SanRex ID-3000PW-U1E, Operating Manual

Page 1: ...NPAW 300PW Model ID 3000PW U1E Operating Manual Published July 25 2019 Document No K00A0351700 Revision No AC Please ensure the operating manual is delivered to the final operator of the welding equipment ...

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Page 3: ...For safe and proper use please read the operating manual thoroughly before using the welding equipment ...

Page 4: ...4 6 6 6 7 8 8 12 13 13 14 15 15 16 17 18 19 21 22 22 23 24 24 24 24 24 25 26 27 30 31 33 34 36 39 39 42 44 44 ...

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Page 6: ...IREMENTS 1 1 NOTES CAUTIONS AND WARNING ANNOTATIONS 1 2 Please read this operating manual thoroughly before utilizing the equipment Wherever welding equipment is used safety is always our concern PROTECT yourself and others NOTE CAUTION WARNING DANGER ...

Page 7: ...7 SAFETY RECOMMENDATIONS 1 3 CAUTION CAUTION CAUTION CAUTION NOTE ...

Page 8: ...8 WELDING SYMBOLS 1 4 SAFETY SYMBOL LEGEND 1 4 1 SYMBOL SOURCE OF HAZARD HAZARD HOW TO AVOID ...

Page 9: ...9 SYMBOL SOURCE OF HAZARD HAZARD HOW TO AVOID ...

Page 10: ...10 SYMBOL SOURCE OF HAZARD HAZARD HOW TO AVOID ...

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Page 12: ... OPERATING MANUAL THOROUGHLY PRIOR TO UTILIZING THE WELDING MACHINE CAUTION PROCEDURES IF NOT PROPERLY FOLLOWED MAY CAUSE A RISK TO OPERATORS RESULTING IN MEDIUM OR SLIGHT INJURY AND OR DAMAGE DANGER PROCEDURES NOT PROPERLY FOLLOWED MAY LEAD TO DEATH OR SERIOUS INJURY ...

Page 13: ...LDER AND PERSONAL 1 6 PROTECTION IMPORTANT SAFETY PRECAUTIONS 1 6 1 To prevent serious injury to the operator or others be sure to observe the following CAUTION CAUTION DANGER CAUTION DANGER CAUTION DANGER CAUTION CAUTION CAUTION ...

Page 14: ...14 ELECTRIC SHOCK 1 6 2 To prevent electric shock be sure to observe the following precaution CAUTION DANGER CAUTION CAUTION CAUTION DANGER CAUTION CAUTION DANGER CAUTION CAUTION CAUTION DANGER ...

Page 15: ...N 65 WARNINGS 1 6 3 GASES AND FUMES 1 6 4 To protect you and others from fumes and gases produced during the welding processes use safeguards CAUTION DANGER CAUTION DANGER CAUTION DANGER CAUTION CAUTION DANGER WARNING WARNING ...

Page 16: ...EXPLOSIONS 1 6 5 To prevent fire explosion or rupture be sure to observe the following precautions CAUTION DANGER CAUTION DANGER DANGER CAUTION CAUTION DANGER CAUTION CAUTION CAUTION CAUTION CAUTION DANGER CAUTION ...

Page 17: ...R SLAG 1 6 6 To protect you and others from arc rays scattered spatter or slag and loud noise produced during the welding processes use safeguards CAUTION DANGER CAUTION DANGER CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION ...

Page 18: ... prevent the turnover of gas cylinder or the rupture of gas flow regulator be sure to observe the following precautions CAUTION DANGER CAUTION DANGER CAUTION CAUTION DANGER CAUTION DANGER CAUTION CAUTION CAUTION CAUTION CAUTION ...

Page 19: ...19 PRECAUTIONS ON TRANSPORTATION 1 7 In order to prevent damage and accidents when transporting the power supply be sure to observe the following precautions CAUTION ...

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Page 21: ...21 REFERENCE PUBLICATIONS 1 8 ...

Page 22: ...22 2 SPECIFICATIONS 2 1 POWER SUPPLY SPECIFICATIONS ...

Page 23: ...23 2 2 INSTALLATION ENVIRONMENT ...

Page 24: ...24 3 INSTALLATION PREPARATION PRIOR TO INSTALLATION 3 1 CHECKING THE ACCESSORIES 3 1 1 POWER SUPPLY SYSTEM 3 1 2 REFERENCE CABLE SIZE 3 1 3 ...

Page 25: ...25 INSTALLATION 3 2 Do not use or install this in any of the following locations CAUTION ...

Page 26: ...26 WIRING CONNECTION OF SWITCHING INPUT 3 3 VOLTAGE ...

Page 27: ...27 WIRING THE INPUT CABLE 3 4 ...

Page 28: ...28 Do not Do not Three Phase Wiring ...

Page 29: ...29 Single Phase Wiring ...

Page 30: ...30 WIRING TO THE POWER DISTRIBUTION PANEL 3 5 L1 L2 L3 ...

Page 31: ...31 CONNECTING THE ACCESSORIES 3 6 ...

Page 32: ...32 ...

Page 33: ...33 WIRING OF REMOTE CONTROLLER OUTLET 3 6 1 ...

Page 34: ...34 CONNECTION TO EXTERNAL OUTPUT SIGNAL 3 6 2 TERMINAL BLOCK ...

Page 35: ...35 NOTE ...

Page 36: ...36 OUTPUT CABLE GAS COOLING WATER UNIT 3 6 3 CONNECTIONS ...

Page 37: ...37 GAS CONNECTION COOLING WATER CONNECTION TORCH CONNECTION CAUTION ...

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Page 39: ...39 4 OPERATION PROCEDURES USER INTERFACE OVERVIEW AND OPERATION 4 1 1 Parameter Display 2 Voltage Display 3 Encoder 4 Change Parameter Buttons 9 10 8 12 11 14 13 15 4 5 7 6 17 16 2 1 3 ...

Page 40: ...Parameter Select Button 7 Change Crater Mode Button 8 Change Pulse Setting Button 9 Control Power Source Display LED 10 Abnormal Operation Display LED 11 Change REMOTE Mode Button 12 PILOT ON OFF Button 13 SAVE Button 14 LOAD Button ...

Page 41: ...41 15 SET Button 16 PILOT CUR DISPLAY Button 17 Lower Section Digital Parameter Display Switch Button ...

Page 42: ...42 WELDING PARAMETER DESCRIPTIONS 4 2 ...

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Page 44: ...44 WELDING PROCESSES 4 3 PILOT OUTPUT 4 3 1 ...

Page 45: ...45 MAIN OUTPUT 4 3 2 4 3 2 1 2T MODE WITH SLOPE ...

Page 46: ...46 4 3 2 2 4T MODE WHEN P20 4T MODE SETTING IS ON ...

Page 47: ...47 4 3 2 3 REPEAT MODE ...

Page 48: ...48 4 3 2 4 SPOT MODE ...

Page 49: ...49 PULSE MODE 4 4 PULSE MODE 4 4 1 ...

Page 50: ...50 5 FUNCTIONS FUNCTION FOR AUTOMATION 5 1 ...

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Page 53: ...53 SAVE LOAD FUNCTIONS 5 2 ...

Page 54: ...54 HISTORY FUNCTION 5 3 ...

Page 55: ...55 CONTROL PANEL LOCK FUNCTION 5 4 ...

Page 56: ...56 6 INTERNAL PARAMETER SETTING INTERNAL PARAMETER DESCRIPTION 6 1 P14 PEAK CURRENT MAXIMUM SETTING 6 1 1 ...

Page 57: ...57 P19 2T SLOPE FUNCTION 6 1 2 ...

Page 58: ...58 SELECT P20 4T 4TS SELECT P21 4T REPEAT 6 1 3 ...

Page 59: ...TPUT 6 1 4 LOGIC INVERSION P26 OK TO MOVE CURRENT DETECT SIGNAL OUTPUT 6 1 5 LOGIC INVERSION P27 PILOT CURRENT DETECT SIGNAL OUTPUT 6 1 6 LOGIC INVERSION P31 CONTROL PANEL LOCK PASSWORD SETTING 6 1 7 P36 PILOT IGNITION GAS FLOW AMOUNT 6 1 8 ...

Page 60: ...60 P37 GAS SLOPE FUNCTION 6 1 9 P40 EXTERNAL CALL OF USER SAVED DATA 6 1 10 P41 ERROR SIGNAL OUTPUT LOGIC INVERSION 6 1 11 ...

Page 61: ...61 PROCEDURE TO CHANGE INTERNAL PARAMETERS 6 2 PROCEDURE TO CHANGE INTERNAL PARAMETERS 6 2 1 PROCEDURE TO CHANGE INTERNAL PARAMETERS P31 6 2 2 ...

Page 62: ...62 7 DAILY INSPECTION ...

Page 63: ...63 8 DIAGNOSING FAILURES ERROR CODE LIST 8 1 ...

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Page 66: ...66 ACTIONS FOR ABNORMAL OPERATION 8 2 ...

Page 67: ...67 9 OUTLINE DRAWING ...

Page 68: ...68 10 CONNECTION DIAGRAM ...

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Page 71: ...71 11 APPENDIX A AUTOMATION I O RELATIONSHIP SUMMARY 11 1 ...

Page 72: ...1 516 625 1313 FAX 1 516 625 8845 URL http www sanrex com SANSHA ELECTRIC MFG CO LTD Japan 3 1 56 Nishiawaji Higashiyodogawa ku Osaka Japan 533 0031 TEL 81 6 6321 0321 Representative FAX 81 6 6321 8621 TEL 81 6 6325 0500 Sales and marketing FAX 81 6 6321 0355 URL http www sansha co jp ...