background image

7

Instruction Manual for IL COIL CLEAN & ITS VARIOUS MODELS

1-888-726-8869

www.sanuvox.com

CONNECTIONS TO GAYNOR PLUG

Orientation of Gaynor plug is critical

Lamp’s end-cap with 4 pins

Lamp Boot

Wire Set 

(from ballast)

Lamp 1

Lamp 2

YELLOW

RED

BLUE

BLUE

YELLOW

RED

BLUE

BLUE

STEP 12

STEP 15

STEP 11

12. 

Insert the lamp boot onto the wire and push it about 6" from the end.

13. 

Take the Gaynor plug and insert each of the unsheathed wires DIAGONALLY. Push hard to make sure the internal mechanism 

has seized the copper wire.

14. 

Carefully attach the Gaynor plug to the end of the UV lamp and push the lamp boot over the plug onto the ceramic.

 

NOTE: The Gaynor plug fits on two out of four ways. If the plug does not fit, just rotate the plug 1/4 turn left or right. 

The lamp boot is designed to seal the connection between the Gaynor plug and the UV lamp as to reduce the possibility 

of moisture penetrating to the connection. The lamp boot does not cover the entire end-cap of the UV lamp, but only 

approximately 3/4".

15. There remains only the connection of the power supply which must 

be carried out by a certified electrician: 

With the ballast box cover 

removed, install a connector on the round knockout on the bottom of the 

ballast box. Next, pull an appropriate power cable into the box. Insert 

the white (neutral) wire and the black (live) wire into the yellow quick 

connect module.

 

NOTE: 

The IL Coil Clean is equipped with a multi-voltage ballast that 

accepts single-phase voltage from 100 to 240 VAC. This type of ballast 

allows an AC voltage variation of +/-10%. If at start-up, you measure 

a  variation  greater  than  10%,  you  will  need  to  install  an AC  current 

STABILIZER (Voltage transformer).

You are now ready to enjo

superior indoor air quality.

11. 

Drill a hole in the bulkhead leading to the IL Coil Clean and insert the red 

wire that powers the lamp. Cut the wire to the desired length (leaving 

enough slack) and strip the wire from its Teflon sheaths: you should 

have two wires each stripped on 3/8" of their lenght.

Summary of Contents for IL COIL CLEAN

Page 1: ...d to the UV unit or system and all other safety precautions considered as best practices in the HVAC industry if applicable 9 When applicable local regulation may comprise more restrictive installation and or certification requirements The aforementioned requirements prevail on those of this document and the installer agree to conform to these at his own expense 10 Follow all the safety instructio...

Page 2: ...ion 5 Using the Coupler to Join Multiple 3 4 Support Rods 8 Step by Step Coupler Installation 8 OPERATION 9 How to Operate your Product 9 How to Read the LED Status Display 9 Dry Contacts for Building Automation Integration 9 MAINTENANCE 10 How to Replace Lamp s 10 Step by Step Lamp Replacement 10 How to Clean your Product 11 STORAGE 11 ULTRAVIOLETS UVC 11 ELECTRICAL RATINGS POWER CONSUMPTION AVAI...

Page 3: ...models are specialized products a sizing calculation must be prepared with your Sanuvox representative for your specific installation For information or recommendations on how to size your specific application please call SANUVOX at 1 888 726 8869 COMPONENTS How it Works The IL Coil Clean is an industrial evaporator coil cleaner that is installed in front of the coil of the air treatment systems I...

Page 4: ...ean orMULTI ILCoilClean aluminum extrusion a packaged UV lamp a support rod a ballast box and a basic installation kit The installation kit includes a UV caution decal a maintenance decal cotton gloves hex bolts 2 Phillips head screws 2 self tapping screws 2 nuts 2 lock washers 2 electrical connectors 2 clamp assemblies 2 mounting flanges 2 and a coupler Setup While selecting the appropriate locat...

Page 5: ...stalled vertically more rods and flanges are needed 3 Measure and cut the rod to desired length or assemble several rods using couplers if necessary NOTE For lengths over 66 or when using multiples IL Coil Clean units multiple support rods may be joined together by using a coupler included Refer to Using the Coupler to Join Multiple 3 4 Support Rods on page 8 4 Place the mounting flanges on both e...

Page 6: ... the mounting flanges Recommendations To ensure you protect users from direct UV exposure use a interlok switch on the access door The switch will stop the operation of the IL Coil Clean when the door is opened 10 Installation of the ballast box Remove the Phillips screws 4 from the ballast box cover Set aside the bag containing the Gaynor plug and lamp boot Mount the ballast box outside the air h...

Page 7: ...to the connection The lamp boot does not cover the entire end cap of the UV lamp but only approximately 3 4 15 There remains only the connection of the power supply which must be carried out by a certified electrician With the ballast box cover removed install a connector on the round knockout on the bottom of the ballast box Next pull an appropriate power cable into the box Insert the white neutr...

Page 8: ...embly is completed with the coupler tube inside thus joining two support rods You can now install IL units with longer support rods STEP 1 STEP 2 STEP 3 STEP 4 Using the Coupler to Join Multiple 3 4 Support Rods In the event that the AHU side panels that supports the IL Coil Clean assembly are wider than the included 3 4 support rod or that the installation required multiple IL Coil Clean units th...

Page 9: ...ast you will notice only one wire set in the ballast box as well as a black cap covering the second LED emplacement If there is two 2 ballasts there will be two wire set and two LED GREEN UV UNIT ON The unit is functioning normally YELLOW UV LAMP NEEDS REPLACEMENT Notifies the user that the UV lamp has reached the end of its lifespan and must be replaced FLASHING RED UV LAMP FAILURE Lamp has faile...

Page 10: ...ut gloves Step by Step Lamp Replacement 1 Disconnect all power before performing any maintenance or service With the power off remove the lamp from the reflector and unplug it 2 Release the old lamp from the reflector brackets and remove it CAUTION Use caution when removing and inserting UV lamps from the metal spring clamps 3 Use a new UV lamp Plug in the new lamp and place the rubber tip over th...

Page 11: ...N AVAILABLE VOLTAGE The IL Coil Clean and its various models has a power consumption that varies according to its lamp length 1 0 amps for 40 lamps 1 25 amps for 50 lamps and 1 5 amps for 60 lamps See product label to confirm power consumption of your specific unit or system NOTE IF YOU EXPERIENCE A PROBLEM PLEASE CONTACT CUSTOMER SERVICE FIRST OR SEE YOUR WARRANTY DO NOT RETURN THE PRODUCT TO THE...

Page 12: ...anty does not cover damage resulting from any unauthorized attempts to repair or from any use not in accordance with the instruction manual D This warranty does not cover the filters pre filters or other accessories if included except for material or workmanship defects Call us toll free at 1 888 726 8869 or email info sanuvox com Please be sure to specify product name NOTE IF YOU EXPERIENCE A PRO...

Reviews: