SANKI MFC-S3B, Instruction Manual

Page 1: ...Electromagnetic Feeder Controller version 1 and later Confirm the version information displayed upon powering ON Read the Manual carefully beforehand to ensure the safe use of the Controller After reading store the Manual within reach so as to be ready for rereading The dealer is requested to be sure to deliver the Manual to the end user ...

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Page 3: ...ion for Operation ８ Operation and Amplitude Adjustment Method １６ ９ Added Function ２３ 9 1 Soft start and soft stop functions 9 2 Overflow Sensor Timer Function 9 3 Operation Signal Delay Output Timer Function 9 4 Output Voltage Limit Setting 10 io Mode Setting Function ２４ 11 Remote Unit RCU 3A ２５ 12 Parameter Setting Method ２６ 13 Guard and Alert ２８ 14 Troubleshooting ２９ 15 Options ２９ 16 Specificati...

Page 4: ...c parts feeder 2 Before Using Before unpacking be careful not to have an impact or vibration on the packing Unpack and check the following 1 Isn t there any damage caused during transport 2 Are the rating capacity and model on the nameplate exactly what you have ordered If there is any problem contact the dealer 3 Precautions for Safety Be sure to read the Manual carefully before the installation ...

Page 5: ...ble or the output cable or an electric shock or a fire could be caused Ground the earth terminal and the ground prescribed portions without fail or an electric shock could be caused When working on grounding to a high position or a shaky stand because fall or tumble could be caused conditionally take measures to prevent fall or tumble Do not conduct megger testing for any terminals other than the ...

Page 6: ...anel fixing screw 2 locations When attaching detaching the operation panel carefully watch out for disconnection pinching etc Overflow sensor input cable P3 cord 0 1m Power Output terminal block Operation panel Operation panel connecting wire Operation panel Output cable 1m External control terminal block S External control terminal block A for added function Vibration sensor connector Earth ...

Page 7: ... detach the flat blade screwdriver to release the button and the wire will be fixed Applicable wire size Terminal block A S Stranded wire AWG26 20 Solid wire AWG26 20 Wire strip length 10 11mm Terminal block B Stranded wire AWG22 14 Solid wire AWG22 14 Wire strip length 9 10mm Terminal block A Signal name Wire insertion hole Lever Board side connector for P4 cord Connected Terminal block S Termina...

Page 8: ...ignal Solenoid valve etc Parameter setting Amplitude control in1 and in2 input logic Amplitude adjustment Constant voltage mode 0u 0 Constant amplitude mode 0u 1 Feedback adjustment Added function Set the timer for soft start sensor input and solenoid valve output Normal operation Operation according to external signal and overflow sensor ...

Page 9: ...input power supply side 3 Vibration sensor connection Connect the vibration sensor to perform constant amplitude control 1 Mounting of vibration sensor Fix the vibration sensor Accessory onto the top of the vibrating body of the feeder or the horizontal surface of the vibration part of the bowl chute or the like in such a way that the arrow printed on the sensor looks horizontal with M4 bolt In mo...

Page 10: ...dedicated cable of our make In wiring each cable detach the wiring from the power cable 4 Overflow sensor in2 input connection Connect the overflow sensor to the terminal of the overflow sensor input cable P3 cord The connection enabled sensor can use the NPN open collector output The PNP open collector output sensor cannot be connected 1 The input cable P3 cord of the overflow sensor is connected...

Page 11: ...xternal control terminal block by using the method or below while watching out for the signal to be used and the connection method When wiring be careful not to make mistake about the polarity The current of 24VDC and 10mA or less flows between S and S Carefully select the connection device e g minute current relay No voltage contact signal Voltage signal 24VDC Relation between in1 Input and in2 I...

Page 12: ...t and OFF rises behind the feeder output 4 Alarm signal error signal output out2 Relay contact output 250VAC 3A When the parameter is set to Parameter No 08 the function can be switched to the parts shortage signal and error output AL Parts shortage signal Outputted if in2 input continues for the set time Parameter No 0n Er Error signal Outputted if error stop e g overcurrent error is caused 1 The...

Page 13: ...he amplitude is adjusted in the n mode When the Func key is pressed 3 times the PAT lamp blinks displaying out1 Each time the Freq key is pressed the display changes in order of P1 P2 P3 P4 out1 When the Freq key is pressed the display changes in the reverse order of the above Press the Set key when P2 is in display to adjust the amplitude in the operation pattern 2 To switch the operation pattern...

Page 14: ...ntroller is at a forced stop by the ON OFF key Parameter mode pilot lamp ON The parameter setting is in process Blinking The speed magnification change setting is in process only for 0u 1 in the A mode Operation mode pilot lamp ON A mode operation OFF n mode adjustment Blinking The function setting selection is in process Constant amplitude control pilot lamp ON Constant amplitude control for 0u 1...

Page 15: ...mode Adjusts the frequency Function setting is in display Each function setting can be changed Parameter mode Changes the parameter data G Freq key Long pressing Continually press the key for 2 sec 7 2 Display Mode 1 Normal mode Displays and sets the output voltage the frequency and the function setting on the data display area Upon turning ON the power supply this display appears A mode Displays ...

Page 16: ...ayed If the process is brought forward to the next item by pressing the Func key without pressing the Set key during the setting change the setting will not be changed If there is no key operation for over 5 min the voltage is displayed 1 AUTO Selects the operation mode Data display Mode Function Ａ A mode operation mode The feeder operates according to each operation pattern settings The feeder op...

Page 17: ...f the voltage setting uLoc Unlocks The speed magnification can be changed Displays the value of the decimal places of the voltage setting 7 4 Preparation for Operation Before powering ON the Controller recheck the model specifications the drive rating and power voltage of the Controller to confirm no discrepancy and also recheck the connections to confirm no wrong connection Particularly when exte...

Page 18: ...goes out and the mode is switched to the adjustment mode Adjustment mode In this mode the frequency and the output can be adjusted and all parameters can be set and changed Data display area Frequency pilot lamp Voltage pilot lamp Operation pilot lamp Parameter pilot lamp Operation mode pilot lamp Constant amplitude control pilot lamp Frequency lock pilot lamp Operation pattern setting ON Blinking...

Page 19: ...he parameter mode screen appears When the Set key is pressed after value setting the set value is saved If the Vol keys are pressed without pressing the Set key in the change process the changes will not be saved but cancelled If there is no key operation for over 5 min the normal mode screen voltage display will be forced to reappear This section describes the change of the parameters No 0u Any o...

Page 20: ...eys If the voltage is too high or too low change the voltage For the distinction between the full wave and the half wave confirm the model etc of the drive In the case of half wave set the frequency to 90Hz by using the Freq keys Meaning of RUN lamp status ON In operation by remote control OFF Operation at a stop when remote control is OFF Quick blinking In forced operation Slow blinking Forced op...

Page 21: ... operation is performed based on the value saved in the adjustment mode When u 1 the feedback control is performed Magnification change for vibration quantity can be adjusted Refer to C When 0u 0 Now the vibration adjustment is completed When 0u 1 Blinking SAVE is an operation to save the frequency and the output to the main unit of the controller When the display of SAVE blinks is means that the ...

Page 22: ...ger the value is the faster the reaction is If the start is slow If the slow start is not improved even if the number of seconds of the parameter No 0C soft start is made smaller raise the value of the parameter No 0P reaction speed and the slow start may be improved Press the Func key long for 2 sec Exceptional case When the feedback control fails Operation mode Confirm that the feeder is in oper...

Page 23: ...ails the parts feeding speed varies according to the parts quantity This operation raises lowers the amplification rate of the vibration sensor signal input Press the Func key long for 2 sec Press the ON OFF key to turn OFF the RUN lamp stop status If the stop status is not realized the parameter No 09 cannot be changed even if the Set button is pressed ON OFF key ON OFF key Press the Set key long...

Page 24: ... not in proportion to the magnification This function is valid only when the setting is made to the parameter No 0u 1 Be sure to perform the SAVE operation when the feeder is in operation C Fine adjustment of the vibration quantity The decimal point is displayed Adjust the magnification while confirming the operation condition Perform this operation slowly and carefully Adjust the magnification wh...

Page 25: ... Signal Delay Output Timer Function The motion of the operation signal delay output OUT3 can be delayed from the timing of the feeder output Parameter No 0E Start delay The time until the OUT3 becomes ON and the feeder starts outputting after the feeder output meets the operation conditions Parameter No 0F Stop delay The time when OUT3 remains ON after the feeder stops outputting 9 4 Output Voltag...

Page 26: ...th the Vol key and the Freq key together 2 The data display area displays io01 to start the Controller If the Controller starts in a normal manner redo the above 1 and 2 3 Press the Freq key to select the io mode to be used The display switches io01 io02 99 io01 in this order When the Freq key is pressed the display area switches them in the reverse order 4 Press the Set key long for 2 sec to star...

Page 27: ...mote control The frequency to be used for remote control is the set frequency of the main unit of the controller For details of usage of the remote unit refer to the instruction manual of Remote Unit RCU 3A 1 Function Variable voltage input 3 contacts Select variable resistance or analog input of 0 5VDC for each contact Switching input of variable voltage input 3 contacts No voltage contact input ...

Page 28: ...key in the change process the changes will not be saved but cancelled If there is no key operation for over 5 min the normal mode screen voltage display will be forced to reappear When the Set key is pressed at the parameter to be set the parameter item blinks and the parameter value can be changed Here Parameter No 0A is exemplified When the Vol keys are pressed in the parameter mode the display ...

Page 29: ...s valid oF on oF 〇 〇 0P PI control gain Setting of the speed of output response to vibration change when the constant amplitude control is in process 1 slow 27 fast 1 27 10 〇 〇 〇 06 in1 setting in1 Input logic hi Operation with the contact Close Lo Operation with the contact Open Lo 〇 〇 07 in2 setting in2 Input logic hi 〇 〇 08 OUT2 setting Setting of OUT2 Output function AL Er AL 〇 〇 09 FBU amplif...

Page 30: ...igh E 05 Error of no connection to the vibration sensor The vibration sensor is not connected The drive was operated in A mode with the parameter set to No 0u 1 E 10 Parameter error Memory error on startup E 11 Operation data error Memory error on startup E 12 System data error Memory error on startup 2 Alert display If the Set key is pressed when the normal mode is in display an alert will be dis...

Page 31: ...roller output cable cover or the feeder wire cover Replace the damaged cable or wire The frequency is deviant Adjust the frequency to the resonance frequency One of the memory errors E 10 12 occurs when the controller starts There was a memory error when the power supply was turned ON Reset the power supply If the same error recurs contact our sales agent for consultation 15 Options Name Applied w...

Page 32: ...ternal signal contact or 24VDC Overflow sensor input NPN open collector sensor connection enabled Operation signal output No voltage contact and NPN open collector Speed change Operation pattern change according to the external signal Others Soft start soft stop output voltage limit setting short circuit protection etc Power outlet 24VDC 160mA Operating temperature range 0 40 Operating humidity ra...

Page 33: ...31 32 17 Outside Dimensional Drawing ＭＦＣ Ｓ３Ｂ Ｆ The input and output cables are omitted ＭＦＣ Ｓ６Ｂ Ｆ The input and output cables are omitted Vibration sensor ＫＳ ３ Accessory cable 1m ...

Page 34: ...ty period we shall provide free repair or part replacement 2 However even if it is within the warranty period following cases shall not be covered under our warranty Failure or break caused by a fire an earthquake a flood or the like or unspecified power source voltage frequency Failure caused by improper handling or operation Failure caused by handling against the usage specifications or precauti...

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