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1.OUTLINE

SANKO NEEDLE & IRON PIECE DETECTOR SK-2200 is the Detector for detecting iron needles,
nails and broken pieces etc. straying in various kinds of textile products and industrial products
by means of the ultrahigh sensitive sensor and the circuit assembled.
Iron pieces and needles straying in textile, fabric roll, carpet, felt, non-woven fabric, etc.
which are very difficult to examine with the table type detector SK-1200 series, can be detected
with this Detector high sensitively and efficiently.
In process detecting(needle detecting) work is also available with this Detector installed in production
lines.

2.PRINCIPLE

When a magnetic substance such as iron piece, needle,
etc. moves in magnetic field which is made by a coil
built-in permanent magnet, a little electric current
flows in the coil.
This electric current is amplified up to the level in
order to operate the alarm function circuit e.g. buzzer,
lamp, output relay and advise us the existence of substances.

3.FEATURES

High sensitivity and reliability allow us to detect even a small needle and iron piece.

As the high reliable dust proof parts and elements are adopted in inner circuit, the Detector is

available to use in dust full factories and workshops for a long period.

As detecting width is applicable to wide range from 560 mm up to 2.000 mm (based on 560 mm

by 72 mm pitch), the Detector is available to use for wide carpet, textile, fabric roll, etc.

As the Detector normally equipped with the no-voltage contact output, it is available to control

lines and marking apparatus, also.

4.APPLICATIONS

Needle detecting work for needles, broken needles and iron pieces straying in wide objects

e.g. textile, carpet, futon, blanket, felt, non-woven fabric, fabric roll, etc. with the installed Detector
in a production line.

Detection of iron pieces straying in foods, packed foods, pharmaceutical packages, etc.

Needle detecting work for needles and broken needles straying in large-sized sewn products e.g.

long dress, coat, etc. with the buried Detector into working tables and roll inspecting tables.

Summary of Contents for SK-2200

Page 1: ...RUCTION MANUAL carefully and refer to it when necessary In the event of any doubt arising the original INSTRUCTION MANUAL in Japanese is to be final authority Office Jl Radin Inten II No 62 Duren Sawit Jakarta 13440 Indonesia Workshop Jl Pahlawan Revolusi No 22B Jakarta 13430 Indonesia Phone 021 8690 6777 Hunting Fax 021 8690 6777 Mobile 62 816 1740 8925 Fax 021 8690 6771 ...

Page 2: ...source 10 8 2 Frame 10 8 3 Installing position of the probe 10 8 4 Installing position of the probe cable and the main body 11 8 5 Accessories sub materials 11 8 6 Adjusting the sensitivity 11 9 OPERATING INSTRUCTIONS 12 9 1 Operating method Ⅰ 13 9 2 Operating method Ⅱ 15 Office Jl Radin Inten II No 62 Duren Sawit Jakarta 13440 Indonesia Workshop Jl Pahlawan Revolusi No 22B Jakarta 13430 Indonesia...

Page 3: ...nfirm the detecting ability before commencing the needle detecting work Detecting ability is influenced by the quality size speed and direction of the needles or iron pieces to be detected Confirm with the sample to be detected in the same height and speed as the actual operating condition Generally there are tendencies for detecting needles or iron pieces as follows Quality Mild steel is easier t...

Page 4: ...t relay and advise us the existence of substances 3 FEATURES High sensitivity and reliability allow us to detect even a small needle and iron piece As the high reliable dust proof parts and elements are adopted in inner circuit the Detector is available to use in dust full factories and workshops for a long period As detecting width is applicable to wide range from 560 mm up to 2 000 mm based on 5...

Page 5: ...xtile etc Detecting ability Max 50 to 60 mm above detecting surface against an iron set pin Needle detection Max 10mm against φ 0 3 L2 mm Depends on quality size and moving speed of iron piece Optimum speed 30 to 50m min Power source AC 100V to 240V 50 60 Hz Power consumption 10W Dimensions Weight Main body 1ch 2ch 280 W 110 H 230 D mm Approx 3 kg 3ch and more 350 W 110 H 260 D mm Approx 5 kg excl...

Page 6: ...ill decrease by turning to the left counterclockwise Usually the Detector is used at the right end of the dial where is the highest sensitivity The figure in the small window is 10 and the graduation on the dial is 0 When the Detector is influenced by surrounding noises accessories and sub materials carefully adjust the Detector noticing its detecting sensitivity After completing the adjustment lo...

Page 7: ...Max AC 250V DC 125V 5A use the Detector under these values When an outside load is inductive one prevent the generation of the noises in the varistor diode and Sunaba circuit etc No 5 and No 6 are the terminal for operating the reset at a distance from the main body When use these terminals remove the jumper fitting set in No 5 and No 6 and connect a 2 core cord to the terminals and fit the switch...

Page 8: ...o prevent the influence by a power source noises Buzzer switch ON OFF switch for the alarm buzzer When the switch ON the alarm buzzer operates linking with the alarm lamp When the switch OFF the alarm lamp only operates but the alarm buzzer does not sound Alarm buzzer When the buzzer switch ON the sound of the buzzer advise us the existence of the needles or iron pieces ...

Page 9: ...nstall the probe cable parallel with the cables or the cords which generate noise Moreover avoid to pass near the switch box generating sparks and fix the probe cable tightly Cable connector Surely insert the cable connector in the receptacle on the rear of the main body and the receptacle of the probe and firmly tighten the probe cable by turning the connector ring When the cable connector is ins...

Page 10: ... the probe cable are also increased same as above mentioned Even if some channels are not used in the Detector specified with the multi channel system surely connect the probe cable to the channels not in use between the main body and the probes When all the probe cables are not connected it causes a malfunction The main body specified with the multi channel system and the probe is matching Connec...

Page 11: ...d on iron or wooden frames design these structures as rigid as possible to reduce the vibration and the distortion of the structures totally 8 3 Installing position of the probe Install the probe at the available places keeping distance as far as possible from metallic moving equipment e g motor conveyer s driving chain guide roller etc and unstable and easy to move iron column and frame etc When ...

Page 12: ...ls When metallic accessories and sub materials e g buttons fasteners are fitted in an object to be inspected the Detector occasionally detect them as well as iron pieces and needles Specify to use the buttons fasteners and other parts indicated as Detection support type at the design and planning stage for the accessories sub materials e g metallic buttons fasteners etc 8 6 Adjusting the sensitivi...

Page 13: ... with the hold reset functions together Hold Reset function In case hold ON When needles or iron pieces are detected no voltage output terminal will be kept continuously ON or OFF The alarm lamp keeps on continuously going on The Detector will be restored to original state by pressing the reset button In case hold OFF When needles or iron pieces are detected no voltage output will be ON or OFF mom...

Page 14: ... will go on the operation for detection after changing the with buzzer sound color from red to green The alarm buzzer does not work when the buzzer switch OFF 5 Turn the sensitivity adjusting dial to the When the sensitivity adjusting dial is at right clockwise to set at level 10 position 0 the Detector can detect nothing 6 Confirming the detecting ability In case the probe is installed in line Af...

Page 15: ...rm lamp Lock the sensitivity adjusting dial not to will go out move More than one needle or iron piece might be When iron pieces and needles are straying in the object Carry out the detecting detected the alarm lamp will blink with work again for the same place to confirm after sound of the alarm buzzer removing the detected one The alarm buzzer does not sound when the buzzer switch OFF 8 Completi...

Page 16: ... cord into a receptacle Connection to a branch receptacle causes within AC 100V to 240V malfunction 4 Power source switch ON The alarm lamp will keep on going on under The power source lamp will go on and hold switch ON condition the color changes from red to green Hold switch OFF and confirm the alarm lamp Confirm the buzzer switch ON will go out The alarm buzzer is gone for 2 to 3times The Detec...

Page 17: ...ON When the alarm lamp keeps on going on press the reset button and confirm the alarm lamp goes out 8 Commencing the detecting work After confirming the detecting ability Objects to be inspected must be moved according to previous item 6 operate the Detector for detection needle detection moving the objects to be inspected Lock the sensitivity adjusting dial not to move When iron pieces and needle...

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