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SANY SY265C LC, Operation And Maintenance Manual

Introducing the SANY SY265C LC, a powerful and dependable construction machine. Ensure optimal performance and longevity with our comprehensive Operation and Maintenance Manual. This essential manual is available for free download at 88.208.23.73:8080, offering step-by-step guidance and valuable insights to maximize your working efficiency.

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SY265C LC/SY265C LR Excavator OMM

5-2

Operation and Maintenance Manual — 0420

SANY

 

Capacities  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

SY265C LC Capacities  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
SY265C LR Capacities  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

Other Approved Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

Maintenance Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15

Secure the Machine for Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
When Required  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Daily or Every 10 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Monthly or Every 250 Hours  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 3 Months or 500 Hours  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 6 Months or 1000 Hours  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Hydraulic Breaker Maintenance Interval  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19

Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20

Fluid Level Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20

Check the Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Fill the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21
Check the Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23
Check the Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Fill the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Check the Diesel Exhaust Fluid (DEF) Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
Fill the Diesel Exhaust Fluid (DEF) Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Drain the Primary Fuel Filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Check the Windshield Washer Fluid and Windshield Wiper  . . . . . . . . . . . . . . . . . . . . . . . . .5-30

Engine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31

Engine Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Check the Crankcase Breather Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Replace the Crankcase Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Replace the Crankcase Ventilation Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Check and Replace the Engine Air Filter System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Check the Air Intake and Charge-Air Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Change the Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
Inspect the Engine Serpentine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Alternator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
Check the Aftertreatment Exhaust Piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Check the Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43

Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44

Change the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Check the Radiator, Oil Cooler, Charge-Air Cooler, and Air Conditioner Condenser . . . . . .5-46
Inspect the Engine Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46

Heating and Air Conditioning System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47

Check the Air Conditioning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Compressor Belt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Fresh-Air and Recirculated-Air Filters . . . . . . . . . . . . . . . . . . . . .5-50

Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52

Summary of Contents for SY265C LC

Page 1: ...service sanyamerica com SY265C LC SY265C LR Excavator Operation and Maintenance Manual SANY Part Number SSY005080427 ...

Page 2: ...Page Intentionally Blank ...

Page 3: ...r Operation and Maintenance Manual WARNING Read and understand all safety precautions and instructions in this manual and on the machine labels before operating or maintaining it Failure to follow safety messages could result in death or serious injury Keep this manual with the machine for future reference ...

Page 4: ...erica com find a dealer 2020 by SANY All rights reserved No part of this publication may be reproduced used distributed or disclosed except for normal operation and maintenance of the machine as described herein All information included within this publication was accurate at the time of publication Product improvements revisions etc may result in differences between the machine and what is presen...

Page 5: ...uipment 1 4 Machine Applications 1 5 Machine Directions 1 5 Serial Number Location 1 6 Machine Identification Plate 1 6 Frame Serial Number 1 6 Swing Motor Identification Plates 1 7 Engine Identification Plate 1 7 Hydraulic Pump Identification Plate 1 8 Travel Motor Identification Plate 1 8 SANY Contact Information 1 9 Record of Serial Number and Dealer Information 1 9 Correction Request Form 1 10...

Page 6: ...ring Protection 2 11 Travel and Operation Precautions 2 11 Inclined Areas 2 12 Snow or Frozen Surfaces 2 12 Avoid Backup Accidents 2 12 Dust and Chemical Hazards 2 13 Environmental Precautions 2 13 Precautions in High Voltage Areas 2 13 Diesel Engine Exhaust 2 14 Machine Controls Machine Overview 3 3 Controls 3 4 Hydraulic Lockout Control Lever 3 5 Left Control Console 3 6 Left Joystick 3 7 Right ...

Page 7: ... LCD 3 25 Power Button 3 26 Volume Control Buttons 3 26 Tuning Buttons 3 26 Preset Radio Station 6 USB Function Select Next Folder 3 26 Preset Radio Station 5 USB Function Select Previous Folder 3 26 Preset Radio Station 4 USB Function Shuffle Playback 3 26 Preset Radio Station 3 USB Function Replay 3 27 Preset Radio Station 2 USB Function Browse Selections 3 27 Preset Radio Station 1 USB Function...

Page 8: ...ccess Doors 4 10 Closing the Left Access Doors 4 11 Fresh Air Filter Access Door 4 11 Engine Compartment Door 4 11 Opening the Engine Compartment Door 4 11 Closing the Engine Compartment Door 4 12 Fuel Tank Filler Cap 4 12 Remove the Fuel Tank Filler Cap 4 12 Install the Fuel Tank Filler Cap 4 12 Diesel Exhaust Fluid DEF Tank Filler Cap 4 13 Seat and Seat Belt 4 14 New Machine Break in 4 15 Presta...

Page 9: ... the Machine 4 39 Towing Point for a Light Load 4 39 Control Work Equipment 4 40 SAE Control Pattern 4 40 Arm Control SAE Mode 4 40 Boom Control SAE Mode 4 41 Swing Control 4 41 Bucket Control 4 41 BHL Control Pattern 4 42 Arm Control BHL Mode 4 42 Boom Control BHL Mode 4 42 Swing 4 43 Bucket 4 43 Recommended Applications 4 44 Backhoe Operation 4 44 Trenching Operation 4 45 Loading Operation 4 45 ...

Page 10: ...nt Doors 5 6 Cleaning the Machine 5 6 Weld Drill Cut or Grind on the Machine 5 7 Daily Inspection and Maintenance 5 7 Inspection and Maintenance for Severe Operating Conditions 5 8 Mud Rain or Snow Conditions 5 8 Near Ocean Salt Air Environments 5 8 Dusty Environments 5 8 Cold Environments 5 9 Other Weather Environments 5 9 Check the Maintenance Log 5 9 Fluids and Lubricants 5 10 Hydraulic Oil Des...

Page 11: ...luid and Windshield Wiper 5 30 Engine Inspection and Maintenance 5 31 Engine Inspection 5 31 Check the Crankcase Breather Tube 5 31 Replace the Crankcase Breather 5 32 Replace the Crankcase Ventilation Filter 5 34 Check and Replace the Engine Air Filter System 5 34 Check the Air Intake and Charge Air Pipes 5 36 Change the Engine Oil and Filter 5 37 Inspect the Engine Serpentine Belt 5 40 Check the...

Page 12: ...5 76 Change the Hydraulic Oil 5 76 Check the Hydraulic Pump 5 80 Check the Hydraulic Pump Mounting Fasteners 5 80 Track Frame 5 81 Check the Track Assembly 5 81 Check the Track Shoe Fasteners 5 81 Check the Idler 5 82 Check the Top Rollers 5 83 Check the Top Roller Fasteners 5 83 Check and Adjust Track Tension 5 83 Final Drive 5 87 Check the Final Drive 5 87 Check the Final Drive Oil Level 5 88 Ch...

Page 13: ...ect Windshield Wiper and Washer Nozzle 5 110 Bucket 5 111 Replace the Bucket Teeth 5 111 Specifications Machine Dimensions 6 2 SY265C LC Machine Dimensions 6 3 SY265C LR Machine Dimensions 6 3 Operating Ranges 6 4 SY265C LC Operating Ranges and Digging Performance 6 5 SY265C LR Operating Ranges and Digging Performance 6 5 Technical Specifications 6 6 Lift Chart 6 7 SY265C LC Lift Chart 6 7 SY265C ...

Page 14: ...SY265C LC SY265C LR Excavator OMM x Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 15: ...s Manual 1 4 Introduction 1 4 Safety 1 4 Machine Controls 1 4 Machine Operation 1 4 Maintenance 1 4 Specifications 1 4 Optional Equipment 1 4 Machine Applications 1 5 Machine Directions 1 5 Serial Number Location 1 6 Machine Identification Plate 1 6 Frame Serial Number 1 6 Swing Motor Identification Plates 1 7 Engine Identification Plate 1 7 Hydraulic Pump Identification Plate 1 8 Travel Motor Ide...

Page 16: ...Point out possible hazardous situations when operating or maintaining the machine Increase machine efficiency during operation Prolong the service life of the machine Reduce maintenance costs Continuing improvements in the design of this machine can lead to changes which may not be covered in this manual Contact a SANY dealer for the latest available information on the machine or to answer any que...

Page 17: ... the machine or be accessible to the operator at all times If the machine is sold a copy of this manual must be provided to the new owner A copy of the Operation and Maintenance Manual should be made available to maintenance personnel when servicing the machine Parts Manual The parts manual consists of parts lists and matching drawings used for ordering parts as needed The parts manual must be mad...

Page 18: ...for this manual Machine Controls An overview of controls and the operating systems is provided in this section Machine Operation Detailed prestart checks operating procedures end of day checks general operating instructions and storage information Maintenance Provides routine maintenance procedures and fluid specifications Specifications General dimensions weight of the machine and systems compone...

Page 19: ...d stones It can also be used for lifting breaking demolishing and trenching It can perform the functions of a loader and a crane The excavator can also operate a variety of optional equipment SANY assumes no responsibility for any consequence caused by use outside this specified range Machine Directions In this manual the front back left and right directions indicate the moving direction when view...

Page 20: ...ese list model and serial numbers that will be needed by a SANY dealer when ordering replacement parts or providing assistance for your machine Machine Identification Plate The machine identification plate 1 is on the lower right side of the cab Frame Serial Number The frame serial number is stamped on the front of the travel carriage frame 0005197 1 Fig 1 2 0005198 Fig 1 3 ...

Page 21: ...ATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT Swing Motor Identification Plates The swing motor identification plate is on top of the swing motor Engine Identification Plate The engine identification plate 1 is on the top of the engine Kawasaki Precision Machinery TYPE K7V63DTP1X5R 0E23 BV 181Z1839 NO USE FOR Fig 1 4 0005199 Fig 1 5 0005185 1 ...

Page 22: ...pump identification plate is located on the side of the hydraulic pump Travel Motor Identification Plate A travel motor identification plate 1 is located on each travel motor Remove the cover plate to access the travel motor Kawasaki Precision Machinery TYPE K7V63DTP1X5R 0E23 BV 181Z1839 NO USE FOR Fig 1 6 0005200 Fig 1 7 0000802 1 ...

Page 23: ...cle Peachtree City GA 30269 www sanyamerica com Phone 470 552 SANY 7269 To find a dealer go to www sanyamerica com find a dealer RECORD OF SERIAL NUMBER AND DEALER INFORMATION Use this table to record the product information related to this machine Machine Serial Number Engine Serial Number Right Travel Motor Serial Number Left Travel Motor Serial Number Swing Motor Serial Number Hydraulic Pump Se...

Page 24: ... this manual make a copy of this page complete the form below and send it to SANY Correction Request Form Date of this Notification Owner Operator Name Company Name Department Address Phone Email MachiNe Model and Serial Number Description of Problem wrong information unclear or erroneous procedure etc Corrective Action Taken if any ...

Page 25: ...er EAT Exhaust Aftertreatment ECM Engine Control Module GPS Global Positioning System HEST High Exhaust System Temperatures HCU Hydraulic Control Unit ISO International Organization for Standardization KD Kickdown LCD Liquid Crystal Display LED Light emitting Diode OEM Original Equipment Manufacturer OSHA Occupational Safety and Health Administration PPE Personal Protective Equipment PQR Procedure...

Page 26: ...SY265C LC SY265C LR Excavator OMM 1 12 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 27: ...ized Use of This Machine 2 6 Unauthorized Machine Modifications 2 6 Escape Tool 2 6 Fire Safety 2 6 Electrical Fires 2 7 Fire Extinguisher 2 7 In Case of Fire 2 7 Crushing Hazard 2 7 Maintenance Safety 2 8 Lockout Tagout Procedure 2 8 Cleaning the Machine 2 9 Fluid Systems 2 9 Adding Fluids to the Machine 2 9 Refueling 2 9 High Pressure Fluid Lines 2 9 Accumulator 2 10 Electrical System 2 10 Batte...

Page 28: ...LR Excavator OMM 2 2 Operation and Maintenance Manual 0420 SANY Avoid Backup Accidents 2 12 Dust and Chemical Hazards 2 13 Environmental Precautions 2 13 Precautions in High Voltage Areas 2 13 Diesel Engine Exhaust 2 14 ...

Page 29: ...mage personal injury or even death In this manual and on the machine decals signal words or illustrations are used to express the potential level of hazard This symbol is used within a graphic to alert the user not to do something Machine Decals All safety and warning decals must be in place undamaged and visible Become familiar with the location and content of all decals on the machine Walk aroun...

Page 30: ...perly All accident prevention guidelines operating instructions etc are based on the intended usage of the machine Read and understand this manual and any accompanying manuals before operating this machine This manual must be readily available to the operator at all times and must remain in the cab while the machine is in use Make sure all personnel in the working area around the machine are thoro...

Page 31: ...r cab by any other location on the machine other than the provided grab handles and steps Always face the machine as you mount and dismount Always maintain three point contact both feet and one hand or one foot and both hands with the grab handles steps and deck for proper support Wear safety shoes with slip resistant soles Do not walk on any surface of the machine if its slip resistant material i...

Page 32: ... cab Towing or pushing other equipment Unauthorized Machine Modifications Do not perform any unauthorized machine modifications Do not add weight attachments etc to the machine Do not exceed the gross weight Escape Tool NOTE Inspect the escape tool periodically Replace the escape tool if it appears damaged or unable to break the cab window for an emergency exit As a precaution always keep an escap...

Page 33: ...is within the listed inspection period Replace the fire extinguisher immediately if it has reached its expiration date The fire extinguisher must be at least a 2 5 lb Class ABC rated fire extinguisher National Fire Protection Association NFPA 10 Standard for Portable Fire Extinguishers In Case of Fire If a fire occurs on the machine 1 Immediately press the emergency stop to shut down the machine N...

Page 34: ... operation Before disconnecting or removing components of the hydraulic system relieve system pressure See Relieve Hydraulic System Pressure on page 5 67 The engine coolant and oil in the machine may be hot even after the engine is stopped Wait for the engine cooling and oil systems to cool before working on them When checking the machine with the engine running e g measuring oil pressure rpm or t...

Page 35: ...hine before removing the fuel tank cap Fuel spills present a hazard if not cleaned up immediately Refuel only in a well ventilated area Never smoke or allow open flames nearby while refueling the machine Do not top off the fuel tank High Pressure Fluid Lines Check for cracks in the lines or hoses and for swelling in the hoses NOTE If there is any leakage from a line or hose the surrounding area ma...

Page 36: ...tteries always work in a well ventilated area Batteries present a hazard especially when they have been in use for a long time Here are some basic precautions for working around batteries Always wear personal protective equipment PPE Battery gases are extremely explosive Smoking sparks or open flames could cause an explosion When opening a battery compartment always allow ample time for battery ga...

Page 37: ...l respond to operating signals from the proper signal person only but shall obey a stop signal at any time from anyone The operator must always be able to see the work location If this is not possible then a signalman must be used If visibility becomes blocked for any reason stop operation immediately If the machine is equipped with operator aids the Occupational Safety and Health Administration O...

Page 38: ...n incline Avoid sudden stops Snow or Frozen Surfaces Be careful when traveling or operating the machine on frozen or snow covered surfaces The ability to maneuver the machine is seriously affected The machine may not respond as expected when turning Other precautions Avoid any rapid movement acceleration or quick stopping Always be aware of the increased stopping distance required on these surface...

Page 39: ...to trash cans even in a sealed container can contaminate and pollute the soil groundwater streams and rivers Recycling used oil coolants and filters helps conserve natural resources and is good for the environment Obey all regulations when disposing of harmful items such as oil fuel filters batteries hydraulic oil and used parts Precautions in High Voltage Areas Stay clear of overhead power lines ...

Page 40: ...own to the State of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use an exhaust pipe extension to vent the exhaust to the outdoors If an exhaust pipe extension is not available open doors and use fans to supply fresh air into the...

Page 41: ...SAE Mode 3 10 BHL Mode 3 11 Pattern Change SAE BHL Valve 3 12 Return Flow Selector Valve 3 13 Switches 3 14 Key Switch 3 14 Throttle Control Dial 3 15 Work Light Switch 3 15 Windshield Wiper Switch 3 16 Windshield Washer Switch 3 17 Beacon Light Switch 3 17 Travel Alarm Silence Switch 3 17 Regeneration Inhibit Switch 3 18 Stationary Regeneration Switch 3 19 Emergency Stop Switch 3 19 Battery Disco...

Page 42: ...unction Shuffle Playback 3 26 Preset Radio Station 3 USB Function Replay 3 27 Preset Radio Station 2 USB Function Browse Selections 3 27 Preset Radio Station 1 USB Function Play Pause Button 3 27 Antenna 3 28 Climate Control Panel 3 29 Heating and Cooling System Operation 3 30 Auto Mode 3 30 Cooling Mode 3 30 Heating Mode 3 30 Vent Mode Selection 3 30 Ventilation 3 31 Sunlight Sensor 3 31 Fuses 3 ...

Page 43: ...IEW 1 Arm cylinder 12 Carrier rollers 2 Boom mounted work light 13 Track 3 Cab mounted headlights 14 Idler 4 Mirror 15 Door 5 Cab 16 Work light 6 Fresh air filter access door 17 Boom cylinders 7 Engine cover 18 Boom 8 Electrical air cleaner compartment access door 19 Arm 9 Final drive 20 Bucket 10 Track roller 21 Bucket cylinder 11 Track frame 0004071 Fig 3 1 2 1 4 3 9 8 7 5 18 19 13 14 10 11 20 2...

Page 44: ...nual 0420 SANY CONTROLS 1 Travel control levers pedals page 3 22 5 Key switch page 3 14 2 Monitor page 3 34 6 Footrests 3 Right joystick page 3 8 7 Left control console page 3 6 4 Right control console page 3 8 8 Left joystick page 3 7 0005255 Fig 3 2 8 7 6 5 4 3 2 1 ...

Page 45: ... cab or performing routine service procedures and inspections to prevent accidental movement of the machine WARNING Always place the hydraulic lockout control lever in the locked closed position before leaving the cab When this lever is not in the locked closed position any unintended movement of the joysticks or travel control levers may cause death or injury Avoid moving the joysticks or travel ...

Page 46: ...The machine will now respond to the commands sent by the joysticks and other controls Left Control Console The left control console contains the following Left joystick 1 See Travel Controls on page 3 22 Left joystick buttons 2 See Left Joystick Buttons on page 3 7 Hydraulic lockout control lever 3 See Hydraulic Lockout Control Lever on page 3 5 Fig 3 4 0005235 3 Fig 3 5 0005230 1 2 3 ...

Page 47: ...TE Joystick buttons on the machine may be configured differently from the following description Review the decals inside the cab to determine the joystick button functions Read and understand the optional equipment manual for information specific to the work equipment selected The left joystick contains 3 buttons WARNING To prevent unexpected movement of the machine know the positions and function...

Page 48: ...ial on page 3 15 Right Joystick Right Joystick Buttons and Switch NOTE Machines may differ from the one shown below Review the decals inside the cab to determine the joystick buttons and switch functions The right joystick contains two buttons and a switch The top left button 1 is used for power boost The power boost button provides temporary extra hydraulic pressure The toggle switch 2 is used to...

Page 49: ... of Automotive Engineers SAE mode See SAE Mode on page 3 10 Backhoe loader BHL mode See BHL Mode on page 3 11 The swing and bucket functions are the same for the SAE and BHL modes The joystick operating modes are set with the pattern change valve See Pattern Change SAE BHL Valve on page 3 12 WARNING Prevent unexpected movement of the machine Know the positions and functions of the joysticks before...

Page 50: ...C LC SY265C LR Excavator OMM 3 10 Operation and Maintenance Manual 0420 SANY SAE Mode NOTE When a joystick 1 is released it returns to the neutral position and the machine movement stops 0000140 Fig 3 9 1 1 ...

Page 51: ...Manual 0420 3 11 TABLE OF CONTENTS INTRODUCTION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT BHL Mode NOTE When a joystick 1 is released it returns to the neutral position and the machine movement stops 0000141 Fig 3 10 1 1 ...

Page 52: ... Release the pin into the hole 2 to lock the bar in place In SAE mode position 1 5 the arm is controlled using the left joystick and the boom is controlled using the right joystick NOTE See SAE Mode on page 3 10 for additional information In BHL mode position 2 4 the arm is controlled using the right joystick and the boom is controlled using the left joystick NOTE See BHL Mode on page 3 11 for add...

Page 53: ...equipment It is on the side of the fuel tank A variety of optional one way and two way flow equipment is available for use on this machine A hydraulic breaker is an example of one way flow equipment A tilt bucket is an example of two way flow equipment NOTE Check the work tool operator manual for hydraulic flow rate information One Way Hydraulic Attachment Two Way Hydraulic Attachment Lever positi...

Page 54: ...l or reset any machine alarm See Travel Alarm Silence Switch on page 3 17 Regeneration inhibit switch 8 See Regeneration Inhibit Switch on page 3 18 Stationary regeneration switch 9 See Stationary Regeneration Switch on page 3 19 Key Switch The key switch is used for the following functions HEAT 1 Hold the key to HEAT to preheat the engine for cold weather starting as required The key returns to O...

Page 55: ... the key to START to start the engine then immediately release it after the engine has started The key returns to ON when released Throttle Control Dial Use the throttle control dial 1 to adjust engine speed and output power Turn the dial clockwise to increase engine speed and counterclockwise to decrease engine speed MIN low idle Turn the throttle control dial fully counterclockwise MAX high idle...

Page 56: ...de is shown The right side is similar One work light is on the frame 3 Windshield Wiper Switch The windshield wiper switch 1 activates the windshield wiper NOTICE Use the windshield washer before using the windshield wiper on a dry windshield Failure to follow this notice could damage the windshield 0005260 2 Fig 3 19 0004679 3 Fig 3 20 Fig 3 21 0005313 1 ...

Page 57: ...shield washer fluid on the windshield Hold down the switch to continue spraying When the switch is released the flow of windshield washer fluid stops and the wiper returns to the off position Beacon Light Switch Use the beacon switch 1 to turn the cab mounted beacon on and off Travel Alarm Silence Switch The travel alarm silence switch 1 silences the travel alarm This switch does not cancel or res...

Page 58: ... operator should turn off the regeneration inhibit switch as soon as possible to avoid soot buildup If the operator inhibits automatic regeneration for an extended period of time the DPF system will become clogged causing the machine to operate in a derated power mode where engine rpm and power will be reduced and the machine will require a stationary regeneration NOTE When the regeneration inhibi...

Page 59: ...oot buildup in the exhaust system The red stop engine icon 5 will illuminate when the engine should be shut down immediately Soot buildup occurs after continued operation with the regeneration inhibit switch set to the on position and the regeneration inhibit icon 2 will illuminate Emergency Stop Switch The emergency stop switch 1 is at the left side of the base of the seat The emergency stop togg...

Page 60: ...as needed for maintenance tasks To disconnect the battery power from the machine 1 Move the key switch to OFF and wait 2 minutes for the ECM to complete its shutdown 2 Open the left rear access door See Opening the Left Access Doors on page 4 10 3 Turn the battery disconnect switch to the OFF position 4 Close the left rear access door NOTICE Never turn the battery disconnect switch to OFF while th...

Page 61: ... Auxiliary Outlet 12V Use the auxiliary outlet 12V socket 1 next to the throttle control dial to power or charge 12V electronic devices Cigarette Lighter 24V Press the cigarette lighter 1 in to activate the lighter The lighter will pop out when ready to be used With the lighter removed the power outlet 24V can be used to charge or operate 24V electronic devices Fig 3 32 0005312 1 Fig 3 33 0005349 ...

Page 62: ... Arrow The directional arrow 1 on the inboard side of each of the track frames indicates forward movement of the machine The drive sprocket is at the rear of the track frame and the idler is at the front of the machine Check these arrows before using the travel control levers pedals If the directional arrow is pointing backward the travel direction will be opposite the maneuvering direction of the...

Page 63: ...ine idle speed drops from the currently set idle speed to the factory set auto idle speed approximately 1300 rpm 1400 rpm If the engine idle speed is set to below the factory set auto idle speed the auto idle function will not change the engine speed If either of the joysticks or travel controls is operated or if the throttle control dial is adjusted while the engine is idling at the lower factory...

Page 64: ...3 Preset radio station 3 USB function replay 6 Liquid crystal display LCD 14 Preset radio station 2 USB function browse selections 7 Power button 15 Preset radio station 1 USB function play pause 8 Volume VOL and control buttons WARNING Turn the radio volume down to a level that allows you to hear traffic signals such as a horn siren and bystanders Failure to follow this warning could result in de...

Page 65: ... auto programming feature In auto programming the six radio stations with the strongest signals are stored in the six preset station buttons 10 15 AM FM Selector Button Press the AM FM selector button 3 to toggle between AM and FM bands Audio Selector SEL Button Press and release the audio selector SEL button 4 to toggle between the USB input and the radio Press and hold the SEL button to access t...

Page 66: ...button Afterwards press and release the button to select its preset station USB function Press and release the preset radio station 6 USB function select next folder button to select the next folder of available songs Preset Radio Station 5 USB Function Select Previous Folder Radio mode Press and hold the PRESET STATION button 5 11 to assign the current radio station to that button Afterwards pres...

Page 67: ...USB Function Browse Selections Radio mode Press and hold the PRESET STATION button 2 14 to assign the current radio station to that button Afterwards press and release the button to select its preselected station USB function Press and release the preset radio station 2 USB function browse selections button to browse from one song to the next until the desired selection is heard Preset Radio Stati...

Page 68: ...3 28 Operation and Maintenance Manual 0420 SANY Antenna NOTE When transporting the machine or parking it in a building lower the antenna to prevent breakage If the signal received is weak or noisy raise the antenna 1 Fig 3 37 0005309 1 ...

Page 69: ...es the fan speed incrementally each time the button is pressed 3 Temperature adjustment buttons Press and release the top button Increases the temperature inside the cab incrementally each time the button is pressed Press and release the bottom button Decreases the temperature inside the cab incre mentally each time the button is pressed 4 MODE vent mode button Press and release Press this button ...

Page 70: ...ndicator lamp is on Adjust the temperature by pressing the temperature adjustment buttons 3 up or down to the desired level See Climate Control Panel on page 3 29 Heating Mode Press the air conditioner power button to turn the air conditioning system off A C indicator lamp is off Adjust the temperature by pressing the temperature adjustment buttons 3 up or down t the desired level See Climate Cont...

Page 71: ...ts Ventilation When the air conditioning is run for extended periods the recirculated air mode should be switched to fresh air mode every hour to ventilate the cab Sunlight Sensor Located on the front of the air conditioner duct the sunlight sensor 1 adjusts the airflow to match the variation of temperature caused by direct sunlight NOTICE Never place objects around the sunlight sensor and keep it...

Page 72: ... corroded or becomes loose in the fuse block Before replacing a fuse make sure the key switch is in the OFF position and the batteries are disconnected Always replace a fuse with one of the same capacity Never replace a fuse with one of a higher capacity which could damage the machine or cause it to operate improperly Failure to follow this notice could damage the machine or cause it to operate im...

Page 73: ...e fuses No Circuit Amperage F1 Pilot circuit 10A F2 Turn alarm 5A F3 Horn 5A F4 Quick coupler valve 10A F5 Lifting alarm 10A F6 E12V converter 15A F7 Seat heat 10A F8 Work light 15A F9 ECM power 30A F10 Start circuit 10A F11 Travel alarm 10A F12 Windshield washer and wiper 10A F13 Fuel filter 20A F14 Air conditioning 20A F15 DEF sensor 10A F16 Service lamp 5A F17 DEF power 5A F18 Controller 20A F1...

Page 74: ... 34 Operation and Maintenance Manual 0420 SANY MONITOR Home Screen When the key switch is turned to ON the monitor is energized and the home screen is displayed F5 F4 F3 F2 F1 0004595 0004622 Fig 3 42 15 2 1 13 14 12 11 3 4 5 6 7 9 8 10 ...

Page 75: ...120 C The engine coolant temperature will display in degrees Fahrenheit F or Celsius C depending on which unit of measure was selected metric or Imperial in the System Setup screen 7 Main Menu folder icon Press the function button below the icon to access the Main Menu interface 8 Rearview camera Displays the area behind the vehicle 9 Function buttons F1 F5 Press a function button below a desired ...

Page 76: ...ification Icons Item Notification Icon Description 1 High engine coolant temperature 2 High hydraulic oil temperature 3 Low diesel fuel level 4 Low engine coolant level 5 Blocked engine air filter 6 Low engine oil pressure 7 Stop engine M H 6 7 8 9 10 17 13 12 11 2 5 4 3 15 16 0003275 Fig 3 43 1 14 ...

Page 77: ...PECIFICATIONS OPTIONAL EQUIPMENT Item Notification Icon Description 8 Check engine 9 Diesel Exhaust Fluid DEF alarm first level 10 Diesel Exhaust Fluid DEF alarm second level 11 Not used 12 Not used 13 Exhaust system regeneration 14 Exhaust system regeneration inhibited 15 Wait to start the engine 16 High Exhaust System Temperature HEST 17 Battery not charging PPC PPC ...

Page 78: ...con above F2 changes to red when auto idle is disabled F3 used to toggle between slow travel speed mode turtle icon and fast travel speed mode rabbit icon NOTE Use the turtle mode when more power but less travel speed is required Use the rabbit mode when more travel speed but less power is required F4 activates the rearview camera Once activated press F5 ESC to exit the camera mode F5 proceed to t...

Page 79: ...e Password Screen on page 3 40 Maintenance Information 2 Viewable only when maintenance is required See Maintenance Information Screen on page 3 41 Error Codes 3 Shows active error codes See Error Codes Screen on page 3 42 Tool Select 4 Accesses screens for the adjustment of hydraulic oil flow to attached equipment See Tool Select Screen on page 3 49 Machine Configuration 5 For SANY technician use...

Page 80: ...dicated by an asterisk standing for a value from 0 9 A number initially appears where the cursor is located and then changes to an asterisk when the cursor is moved to the next field 2 Press F1 to increase the digit 3 Press F2 to move horizontally between digits 4 Press F3 after keying in the five digit password to proceed to the selected menu screen 5 Press F5 to return to the Main Menu screen wi...

Page 81: ...assword is required for this screen 2 Press F3 to access the maintenance information screen The maintenance screen only displays if the umbrella icon is on and periodic maintenance is required The screen on the right is typical in this case a 50 hour maintenance schedule Consecutive screens will display if extensive periodic maintenance is required 3 Press F3 and enter the password 53188 after com...

Page 82: ...r Codes icon 2 Press the function button F3 to see the Error Codes screen showing the specific error code or codes and descriptions NOTE No error codes will display if the Machine Fault icon on the home screen is off 3 Contact a SANY dealer for more information about specific error codes and what actions to take 4 Press F5 to return to the Main Menu screen NOTE The Machine Fault icon on the home s...

Page 83: ...ENT System Setting Screen Use this screen to access operator settings 1 Press F1 three times at the Main Menu screen to navigate to the System Setting icon then press F3 2 Press F1 to scroll through the list of choices 3 Press F3 to confirm your selection and proceed to the next screen 4 Press F5 to return to the Main Menu screen without choosing any option Fig 3 49 0004556 0004622 F5 F4 F3 F2 F1 ...

Page 84: ...6 Press F4 to advance to the next blinking category month NOTE Repeat steps 2 and 3 to set and advance through the remaining categories Contact a SANY dealer if you do not have the time zone information number of time zones east or west of 0 longitude 7 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 8 Press F5 to return to the System Setting screen without ma...

Page 85: ...this option on the System Setting screen then press F3 See System Setting Screen on page 3 43 NOTE When F1 and F2 are pressed the bar indicator will fill and empty to indicate the screen brightness percentage from 10 to 100 2 Press F1 to decrease the screen brightness 3 Press F2 to increase the screen brightness 4 Press F3 then turn the key switch to OFF and then back to ON to confirm the selectio...

Page 86: ...creen defaults to highlight the metric data unit option even with the Imperial unit format in effect 1 Navigate to this option on the System Setting screen then press F3 2 Press F1 to move between the two options 3 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 4 Press F5 to return to the System Setting screen without making any changes Fig 3 52 0004560 00046...

Page 87: ...MENT Time Format Screen Use this screen to select how the current time is displayed 1 Navigate to this option on the System Setting screen then press F3 2 Press F1 to select between the options 3 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 4 Press F5 to return to the System Setting screen without making any changes Fig 3 53 0004557 0004622 F5 F4 F3 F2 F1 ...

Page 88: ...he System Setting selection on the Main Menu screen Select a language for the monitor display 1 Press F1 and F2 to scroll through the list of language options 2 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 3 Press F5 to return to the System Setting screen without making any changes Fig 3 54 0004567 0004622 F5 F4 F3 F2 F1 ...

Page 89: ...ol To choose the desired work tool 1 Press F1 five times at the Main Menu screen to navigate to the Tool Select option then press F3 2 Press F1 and F2 to scroll up and down the displayed list 3 Then do either of the following Press F3 to confirm the selection and proceed to the next screen Press F5 to return immediately to the Main Menu screen without specifying any tool Bucket Selecting the bucke...

Page 90: ... range is 13 2 gpm 105 6 gpm 50 Lpm 400 Lpm The numeric values for liters per minute and gallons per minute will change and the bar indicator 1 will fill and empty to graphically display the hydraulic oil flow rate 2 Press F3 to confirm the setting and place the breaker icon 2 on the home screen 3 To return to the Tool Select screen without making any changes press F5 4 Turn the key switch to OFF ...

Page 91: ...er minute and gallons per minute change the bar indicator 1 will graphically show the hydraulic oil flow rate Set the Shear Open Close Flow Rate 1 Press F4 to select the shear O C flow rate adjustment 2 Press F1 to decrease or F2 to increase the hydraulic oil flow rate for the open close function of the shear NOTE The available range is 0 gpm 132 gpm 0 Lpm 500 Lpm As the numeric values for liters ...

Page 92: ...SY265C LC SY265C LR Excavator OMM 3 52 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 93: ...oor Support Rod 4 7 Right Front Access Door 4 8 Opening and Closing the Right Front Access Door 4 8 Right Rear Access Door 4 9 Opening the Right Rear Access Door 4 9 Closing the Right Rear Access Door 4 9 Left Access Doors 4 10 Opening the Left Access Doors 4 10 Closing the Left Access Doors 4 11 Fresh Air Filter Access Door 4 11 Engine Compartment Door 4 11 Opening the Engine Compartment Door 4 1...

Page 94: ...e 4 30 Travel Operations 4 32 Before Travel 4 32 Track Direction 4 33 Travel with the Undercarriage Reversed 4 34 Forward Travel 4 34 Backward Travel 4 34 Right Turn 4 34 Left Turn 4 35 Spot Turning 4 35 To the Left 4 35 To the Right 4 35 Operating on Inclines 4 36 Operating in Water 4 37 Releasing the Machine from Mud 4 37 One Track Stuck 4 37 Two Tracks Stuck 4 38 Towing the Machine 4 39 Towing ...

Page 95: ...t 4 49 Remove the Bucket 4 49 Install the Bucket 4 50 Cold Weather Operation 4 51 Battery in Cold Weather 4 51 Engine Lubricants Fuel and Engine Coolant in Cold Weather 4 51 Track Cleaning in Cold Weather 4 51 After the Cold Weather Season 4 52 Machine Storage in Cold Weather 4 52 Park and Store the Machine 4 53 Overnight Storage 4 53 Short Term Storage 4 54 Long Term Storage 4 54 Preparation 4 54...

Page 96: ...d surroundings before beginning work Read and understand the instructions in this manual prior to operation Know and obey the operating procedures applicable laws and regulations Know and follow the requirements for safe operation Know and use the required safety precautions and protective devices Know and use the correct hand signals between the machine operator and a signal person Stop machine o...

Page 97: ... NOTE Clean the grab handles and steps of any grease or debris to allow a firm grip when entering or exiting the cab area Make sure the following items are clean before operating the machine Mirrors 1 Windows 2 Steps 3 Grab handles 4 Cleaning the Cab Interior Remove all debris from inside the cab to prevent interference with machine operation Check that the escape tool and fire extinguisher are pr...

Page 98: ...ck and pull the handle 5 Swing the cab door open until the catch 3 engages the cab door latch 2 securing it in the opened position From inside the cab press down on the cab door release lever 6 to open the cab door Swing the door fully open until the cab door catch not shown engages the cab door latch not shown To release the door from the opened position push down on the release lever 7 Fig 4 2 0...

Page 99: ...n the emergency escape hatch press the left and right latches 2 and push up The emergency escape hatch is supported in the open position by two pneumatic cylinders not shown Door Support Rod The left and right access doors and top engine compartment doors use a support rod 1 and support bracket 2 to prevent them from closing unexpectedly Guide the support rod into the appropriate support bracket s...

Page 100: ...he access door 1 unlock the door latches 3 pull the tops of the latch assembly arms away from the access door and unhook the latches Lift the access door to open it NOTE The access door has a pneumatic cylinder 2 to maintain the weight of the door and allow it to stay in the open position To close the access door pull the door down hook the door latch onto the door and secure it by locking the doo...

Page 101: ...pilot line filter 3 Fuel filters 1 Opening the Right Rear Access Door To open the right rear access door 2 unlock and pull the latch 1 When fully open place the access door support rod not shown in the support bracket slot to prevent it from closing unexpectedly See Door Support Rod on page 4 6 Closing the Right Rear Access Door Move the support rod out of the slot in the support bracket to close ...

Page 102: ...tery disconnect switch 8 Pattern Change SAE BHL valve 9 Opening the Left Access Doors 1 To open the left rear access door 1 unlock and pull the latch 2 When fully open place the access door support rod in the support bracket slot to prevent the door from closing unexpectedly 2 Open the left front access door and place the access door support rod in the support bracket slot to prevent the door from...

Page 103: ...filter access door 1 to access the fresh air filter When closed the fresh air access door should be locked Engine Compartment Door The engine compartment door 1 provides access to Engine oil dipstick and filler tube Engine coolant sight glass Cooling system expansion tank Engine belts and adjusters Exhaust aftertreatment components Opening the Engine Compartment Door To open the engine compartment...

Page 104: ...p Lock position 3 Open position 4 Install the Fuel Tank Filler Cap 1 Install the fuel tank filler cap 2 onto the filler tube 2 Insert the key into the lock 3 Turn the key from the open position 4 counterclockwise to the lock position 3 4 Remove the key 5 Close the lock shield 1 NOTICE Make sure the O ring on the fuel tank filler cap is clean If the O ring is contaminated by dirt or debris it could...

Page 105: ...CATIONS OPTIONAL EQUIPMENT Diesel Exhaust Fluid DEF Tank Filler Cap 1 Open the right front access door See Right Front Access Door on page 4 8 2 If dirty wipe the area around the DEF tank filler cap 1 3 Remove the DEF tank filler cap then add DEF through the filler neck as needed 4 Install the DEF tank filler cap close and lock the right front access door Fig 4 16 0004829 1 ...

Page 106: ... 3 adjusts the backrest forward or backward The seat belt 4 is provided to keep the operator securely in the operator seat Seat bottom lever 5 adjusts the seat bottom angle Seat bottom lever 6 adjusts the seat bottom forward or backward Lever 7 adjusts the seat and control consoles forward or backward Switch 8 adjusts the air suspension seat up or down Lever 9 adjusts the upper seat mount forward ...

Page 107: ...cy 4 Monitor the instruments frequently especially the engine oil pressure and engine coolant temperature 5 Avoid operating the engine at low idle for extended periods of time 6 Manage engine power to allow acceleration to governed speed when conditions require more power Do not over rev the engine 7 Always allow the engine to cool before shutting it down 8 After shutting down the engine check all...

Page 108: ...spect the engine compartment for combustible debris that may come in contact with hot engine components Clear all debris from the engine and engine compartment Check the undercarriage track sprockets tension rollers and guards for damage wear loose fasteners or roller oil leaks Make repairs as necessary Check the bucket or optional equipment for damage Clean and check the mirrors and side mirror f...

Page 109: ...the left joystick 2 The pattern change SAE BHL valve 1 is behind the left front access door 3 Pull up on the spring loaded pin 3 and rotate the bar 6 90 Release the pin into the hole 2 to lock the bar in place NOTE The pattern change SAE BHL valve switches control of the boom and the arm from one joystick to the other NOTE Both patterns are printed on a card that is posted on the right window Make...

Page 110: ...ke sure that the front windshield latches are fully engaged and locked Make sure the window does not move while operating the machine NOTE The right side is shown The left side is similar CAUTION Never allow passengers to ride on or inside the machine Never bring objects into the operator area that could restrict movement or vision Appoint a signal person when driving or operating the machine in c...

Page 111: ...ition of the seat belt buckle and latch plate before using the machine If the seat belt shows wear or damage the seat belt must be replaced before using the machine Always keep the seat belt fastened during machine operation Never twist the seat belt when fastening it Contact a SANY dealer for more information Failure to follow these warnings could result in death or serious injury WARNING Keep be...

Page 112: ...one convex mirror 2 for viewing around the machine To position the mirrors loosen the mounting fasteners not shown When positioned properly tighten the mounting fasteners securely WARNING Contact a SANY dealer if the seat belt fails any of these checks or failures to fasten or unfasten Failure to follow this warning could result in death or serious injury Fig 4 24 0004355 4 5 Fig 4 25 0000452 1 1 ...

Page 113: ...ackup camera 1 is free from debris 2 From the home screen press button F4 to activate the backup camera Press button F4 again to turn off the camera Operator Controls With the key switch 3 OFF check the joysticks 1 travel control levers 2 and travel control pedals 4 for smooth operation The joysticks and travel controls should return to neutral freely and there should not be excessive play Fig 4 2...

Page 114: ...Y Lights and Warning Devices Check the following for proper operation with the key switch in the ON position The horn button 1 is on the left joystick The work light switch 2 is on the right console The beacon switch 3 is on the right console Fig 4 28 0005230 1 Fig 4 29 0005313 2 3 ...

Page 115: ...amaged replace the extinguisher immediately Make sure the fire extinguisher is within the listed inspection period Replace the fire extinguisher immediately if it has reached its expiration date The fire extinguisher must be at least a 2 5 lb type ABC rated fire extinguisher National Fire Protection Association NFPA 10 Standard for Portable Fire Extinguishers Escape Tool If the cab door or windshi...

Page 116: ... Language Setting screen is accessed from the System Setting selection on the Main Menu screen See System Language Setup Screen on page 3 48 System Clock Calibration See Date Time Setting Screen on page 3 44 to set the time and date Data Unit Setting The Data Unit Setting screen allows the operator to select which units of measure metric or imperial are displayed on the monitor See Data Unit Setti...

Page 117: ...d unintentional machine operation may occur Confirm that the surrounding area is clear of personnel and obstructions and sound the horn before starting the engine Always start the engine from the operator seat Never start the engine by shorting the starter solenoid or starter relay Never use ether starting fluid to start the engine Ether is highly flammable and can cause a fire or an explosion Exh...

Page 118: ...s red cover 3 down 3 Set the throttle control dial 4 to MIN low idle 4 Turn the key switch 5 to ON and check the monitor If all readings are normal and no fault codes are present the display will return to the default page within 2 seconds NOTE The monitor displays the home screen after the key switch is turned to the ON position Fig 4 34 0005256 3 2 Fig 4 35 0005312 5 4 ...

Page 119: ... being started 6 Turn the key switch to START When the engine starts release the key It will return to the ON position NOTE If the engine fails to start after five attempts contact a SANY dealer 7 Check for black exhaust smoke loud noise or excessive vibration If found shut down the engine immediately and contact a SANY dealer 8 Check the engine instruments and monitor for any error codes after st...

Page 120: ...ockout control lever in the unlocked open position 4 Adjust the throttle to run the engine unloaded at 1400 rpm then slowly operate the bucket for 5 minutes 5 Adjust the throttle to run the engine at high idle then operate the boom arm and bucket for 5 10 minutes 6 Cycle each function of the machine several times 7 Continue to warm up the machine until the engine coolant temperature reaches the no...

Page 121: ...F position and remove the key Move the hydraulic lockout control lever to the locked closed position NOTICE Stopping the engine before it cools can accelerate engine component wear Never abruptly shut down the engine except in an emergency Never stop the engine suddenly when it is overheated Run the engine at low idle to allow the engine to cool down gradually before shutting it down Failure to fo...

Page 122: ... serious injury NOTICE The starting system voltage and the battery voltage in the boosting machine should be no more than 24V Never use a welder or equipment with a higher voltage system to jump start the machine Using higher voltage to jump start the engine may damage the electrical system or cause an unexpected explosion or fire Always jump start the engine with equal voltages The jumper cables ...

Page 123: ...charged battery and run it at medium rpm 7 Attempt to start the engine of the machine with the drained battery Retry after 3 minutes if the engine will not start NOTE Contact a SANY dealer if the engine will not start after five attempts 8 Perform steps 2 through 5 in reverse order to disconnect the jumper cables from the machine with the drained battery and from the machine with the charged batte...

Page 124: ...ide on or inside the machine Never bring objects into the operator area that could restrict movement or vision Appoint a signal person when driving or operating the machine in confined areas Use standard hand signals before starting the machine Failure to follow these precautions could result in injury or machine damage NOTICE Standard travel direction The idlers are in the front of the track asse...

Page 125: ...16 in 20 in 40 cm 50 cm above the ground 5 Raise the boom to make sure there is good visibility to the operator s right Track Direction The direction arrow 1 on each of the track frames indicates the forward direction of the undercarriage Check these arrows before using the travel control levers pedals When possible face the cab in this direction This is the normal position When traveling in areas...

Page 126: ...travel Forward Travel Push both travel control levers equally or press the top of both foot pedals equally to move the machine forward Backward Travel Pull both travel control levers equally or press the bottom of both foot pedals equally to move the machine backwards Right Turn Push the left travel control lever or press the top of the left foot pedal with the right travel control lever and foot ...

Page 127: ...The farther the control is moved the faster the right track moves Spot Turning To the Left Simultaneously push the right travel control lever or press the top of the right foot pedal and pull the left travel control lever or press the bottom of the left foot pedal to rotate the machine to the left To the Right Simultaneously push the left travel control lever or press the top of the left foot peda...

Page 128: ...control dial to maintain a slow speed while traveling up or down a slope Do not attempt to change direction on a slope or the machine may slip and tip over Only perform a direction change on an even and solid surface Do not travel in reverse on a slope WARNING Operating the machine on an incline may cause the machine to become unstable Use caution when operating the machine on inclines and use a l...

Page 129: ...ivel have been submerged in water they must be cleaned Lubricate the swing drive gear and swing bearing Releasing the Machine from Mud One Track Stuck NOTE Use cribbing to provide a firm surface if necessary To release a machine that is stuck in mud perform the following 1 Position the boom and arm at an angle between 90 and 110 2 Pivot the upper structure to position the boom over the track that ...

Page 130: ...boom and arm at an angle between 90 and 110 2 Pivot the upper structure to position the boom over the front of the machine 3 Curl the bucket so the back of the bucket touches the ground 4 Lower the boom to lift the front of the tracks NOTE Use cribbing to provide a firm surface if necessary 5 Place cribbing under the tracks 6 Raise the boom to lower the tracks onto the cribbing 7 Cut the bucket in...

Page 131: ...ipped with a light load towing point 1 on the frame that can be used to tow a light load WARNING Do not exceed the wire rope s rated capacity Never use a broken chain worn wire rope s or a bent tow hook to tow the machine Never jerk the wire rope s Failure to follow these warnings could result in death or serious injury WARNING Make sure the wire ropes used for towing the machine are strong enough...

Page 132: ...ick rearward WARNING Contact the site supervisor before any digging to make sure that all underground hazards have been located Never allow any personnel within the work area of the machine while being operated Avoid moving any control lever or pedal to abruptly change the direction of the machine Avoid sudden stops when lowering the boom Hydraulic shock could damage the hydraulic system Failure t...

Page 133: ...l NOTE The swing function is the same for Society of Automotive Engineers SAE and Backhoe Loader BHL operating modes To swing the work equipment to the left move the left joystick to the left To swing the work equipment to the right move the left joystick to the right Bucket Control NOTE The bucket function is the same for SAE and BHL operating modes To curl the bucket move the right joystick to t...

Page 134: ...1 for operation information Arm Control BHL Mode To extend the arm move the right joystick forward To retract the arm move the right joystick to the rear Boom Control BHL Mode To lower the boom move the left joystick forward To raise the boom move the left joystick to the rear Fig 4 54 0004007 0004009 Fig 4 55 0004007 0004010 ...

Page 135: ...is the same for SAE and BHL operating modes To swing the work equipment to the left move the left joystick to the left To swing the work equipment to the right move the left joystick to the right Bucket NOTE The bucket function is the same for SAE and BHL operating modes To curl the bucket move the right joystick to the left To dump the bucket move the right joystick to the right Fig 4 56 0004007 ...

Page 136: ...e boom and the arm and the angle between the bucket cylinder and the bucket linkage are both 90 CAUTION Use caution when operating work equipment while the machine is traveling When the engine auto idle is on moving any control lever will increase the engine rpm When the machine is traveling keep the bucket 8 in 12 in 20 cm 30 cm above the ground To avoid injury never allow any personnel within 26...

Page 137: ...ing Operation Loading material from the rear of the truck is more convenient than from the side END OF WORKDAY CHECKS 1 Remove all built up mud or debris on the undercarriage and machine exterior 2 Remove all debris from inside the cab to avoid interference with machine operation 3 Inspect the machine work equipment machine exterior and undercarriage for signs of fluid leaks or damage 4 In oceanic...

Page 138: ...tion is permitted See Home Screen Function Icons and Buttons on page 3 38 WARNING The exhaust temperature during diesel particulate filter DPF manual regeneration can reach approximately 1100 F 600 C Make sure there are no flammable materials around the exhaust system or machine Do not touch any part of the exhaust system Exhaust gas contains carbon monoxide Carbon monoxide is an invisible and odo...

Page 139: ... hydraulic lockout control lever or throttle control dial during regeneration Regeneration will stop if either the throttle dial or hydraulic lockout lever is moved which will require the process to be started again 6 The engine rpm and turbocharger sounds may increase the high exhaust system temperature HEST lamp 6 may illuminate and the regeneration lamp will flash NOTE When the regeneration is ...

Page 140: ...t level on a wooden block 1 4 Remove the roll pins 2 and worn bucket teeth 3 WARNING Unexpected machine movement can be dangerous when replacing the bucket teeth Place the bucket on a stable work surface Shut down the engine and lock out the control levers Roll pins may eject with extreme force when removed Do not allow anyone to stand in front of the pins during pin removal Metal fragments from r...

Page 141: ...ware and bucket pins 2 and 4 and remove the bucket 3 from the arm 1 and linkage 5 4 Clean the pins and pin bores Lubricate the pin bores with grease CAUTION Keep fingers and other body parts away from pinch points to prevent crushing injuries while removing or installing the bucket Never put your finger into the pin bore during alignment Secure bucket after removal and before servicing Bucket pins...

Page 142: ...not move 2 Align the arm and bucket and install the bucket pin Install the retaining fasteners into the pin 3 Align the linkage to the bucket and install the bucket pin Install the retaining fasteners into the pin 4 Grease the bucket pins at grease fittings 5 Start the engine and run it at low idle Operate the bucket by slowly curling it in both directions to check for binding ...

Page 143: ...ature See Engine Oil Viscosity Temperature Data on page 5 12 See Lubricating Grease Temperature Data on page 5 12 See Industrial Gear Oil Temperature Data on page 5 12 See Hydraulic Oil Temperature Data on page 5 13 Track Cleaning in Cold Weather When the temperature is below 32 F 0 C and mud is built up on the tracks swing the upper structure 90 and raise the machine so that one track is off the ...

Page 144: ...her Clean the machine Check the engine coolant and engine oil levels and check for leaks The machine is normally filled to withstand a maximum low temperature of 40 F 40 C Change the fuel hydraulic oil and gear oil with new fluids that meet the air temperature requirements as necessary Check the hydraulic motors hydraulic cylinders pumps circuits and swivels for leaks Check all cylinder rods for s...

Page 145: ...ydraulic lockout control lever in the unlocked open position turn the key switch to ON Operate all joysticks and levers to relieve the hydraulic system pressure 5 Turn the key switch to OFF NOTE Always remove the key when leaving the machine Keep it with you to prevent unauthorized operation of the machine 6 Remove the key from the key switch when the engine comes to a complete stop 7 Move the hyd...

Page 146: ...rm storage will reduce the chances of machine damage and deterioration Preparation 1 Park the machine in a secure location and position the work equipment with the arm and bucket fully extended 2 Run the engine at low idle for 5 minutes to cool it down Extend this cool down time in hot weather 3 Shut down the engine and remove the key from the key switch 4 With the engine not running and the hydra...

Page 147: ...e 1 Start the machine and drive the machine a short distance 2 Cycle each cylinder a few times to coat cylinder rods and seals with hydraulic oil 3 Coat the exposed parts of the cylinder rods with spray lubricant to prevent corrosion 4 Turn on the air conditioning and allow it to run for 3 5 minutes to lubricate the compressor and related parts 5 Return the machine to the proper storage location a...

Page 148: ...ing on its tracks and work equipment Loading the Machine 1 Clean the undercarriage 1 2 Position the machine so the centerline of the machine matches the centerline of the trailer WARNING To prevent the machine from tipping over select a firm and level location that is a safe distance from any road or structure Make sure the trailer is properly chocked to prevent any movement Use an access ramp wit...

Page 149: ...NAL EQUIPMENT 3 Press function button F2 2 on the monitor home screen to set the auto idle 3 to off 4 Press function button F3 5 on the monitor home screen to set the travel speed to low turtle icon 4 NOTE If work equipment is attached to the machine the equipment should be positioned in front of the machine during loading Fig 4 78 0004595 0004622 3 4 F5 F4 F3 F2 F1 2 5 Fig 4 79 0000098 ...

Page 150: ...high enough to avoid hitting the trailer or truck 7 Swing the machine so the work equipment faces the back of the trailer 8 Place a support block 6 on the trailer under the work equipment 9 Fully extend the bucket cylinder and arm cylinder 10 Lower the work equipment onto the support block 11 Shut down the machine and remove the key from the key switch NOTE Wait 2 minutes before turning the batter...

Page 151: ...ir inlet panel 12 Right rear access door 13 Exhaust opening 14 Fuel tank cap 15 Diesel exhaust fluid DEF tank compartment 16 17 Cover the exhaust opening to prevent foreign material from entering it during transport NOTICE Never turn the battery disconnect switch to OFF while the engine is running This can damage the electrical system or cause the machine to operate improperly After machine shutdo...

Page 152: ... front and rear of the machine 5 Unlock and start the machine Allow the machine to warm up to operating temperature WARNING To prevent the machine from tipping over select a firm and level location that is a safe distance from any road or structure Make sure the trailer is properly chocked to prevent any movement Use an access ramp with enough length strength and width to properly support machine ...

Page 153: ...ION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT 6 Press function button F2 2 on the home screen to set the auto idle 3 to off 7 Press function button F3 5 on the home screen to set the travel speed turtle icon 4 to low 0004595 0004622 F5 F4 F3 F2 F1 3 2 5 4 Fig 4 89 ...

Page 154: ...witch and turn the battery disconnect switch to off Lift the Machine To lift the machine on or off a trailer use the lift tie down points 2 identified on both sides of the machine as well as the center of gravity point 1 on both sides of the machine NOTICE Never turn the battery disconnect switch to OFF while the engine is running This can damage the electrical system or cause the machine to opera...

Page 155: ...g Access Covers and Compartment Doors 5 6 Cleaning the Machine 5 6 Weld Drill Cut or Grind on the Machine 5 7 Daily Inspection and Maintenance 5 7 Inspection and Maintenance for Severe Operating Conditions 5 8 Mud Rain or Snow Conditions 5 8 Near Ocean Salt Air Environments 5 8 Dusty Environments 5 8 Cold Environments 5 9 Other Weather Environments 5 9 Check the Maintenance Log 5 9 Fluids and Lubr...

Page 156: ...haust Fluid DEF Tank 5 27 Drain the Primary Fuel Filter 5 28 Check the Hydraulic Oil Level 5 29 Check the Windshield Washer Fluid and Windshield Wiper 5 30 Engine Inspection and Maintenance 5 31 Engine Inspection 5 31 Check the Crankcase Breather Tube 5 31 Replace the Crankcase Breather 5 32 Replace the Crankcase Ventilation Filter 5 34 Check and Replace the Engine Air Filter System 5 34 Check the...

Page 157: ...68 Replace the Hydraulic System Breather Filter 5 69 Replace the Hydraulic Pilot Filter Element 5 71 Replace the Hydraulic Tank Return Filter 5 73 Clean and Replace the Hydraulic Oil Suction Strainer 5 74 Check the Hydraulic Hoses and Lines 5 76 Change the Hydraulic Oil 5 76 Check the Hydraulic Pump 5 80 Check the Hydraulic Pump Mounting Fasteners 5 80 Track Frame 5 81 Check the Track Assembly 5 8...

Page 158: ...d 5 105 Arm Cylinder Rod End 5 105 Arm to Boom Pin 5 106 Bucket Cylinder Head End 5 106 Bucket Linkages 5 107 Bucket 5 107 Lubricate the Cab Door Hinges and Front Window Slide Rail 5 108 Cab 5 109 Check the Grab Handles and Steps 5 109 Check Doors and Locks 5 109 Check the Decals 5 109 Check the Sheet Metal 5 109 Clean and Check the Upper Structure and Undercarriage 5 109 Perform a Structural Insp...

Page 159: ...hen performing any maintenance procedures Checks After Maintenance or Repairs 1 1 Before starting the machine after maintenance or repairs verify the following If necessary have a coworker inspect your work for correct and proper completion Complete the Maintenance Log 2 After starting the machine verify the following Check for leaks in the system that had maintenance or repairs Verify there are n...

Page 160: ...ther contaminates from entering the fuel system The fuel tank strainer does not filter out very small or non solid impurities Preventing Contamination Clean all dirt dust and debris from the hydraulic tank filler cap or cover before opening Make sure objects do not fall into the tank and contaminate fluids during servicing If any object falls into any tank remove it immediately Failure to do so co...

Page 161: ...machine operates normally NOTICE Disconnect the battery and all electrical control modules prior to welding Failure to do this could damage the machine and personal property or cause the machine to operate improperly NOTICE Contact a SANY dealer before beginning any welding repairs Any welding repairs on the machine must be performed by personnel who are qualified and certified to perform repairs ...

Page 162: ...ons Before operating the machine inspect each connector for looseness After operating the machine clean the machine and inspect for missing or loose fasteners Add oil and lubricating grease as needed Near Ocean Salt Air Environments Before operating the machine inspect for any signs of corrosion Apply grease where rust is found After operating the machine thoroughly wash away the salt residue appl...

Page 163: ...rience and suggestions by lubricating oil suppliers the lubricating intervals listed in the Maintenance Schedule on page 5 15 apply only to normal operating conditions In harsh environments including those with dusty and corrosive air abnormal external temperature extremely heavy overload frequent operating times longtime duty cycle etc lubricating intervals should be shortened Always follow the M...

Page 164: ... recommended Keep the hydraulic oil tank filled to the full level with hydraulic oil Keep the hydraulic oil cooler free of dust and debris Cap and plug all openings after removing components for service or repair Lubrication and Grease Always use clean extreme pressure EP grease when greasing the machine Avoid using low viscosity grease SANY recommends EP2 or equivalent lubricants for heavy duty p...

Page 165: ...ne Coolant Engine coolant is an important fluid protecting the engine against overheating and freezing If using concentrated engine coolant use distilled water to dilute per instructions on the engine coolant container Natural water contains large amounts of minerals which can form scale in the engine and radiator Mineral scale is not easily removed and can cause overheating Precautions in this ma...

Page 166: ...ubrication in high temperatures SAE 15W 40 is recommended for most climates In some circumstances short term use of low viscosity engine oil in temperatures below 23 F 5 C is acceptable However long term use can reduce engine life Grease Type Temperature Summer Winter NGLI 2 molybdenum disulfide lithium based grease NGLI 1 molybdenum disulfide lithium based grease NOTE Always use clean EP extreme ...

Page 167: ... not use any additives in the hydraulic oil Replace hydraulic oil that has been subjected to overheating or damaged components Change the hydraulic filter as recommended Keep the hydraulic oil tank filled Cap and plug all openings after removing components for service or repair Oil Type Temperature 22 F 30 C 4 F 20 C 14 F 10 C 32 F 0 C 50 F 10 C 68 F 20 C 86 F 30 C 104 F 40 C 122 F 50 C ISO VG 46 ...

Page 168: ...ne Fuel System Engine Cooling System Swing Drive Final Drive Hydraulic System including tank Swing Bearing Gear Bath Diesel Exhaust Fluid DEF 6 5 gal 24 7 L 122 8 gal 465 0 L 10 6 gal 40 0 L 2 77 gal 10 5 L 1 06 gal 4 0 L each side 73 2 gal 277 0 L 75 0 lb 34 0 kg 10 0 gal 38 0 L Capacities Engine Fuel System Engine Cooling System Swing drive Final Drive Hydraulic System including tank Swing Beari...

Page 169: ...ired Check air conditioner fresh air and recirculation filters See page 5 50 Perform a stationary regeneration See page 3 19 Replace engine primary air filter See page 5 34 Replace hydraulic system breather filter See page 5 69 Check the radiator oil cooler charge air cooler and the air conditioner condenser fins See page 5 46 Check the track tension See page 5 83 Replace the bucket teeth See page...

Page 170: ...lt See page 5 40 Check the crankcase breather tube See page 5 32 Check the air intake and charge air piping See page 5 36 Check the aftertreatment exhaust piping See page 5 42 Check the swing drive See page 5 90 Check the escape tool See page 4 23 Check the fire extinguisher See page 4 23 Check the front window latches See page 4 18 Adjust the mirrors See page 4 20 Check the electrical system See ...

Page 171: ... locks See page 5 109 Check the grab handles and steps See page 5 109 Perform a structural inspection See page 5 110 Initial replacement of the hydraulic pilot oil filter element See page 5 71 Initial replacement of the hydraulic oil tank return filter See page 5 73 Check the track assemblies See page 5 81 Check and adjust track tension See page 5 83 Check windshield washer fluid and windshield wi...

Page 172: ...See page 5 37 Replace the primary and secondary engine air filter See page 5 34 Replace the swing drive oil See page 5 93 Check the stationary regeneration See page 3 19 Every 6 Months or 1000 Hours NOTE Make sure all daily 50 hour 250 hour and 500 hour maintenance tasks have been completed before proceeding with the 1000 hour maintenance tasks Check accumulator function See page 5 66 Check the fu...

Page 173: ...be See page 5 32 Change the final drive oil See page 5 89 Replace the diesel exhaust fluid DEF pump filter See page 5 53 Hydraulic Breaker Maintenance Interval Hydraulic oil breaks down faster on machines equipped with a hydraulic breaker than on machines equipped with a bucket Change the hydraulic oil and filters every 400 hours on breaker equipped machines See Check the Hydraulic Oil Level on pa...

Page 174: ...f eyes or skin are contaminated by coolant wash the affected area with plenty of water and seek medical treatment immediately Do not remove the radiator cap while the engine is hot Engine coolant is under pressure when the engine is hot Avoid contact with hot engine coolant Allow the engine to cool before removing the radiator cap Failure to follow these warnings could result in death or serious i...

Page 175: ... system pressure has been relieved 5 For engine coolant capacity see Capacities on page 5 14 6 Add new engine coolant through the expansion tank until the engine coolant level reaches the middle of the sight glass 2 7 Install the expansion tank cap 8 Start the engine and run it at low idle for several minutes to allow engine coolant to circulate WARNING Engine coolant is toxic Avoid inhaling or in...

Page 176: ...the engine compartment door 1 See Engine Compartment Door on page 4 11 3 Remove the engine oil dipstick 2 from the engine wipe it with a clean cloth then insert the dipstick into the holder 4 Remove the dipstick and note the oil level NOTE The oil level should be within the etched area 3 of the dipstick 5 Install the dipstick into the holder 6 If the oil level is not within the etched area remove ...

Page 177: ... See Capacities on page 5 14 4 Install the engine oil filler cap 5 Remove the engine oil dipstick 2 from the engine wipe it with a clean cloth then insert the dipstick in its holder 6 Remove the dipstick note the oil level Install the dipstick CAUTION Do not perform engine maintenance when the engine is hot Hot engine oil or engine components may cause severe burns Allow the engine to cool before ...

Page 178: ...d area remove the engine oil filler cap then add oil until the level is within the etched area 7 Start and run the engine at low idle for several minutes shut off the engine and check for oil leaks 8 Check the oil level Add oil as needed Check the Fuel Level Turn the key switch to ON and check the fuel level displayed 1 on the system monitor Fig 5 9 4 0004595 Fig 5 10 1 ...

Page 179: ...ION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT Fill the Fuel Tank 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Remove the fuel tank cap 1 3 Add clean fresh fuel as needed until the tank is full 4 Install the fuel tank cap Fig 5 11 1 0004153 ...

Page 180: ...LR Excavator OMM 5 26 Operation and Maintenance Manual 0420 SANY Check the Diesel Exhaust Fluid DEF Level Check the DEF level 1 on the monitor home screen NOTE The DEF tank should be at least 10 full Fig 5 12 0004595 1 ...

Page 181: ...ice See Maintenance Safety on page 2 8 2 Open the DEF compartment door 1 on the right front side of the machine See Right Front Access Door on page 4 8 3 Remove the DEF tank cap 2 4 Add DEF through the filler neck as needed 5 Install the DEF tank cap 6 Close the DEF compartment door CAUTION It is critical when working with the DEF system that all materials used are absolutely clean Failure to foll...

Page 182: ... contaminated fuel to drain from the filter 5 Close the drain valve when the fuel is free of water and contamination NOTE SANY recommends draining the fuel tank and replacing the filter if an excessive amount of water or contaminant is found while draining the fuel filter WARNING Never service the fuel system near an open flame or while smoking Failure to follow this warning may result in death or...

Page 183: ... equipment as shown on the hydraulic tank decal 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Open the right rear door 1 See Right Rear Access Door on page 4 9 4 Check the tank for leaks exterior rust and other damage 5 Check the oil level using the sight glass 2 on the side of the hydraulic tank Make sure the oil level is between the level marks in the sight glass 6 Add h...

Page 184: ... climates as required 3 Remove cap 1 and add windshield washer fluid as necessary 4 Check the operation of the windshield washer nozzle 3 and wiper 4 to make sure there is no smearing across the windshield during operation Replace the wiper blade with a new one if smearing occurs 5 Adjust the spray nozzle 3 to make sure fluid spray is properly directed 6 Inspect the windshield wiper for excessive ...

Page 185: ...ors Escape Hatch and Filler Caps on page 4 6 3 Turn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 20 4 Inspect the engine and engine compartment for the following Oil fuel and engine coolant leaks Loose fasteners and connections Worn or loose drive belts Damaged hoses and wiring harnesses Engine air filter Check the Crankcase Breather Tube 1 Prepare the ...

Page 186: ...ure the battery disconnect switch is OFF before removing the crankcase breather Never turn the battery disconnect switch to OFF while the engine is running This can damage the electrical system or cause the machine to operate improperly After machine shutdown wait at least 2 minutes for the engine control module ECM to complete its shutdown before turning the battery disconnect switch to OFF Failu...

Page 187: ...ssary 8 Check for internal obstructions or sludge buildup 9 Clean the breather cover with hot soapy water and a soft brush 10 Rinse the cover with clean water and dry with compressed air NOTE Do not use soapy water to clean or rinse the breather base 6 11 Clean the breather base with a damp rag to prevent water from entering the crankcase CAUTION Do not allow compressed air to come into contact wi...

Page 188: ...rn the battery disconnect switch to the ON position 19 Close the engine cover 20 Start the engine and run for 10 minutes at low idle NOTE Open the engine cover and check the cover for leaks Replace the Crankcase Ventilation Filter NOTE Replace the crankcase ventilation filter every 4000 hours Check and Replace the Engine Air Filter System 1 Prepare the machine for service See Maintenance Safety on...

Page 189: ...Check the condition of the dust valve and replace if required NOTE If the dust valve is cracked torn remains open or is missing dust particles that are normally expelled can collect on the air filter and shorten the air filter service life 4 Open the air filter housing and remove the primary air filter 2 5 Clean the inside of the air filter housing with a clean cloth Fig 5 28 0004113 Fig 5 29 2 00...

Page 190: ...r wear points damage to piping loose hose clamps and punctures that can damage the engine 4 Replace damaged pipes and tighten loose hose clamps as necessary to prevent the air system from leaking NOTE Tighten hose clamps 2 to 72 lb in 0 5 N m 5 Check for corrosion under the hose clamps and hoses of the intake system piping Corrosion can allow corrosive products and dirt to enter the intake system ...

Page 191: ...ine Oil and Filter 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the engine compartment door 1 See Engine Compartment Door on page 4 11 3 Loosen the engine oil filler cap 2 WARNING Do not perform this procedure when the engine is hot Wait for the engine to cool before proceeding Failure to follow this warning could result in burns or other serious injury Fig 5 32 1 Fi...

Page 192: ...ine oil drain valve 5 See Capacities on page 5 14 for more information 6 Open the engine oil drain valve 7 Allow the engine oil to completely drain into the container 8 Close the engine oil drain valve 9 Install the engine compartment bottom cover NOTICE Dispose of drained oil in accordance with local environmental regulations Failure to do so could damage the environment Fig 5 34 3 3 4 Fig 5 35 5...

Page 193: ...n tighten the filter 3 4 turn more 17 Remove either of the engine oil filler caps 7 and add engine oil See Capacities on page 5 14 18 Install the engine oil filler cap 19 Remove the engine oil dipstick 8 from the engine wipe it with a clean cloth then insert the dipstick in its holder 20 Remove the dipstick note the oil level Install the dipstick NOTE The oil level should be within the etched area...

Page 194: ...tension of the engine serpentine belt the tension should measure 143 lbf 636 N 6 Replace the belt if It has stretched past the point of being correctable Cuts or cracks are found in the belt The belt slips or squeals Check the Starter 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the appropriate access covers or compartment doors See Doors Escape Hatch and Filler Caps...

Page 195: ... SPECIFICATIONS OPTIONAL EQUIPMENT High pitched screeching sounds Grinding noise Intermittent whirring sound starter not engaging engine flywheel Starter turns engine over slowly Burning smell or smoke coming from the starter 4 If the starter is malfunctioning contact a SANY dealer for additional information Check the Alternator Contact a SANY dealer for inspection ...

Page 196: ...nd its mount for leaks or signs of damage 5 Check the connection to the expansion pipe 3 for leaks or signs of damage 6 Make sure the exhaust pipe is clear and not restricted WARNING Never operate a machine with a damaged or defective exhaust system exhaust leaks or restrictions Failure to follow this warning could result in death or serious injury CAUTION Make sure that the engine is shut down an...

Page 197: ... on page 2 8 2 Open the engine compartment cover 1 See Engine Compartment Door on page 4 11 3 Check the clamps 2 on the exhaust system for tightness 4 Tighten as required Replace damaged or missing clamps Not all clamps are shown in this illustration CAUTION Make sure that the engine is off and that the exhaust components have cooled down to a point where they can be touched without burning Hot en...

Page 198: ...e cooling system pressure 5 Remove the expansion tank cap when engine cooling system pressure has been relieved WARNING Engine coolant is toxic Avoid inhaling or ingesting engine coolant If eyes or skin are contaminated by coolant wash the affected area with plenty of water and seek medical treatment immediately Do not remove the radiator cap while the engine is hot Engine coolant is under pressur...

Page 199: ...er 10 When the engine cooling system is empty close the radiator drain valve 11 Add new engine coolant through the expansion tank until the engine coolant level reaches the bottom of the filler neck 12 Install the expansion tank cap 13 Start the engine and run it at low idle for several minutes to allow engine coolant to circulate 14 Shut down the engine then check the engine coolant level See Che...

Page 200: ...on page 4 6 3 Turn the battery disconnect switch to OFF See Battery Disconnect Switch on page 3 20 4 Check the engine coolant pump for signs of leakage This indicates a faulty seal on the pump shaft 5 If the fan pulley has play the bearings inside the engine coolant pump are worn Contact a SANY dealer for replacement of an engine coolant pump WARNING Do not allow compressed air pressurized water o...

Page 201: ... Check the Air Conditioner Compressor Belt 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the engine compartment door See Engine Compartment Door on page 4 11 3 Remove fasteners 1 that secure the shroud around the air conditioner compressor and drive belt Remove shroud from machine 4 Check for damaged pulleys and worn V groove or V belt 5 Make sure the V belt does not ...

Page 202: ...ioner Compressor Belt NOTE Do not repair the air conditioning system beyond the tasks described in this manual 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the engine compartment door See Engine Compartment Door on page 4 11 3 Remove fasteners 1 that secure the shroud around the air conditioner compressor and drive belt Remove shroud from machine CAUTION Make sure th...

Page 203: ... pulleys 7 With a force of 80 120 lbf 356 534 N the belt should deflect 0 20 in 0 31 in 5 mm 8 mm 8 Turn the tension adjustment bolt to adjust the belt tension NOTE If the belt is out of the tension range replace the belt and perform the belt tension check again 9 Tighten the jam nut to lock the tension adjustment bolt in place 10 Tighten the compressor bracket fasteners NOTE Replace the belt if I...

Page 204: ... and open the fresh air filter door 1 See Fresh Air Filter Access Door on page 4 11 3 Remove hardware 2 that secures the fresh air filter 3 4 Remove the fresh air filter 5 Clean the fresh air filter using compressed air NOTE Replace the fresh air filter after cleaning five times or it cannot be cleaned 6 Install or replace the fresh air filter 7 Install the hardware 8 Close and lock the fresh air ...

Page 205: ... fasteners 1 that secure the recirculated air filter cover 2 NOTE The recirculated air filter is behind the seat 3 Remove fasteners 3 that secure the recirculated air filter 4 4 Remove the recirculated air filter 5 Clean the recirculated air filter using compressed air NOTE Replace the recirculated air filter after five cleanings or if it cannot be cleaned 6 Install or replace the recirculated air...

Page 206: ...nents and its mount for leaks or signs of damage 5 Be sure the exhaust pipe is clear and not restricted 6 Check the connection to the expansion pipe 4 for leaks or signs of damage CAUTION Make sure that the engine is off and that the exhaust components have cooled to a point where they can be touched without burning Hot engine and exhaust components can cause burns and injury NOTICE Never operate ...

Page 207: ... DEF pump 1 is mounted on the right side center of the machine near the case drain filter 4 Remove the DEF pump filter housing 2 from the bottom of the DEF pump 5 Remove and replace the DEF pump filter element 6 Replace the DEF pump filter housing O ring 7 Install the DEF pump filter housing to the bottom of the DEF pump CAUTION It is critical when working with the DEF system that all materials us...

Page 208: ...from the DEF sending unit NOTE Place a suitable container under the coolant hoses as they are removed to catch any coolant Clamp or plug the engine coolant hoses to prevent excess leakage 5 Disconnect the two DEF lines 4 from the DEF sending unit NOTE Place a suitable container under the DEF lines as they are removed to catch any DEF fluid Clamp or plug the DEF lines to prevent excess leakage 6 Re...

Page 209: ...NTS INTRODUCTION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT 7 Remove the old DEF tank filter 7 8 Install the new DEF tank filter 9 Install the DEF sending unit in the reverse order of removal 10 Close and secure the right front access door Fig 5 63 6 7 ...

Page 210: ...tank filler cap 1 See Fuel Tank Filler Cap on page 4 12 5 Direct the drain tube 3 from the fuel tank down through the floor grating 6 Place an appropriately sized container under the end of drain tube See Capacities on page 5 14 for more information 7 Open the drain valve 2 8 Close the drain valve when the fuel flow stops 9 Add fuel to the system as necessary 10 Install and lock the fuel tank fill...

Page 211: ...ter and fuel to drain from the primary fuel filter 6 Remove the primary fuel filter 7 Fill the primary fuel filter with clean fuel 8 Install a new primary fuel filter onto the primary fuel filter mount until the gasket contacts the primary fuel filter mount 9 Tighten the primary fuel filter an additional 1 4 turn 10 Start the engine and run at low idle and check for leaks in the fuel system 11 Shu...

Page 212: ...il the gasket contacts the filter mount 7 Tighten the secondary filter an additional 1 4 turn 8 Turn pump priming knob 3 counterclockwise to release priming knob 9 Pump the priming knob until resistance is felt 10 Push in pump priming knob and turn clockwise to lock the priming knob 11 Start the engine and run at low idle 12 Check for leaks in the fuel system 13 Shut down the engine WARNING Never ...

Page 213: ...Fuel Tank Strainer 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Unlock and remove the fuel tank filler cap 1 See Fuel Tank Filler Cap on page 4 12 3 Remove the fuel tank strainer element 2 from the fuel tank filler neck 4 Clean and inspect the fuel tank strainer 5 Install or replace the fuel tank strainer 6 Install and lock the fuel tank filler cap Fig 5 68 1 0004153 Fig ...

Page 214: ...on page 2 8 2 The batteries are behind the left rear access door See Left Access Doors on page 4 10 3 Allow several minutes for any accumulated battery gases to clear before servicing the batteries 4 Turn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 20 5 Remove the fasteners 2 and remove the battery cover 1 WARNING When working with any open electrical ...

Page 215: ...he fasteners 9 Turn the battery disconnect switch to the ON position 10 Close and secure the access door Check the Electrical System The electrical system check should start with the fuse box Inspect all electrical equipment Replace all faulty items including loose electrical connectors worn or degraded wiring cables etc Locate and remove the cause of any electrical faults Use only genuine SANY pa...

Page 216: ...of the battery must be kept clean to prevent plugging of the battery vents Regularly wash the top of the battery to prevent the battery vents from plugging Battery gases are explosive Never smoke around batteries or expose them to sparks or open flames Work in a well ventilated area Wear personal protective equipment PPE when working with batteries Battery acid can cause burns or injury If battery...

Page 217: ...tenance Safety on page 2 8 2 The batteries are under the cover 1 behind the left rear access door See Left Access Doors on page 4 10 WARNING Before proceeding with any battery maintenance procedure observe the following The top of the battery must be kept clean to prevent plugging of the battery vents Regularly wash the top of the battery to prevent the battery vents from plugging Battery gases ar...

Page 218: ...ll the battery hold down brackets over the batteries and secure them 12 Connect the red positive cables 13 Connect the black ground cables NOTE The two 12 volt batteries are connected in series Make sure they are installed in the same manner 14 Install the battery cover and secure with the fasteners NOTICE There are two 12 volt batteries connected in series to provide 24 volts to the electrical sy...

Page 219: ...x is behind the left rear access door For locations and descriptions see Fuses on page 3 32 If a fuse is corroded or a white powdery substance can be seen on it contact a SANY dealer for repair information regarding the electrical circuit in question NOTICE If fuses fail frequently the wiring harness must be inspected for broken or damaged wire insulation or a component placing a high electrical l...

Page 220: ...ck Accumulator Function NOTE Perform this procedure every 6 months 1000 hours of service on machines with optional equipment attached Perform this procedure annually or every 2000 hours on machines with a bucket attached 1 Position the work equipment 1 18 in 24 in 457 mm 610 mm from the ground 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Shut down the engine 4 Turn the ke...

Page 221: ...Pressure NOTE Hydraulic system pressure must be relieved before disconnecting or servicing hydraulic system components 1 Park the machine on a flat level surface and position the work equipment on the ground 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Turn the key switch to ON Do not start the engine 4 Place the hydraulic lockout lever in the open unlocked position 5 Ful...

Page 222: ...re See Relieve Hydraulic System Pressure on page 5 67 4 Clean the top of the hydraulic tank 5 Remove four fasteners 1 and the hydraulic suction strainer cover 2 6 Add hydraulic oil to the tank through the suction strainer opening WARNING Hydraulic oil may be hot and under pressure Always wait for the machine to cool down before attempting to open the hydraulic oil system Failure to follow this pro...

Page 223: ...r and secure using the fasteners 9 Start the engine 10 Run the engine for 10 minutes to circulate hydraulic oil through the hydraulic system 11 Recheck the hydraulic oil level 12 Check for leaks Replace the Hydraulic System Breather Filter 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Clean the top of the hydraulic tank around the breather housing 2 3 Remove the wing nut 1...

Page 224: ...raulic tank vent button 3 to relieve pressure in the hydraulic tank 5 Remove the breather filter element cover 4 from the breather valve and discard 6 Install a new breather filter element 5 7 Install the breather filter element cover 8 Install the wing nut Fig 5 87 3 00004159 4 Fig 5 88 5 00004157 ...

Page 225: ...lot filter housing 1 behind the hydraulic oil filter 4 Place an appropriately sized container under the pilot filter housing to catch leaking hydraulic oil 5 Remove the pilot filter bowl 2 WARNING Allow the hydraulic system to cool before servicing Hot oil may cause burns or other serious injury The hydraulic tank may be under pressure and hydraulic oil may be present at the filler cap Relieve any...

Page 226: ...lean the inside of the pilot filter bowl with clean fuel 8 Install a new gasket and O ring 9 Install a new pilot filter element inside the pilot filter bowl 10 Install the pilot filter bowl 11 Check the oil level in the tank and add oil if needed See Add Hydraulic Oil on page 5 68 12 Start the machine and check for leaks Fig 5 90 3 0005270 ...

Page 227: ...ers 1 and the hydraulic return filter cover 2 5 Remove the spring 3 and withdraw the return filter 4 6 Check the bottom of the return filter housing and remove any debris 7 Insert a new return filter in the return filter housing 8 Replace the O ring 5 9 Position the spring 3 on top of the return filter 4 10 Install the hydraulic return filter cover and tighten the fasteners WARNING Allow the hydra...

Page 228: ...k for leaks Clean and Replace the Hydraulic Oil Suction Strainer 1 Park the machine on a flat level surface and position the work equipment as shown on the hydraulic tank decal 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Relieve hydraulic system pressure See Relieve Hydraulic System Pressure on page 5 67 4 Remove four fasteners 1 and remove the hydraulic suction strainer...

Page 229: ...rainer cover 8 Install the suction strainer with the rod and spring 9 Add hydraulic oil to the tank through the suction strainer opening until the hydraulic oil level displays full in the sight glass 6 on the hydraulic tank See Check the Hydraulic Oil Level on page 5 29 10 Install the suction strainer cover and fasteners 11 Start the engine 12 Run the engine for 10 minutes to circulate hydraulic o...

Page 230: ...l hose layer Change the Hydraulic Oil 1 Park the machine on a flat level surface and position the work equipment as shown on the hydraulic tank decal 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Relieve hydraulic system pressure See Relieve Hydraulic System Pressure on page 5 67 WARNING Never open a hydraulic component under pressure Escaping hydraulic oil is under high p...

Page 231: ... not secure at this time 6 Remove the bottom cover 3 to access the hydraulic tank drain plug 7 Clean the area around the hydraulic tank drain plug 4 8 Place an appropriately sized container under the drain plug See Capacities on page 5 14 9 Remove the hydraulic tank drain plug and allow the tank to drain 10 Replace the O ring on the hydraulic tank drain plug 11 Install the hydraulic tank drain plu...

Page 232: ... the return filter housing and remove any debris 15 Insert a new return filter in the return filter housing 16 Replace the O ring 8 17 Position the spring 9 on top of the return filter 7 18 Install the hydraulic return filter cover and tighten the fasteners 19 Remove the hydraulic suction strainer cover that was previously removed and placed over the suction strainer opening Fig 5 100 0004166 5 6 ...

Page 233: ...trainer with the rod and spring 25 Replace the hydraulic system breather filter See Replace the Hydraulic System Breather Filter on page 5 69 26 Add hydraulic oil to the tank through the suction strainer opening until the hydraulic oil level displays full in the sight glass 13 on the hydraulic tank 27 Install the suction strainer cover and fasteners 28 Start the engine 29 Run the engine for 10 min...

Page 234: ... 8 2 Open the right rear access door See Right Rear Access Door on page 4 9 3 Inspect the hydraulic pump for loose broken or missing pump mounting fasteners 1 NOTE Not all pump mounting fasteners 1 are shown here Be sure to inspect all pump mounting fastener locations 4 Tighten any loose fasteners to 36 lb ft 49 N m WARNING Allow the hydraulic system to cool before servicing Hot oil may cause burn...

Page 235: ... from the track assemblies 3 Check track shoes 5 for damage wear unevenness looseness raised sections binding or any other abnormality 4 Replace track shoes as necessary 5 Check the idler 2 track rollers 3 and top rollers 1 for wear and proper operation 6 Check the track final drives 4 for wear and proper operation Check the Track Shoe Fasteners 1 Prepare the machine for service See Maintenance Sa...

Page 236: ...ence making sure the hardware and track shoe are in close contact with the link mating surfaces Check the Idler 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Inspect the idler 1 If the idler is cracked or distorted contact a SANY dealer for replacement parts 0000225 4 2 1 3 Fig 5 108 Fig 5 109 1 0004728 ...

Page 237: ... on page 2 8 2 Inspect the top roller mounting fasteners 1 that secure the top rollers to the track frame for rust damage or looseness 3 Replace any damaged or defective fasteners and tighten any loose fasteners NOTE NOTE Use thread locking compound when tightening loose fasteners and installing new fasteners Tighten the fasteners to a torque of 399 lb ft 485 lb ft 540 N m 658 N m Check and Adjust...

Page 238: ... 6 Measure the gap at location 1 to the top of the track shoe 7 Lay a straightedge from the rear top roller to the final drive sprocket 8 Measure the gap at location 2 to the top of the track shoe 9 Add dimensions 1 and 2 NOTE The total should be 3 4 in 76 2 101 6 mm 10 Adjust the track tension as needed 0000226 Fig 5 112 1 0000227 Fig 5 113 2 ...

Page 239: ...ncrease Track Tension 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 To increase track tension add grease through the grease fitting 1 3 Slowly move the machine forward two machine lengths 4 Stop the machine and verify that the track tension now meets the requirement in Check and Adjust Track Tension on page 5 83 5 Adjust the track tension as needed 0000224 0000228 Fig 5 11...

Page 240: ...ce if the grease does not come out smoothly 6 Check track tension When it is correct turn the grease valve 2 clockwise until it is tight 7 Move the machine forward at low idle speed for a distance equivalent to the length of an unfolded track 8 Stop the machine 9 Check the track for proper tension Adjust track tension as needed WARNING The track tension grease fitting is under extreme pressure Gre...

Page 241: ...c System Pressure on page 5 67 3 Remove fasteners 2 and the final drive cover 1 4 Inspect the travel motor 3 to make sure all hoses are secured 5 Check for leaks 6 Make sure all fasteners 4 including the final drive motor mounting fasteners are present and tight 7 Replace any damaged or defective fasteners and tighten any loose fasteners NOTE Use anaerobic thread sealant when installing loose fast...

Page 242: ...and make sure that the oil level is within 0 4 in 10 mm of the bottom of the plug hole 6 Add oil through the oil level check plug hole as necessary until the level is within 0 4 in 10 mm of the bottom of the plug hole 7 Replace the O ring on the oil level check plug 8 Install the oil level check plug 9 Repeat steps 3 through 8 for the opposite final drive CAUTION Allow the final drive to cool befo...

Page 243: ...the final drive 6 Remove the drain plug 7 Allow the oil to drain completely 8 Replace the O ring on the drain plug and install the drain plug 9 Add oil through the check plug hole to a point 0 4 in 10 mm below the bottom of the plug hole 10 Replace the O ring on the check plug and install the check plug 11 Repeat steps 3 through 11 for the opposite final drive CAUTION Allow the final drive to cool...

Page 244: ...ce Safety on page 2 8 2 Grease the fittings 1 on the swing drive bearing until grease seeps out of the seal 2 3 Check the seal condition NOTE If damaged replace the seal immediately 4 Start the engine 5 Lift the arm off the ground 6 Rotate the upper structure 90 and shut down the engine 7 Repeat steps 2 through 6 until a full 360 rotation has been made Fig 5 120 0005214 2 1 ...

Page 245: ...achine for service See Maintenance Safety on page 2 8 2 Inspect the swing drive 1 for damage 3 Remove the dipstick 2 from the swing drive and note the oil level NOTE The oil level should be within the etched area 3 4 Install the dipstick NOTICE If oil leaks are found during the oil level inspection stop the inspection Locate and repair the cause of the oil leaks Failure to do so could result in da...

Page 246: ...nce Manual 0420 SANY 5 Remove the swing drive oil filler cap 4 to add oil as needed 6 Recheck the swing drive oil level 7 Install the swing drive oil filler cap NOTICE Do not overfill This could result in machine damage and improper machine operation Fig 5 123 4 ...

Page 247: ...for service See Maintenance Safety on page 2 8 2 Start the engine 3 Rotate the upper structure 90 in both directions five times to warm the oil If the weather temperature is below 0 F 18 C rotate the upper structure 90 in both directions 10 times 4 Shut down the engine 5 Locate the swing drive 1 CAUTION The engine and oil could be hot Be sure to use personal protective equipment PPE Failure to fol...

Page 248: ...Maintenance Manual 0420 SANY 6 Loosen the swing drive oil fill cap 2 7 Remove the bottom cover 3 for access to the swing drive drain hose 8 Place an appropriately sized container under the oil drain hose See Capacities on page 5 14 Fig 5 125 2 Fig 5 126 3 ...

Page 249: ...NTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT 9 Open the drain valve 4 and allow the oil to drain 10 Close the drain valve 11 Install the bottom cover 5 NOTICE Dispose of the drained oil in accordance with local environmental regulations Failure to do so could damage the environment Fig 5 127 4 Fig 5 128 5 ...

Page 250: ...ean oil 14 Remove the swing drive oil dipstick 7 and note the oil level NOTE The oil level should be within the etched area 8 Add oil as necessary 15 Install and tighten the swing drive oil filler cap NOTICE Dispose of the drained oil in accordance with local environmental regulations Failure to do so could damage the environment Fig 5 129 6 7 Fig 5 130 8 ...

Page 251: ...machine for service See Maintenance Safety on page 2 8 2 Inspect both rows of swing bearing mounting fasteners 1 for missing or damaged fasteners 3 Start the engine and turn the cab 90 to the right 4 Shut down the engine 5 Repeat steps 1 through 3 until inspection of all of the fasteners is completed NOTE Contact a SANY dealer if any fasteners are missing Tighten fasteners to a torque of 879 lb ft...

Page 252: ...move the inspection fill cover 2 3 Insert a ruler into the grease through the inspection filler hole 4 Check the grease level NOTE The minimum level is 0 75 in 19 mm 5 Check the grease color NOTE Milk white grease indicates that the grease has been contaminated and must be replaced 6 Add grease through the inspection filler hole as needed 7 Install the inspection fill cover 2 Fig 5 133 2 ...

Page 253: ...ple kit to send the sample for testing Collect an Engine Oil Sample 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Start the engine and operate the machine until all systems reach normal operating temperature 3 Shut down the engine 4 Open the engine compartment door See Engine Compartment Door on page 4 11 5 Clean the area around the engine oil dipstick 1 6 Remove the dipst...

Page 254: ... Follow the instructions included with the sample kit to send the sample for testing Collect a Final Drive Oil Sample 1 Start the engine and operate the machine until all systems reach normal operating temperature 2 Park the machine on a flat level surface placing the oil drain plug 1 on the final drive cover at the bottom and the oil level check plug 2 parallel with the ground 3 Prepare the machi...

Page 255: ... kit to send the sample for testing Collect a Swing Drive Oil Sample 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Start the engine and operate the machine until all systems reach normal operating temperatures 3 Shut down the engine 4 Remove the dipstick 1 from the swing drive 5 Insert the sample tube into the swing drive dipstick tube 6 Collect a sample of swing drive oil...

Page 256: ...the initial 50 service hours If the lubricated location produces abnormal noise additional lubrication is required besides regular maintenance More frequent lubrication is required when the machine is operated with heavy optional equipment e g a hydraulic breaker After operating in water grease the machine to expel any water from the lubrication points Fig 5 138 0003799 ...

Page 257: ...excess grease Boom Cylinder Base Ends 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom cylinder head end pin grease fittings 2 NOTE Left side boom cylinder is shown right side boom cylinder is similar Swing Bearing Fittings 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the swing bearing fittings 1 until the grease seeps out ...

Page 258: ...Grease the swing gear fitting 1 Boom Pins 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom pin grease fittings 1 Boom Cylinder Rod End 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom cylinder rod end pin grease fittings 2 Fig 5 141 1 0005217 Fig 5 142 0005216 1 Fig 5 143 0005216 1 ...

Page 259: ...NCE SPECIFICATIONS OPTIONAL EQUIPMENT Arm Cylinder Head End 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm cylinder head end pin grease fitting 1 Arm Cylinder Rod End 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm cylinder rod end grease fitting 1 Fig 5 144 0005216 1 Fig 5 145 0005353 1 ...

Page 260: ... Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm to boom pin grease fitting 1 Bucket Cylinder Head End 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the bucket cylinder head end grease fitting 1 Fig 5 146 0005353 1 Fig 5 147 0005353 1 ...

Page 261: ...PTIONAL EQUIPMENT Bucket Linkages 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the H link grease fittings 1 3 Grease the bucket linkage grease fitting 2 4 Grease the H link grease fitting 3 Bucket 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease both bucket pin grease fittings 1 Fig 5 148 0005252 3 2 1 Fig 5 149 0005252 1 ...

Page 262: ...propriate access or compartment doors See Doors Escape Hatch and Filler Caps on page 4 6 3 Turn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 20 4 Grease the two cab door hinges 1 until grease comes out of the hinge 5 Wipe off excess grease 6 Apply lubricating silicone to the windshield slide rails 2 on both sides of the cab door ceiling Fig 5 150 1 0005...

Page 263: ...oors and locks to make sure they close and lock properly 2 Repair or replace any damaged cab door access doors or locks Check the Decals All safety decals must be visible and complete See Machine Decals on page 2 3 for additional information Check the Sheet Metal Check all sheet metal covers and doors for damage loose connections or missing fasteners Repair or replace sheet metal as needed using S...

Page 264: ...d washer reservoir See Check the Windshield Washer Fluid and Windshield Wiper on page 5 30 3 Check the operation of the windshield washer nozzle 1 and wiper 2 to make sure there is no smearing across the windshield during operation Replace the wiper blade if smearing occurs 4 If necessary adjust the spray nozzle to make sure the fluid spray is properly directed 5 Lift the cover 3 and make sure the...

Page 265: ...s to the neutral position Keep the bottom of the bucket level on a wooden block 1 4 Remove the roll pins 2 and worn bucket teeth 3 WARNING Unexpected machine movement can be dangerous when replacing the bucket teeth Place the bucket on a stable work surface Shut down the engine and lock out the control levers Roll pins may eject with extreme force when removed Do not allow anyone to stand in front...

Page 266: ...SY265C LC SY265C LR Excavator OMM 5 112 Operation and Maintenance Manual 0420 SANY 5 Install new bucket teeth 4 and roll pins 5 in the reverse order of removal Fig 5 156 0002352 5 4 ...

Page 267: ...OPTIONAL EQUIPMENT Specifications Machine Dimensions 6 2 SY265C LC Machine Dimensions 6 3 SY265C LR Machine Dimensions 6 3 Operating Ranges 6 4 SY265C LC Operating Ranges and Digging Performance 6 5 SY265C LR Operating Ranges and Digging Performance 6 5 Technical Specifications 6 6 Lift Chart 6 7 SY265C LC Lift Chart 6 7 SY265C LR Lift Chart 6 8 SY265C LR Lift Chart Continued 6 9 ...

Page 268: ...SY265C LC SY265C LR Excavator OMM 6 2 Operation and Maintenance Manual 0420 SANY MACHINE DIMENSIONS 1 2 3 4 5 6 7 8 9 10 Fig 6 1 0004013 11 ...

Page 269: ...gauge 8 ft 6 in 2 59 m 9 Transport width 11 ft 1 in 3 38 m 10 Minimum ground clearance 1 ft 7 in 0 48 m 11 Cab height 10 ft 1 in 3 08 m Boom length 19 ft 4 in 5 89 m Arm length 9 ft 8 in 2 95 m Operating weight 59 525 lb 27 000 kg Item SY265C LR Description Dimensions 1 Transport length 46 ft 2 in 14 07 m 2 Tail swing radius 10 ft 3 in 3 12 m 3 Track length on ground 12 ft 7 in 3 84 m 4 Track leng...

Page 270: ...SY265C LC SY265C LR Excavator OMM 6 4 Operation and Maintenance Manual 0420 SANY OPERATING RANGES Fig 6 2 0004956 1 2 3 4 5 6 ...

Page 271: ... ft 6 in 3 81 m 4 Maximum digging reach 33 ft 7 in 10 24 m 5 Maximum vertical wall digging depth 18 ft 7 in 5 66 m 6 Maximum digging depth 22 ft 0 in 6 71 m Bucket Breakout Force ISO 42 039 lbf 187 0 kN Stick Arm Digging Force ISO 29 225 lbf 130 0 kN Item Description Dimensions 1 Maximum digging height 48 ft 7 in 14 81 m 2 Maximum dumping height 41 ft 1 in 12 52 m 3 Minimum swing radius 18 ft 8 in...

Page 272: ...Engine oil capacity 6 5 gal 24 7 L Ground pressure SY265C LC 5 7 psi 39 3 kPa SY265C LR 6 7 psi 46 2 kPa Boom length SY265C LC 19 ft 4 in 5 89 m SY265C LR 32 ft 2 in 9 80 m Arm length SY265C LC 9 ft 8 in 2 94 m SY265C LR 24 ft 7 in 7 5 m Grade capability maximum 35 Main hydraulic pump Axial piston with variable displacement Main hydraulic pump operating flow maximum 137 4 gpm 520 0 Lpm Main hydrau...

Page 273: ...761 6 242 12 870 5 838 12 527 5 682 12 489 5 665 11 045 5 010 10 ft 3 0 m 20 853 9 459 20 853 9 459 17 319 7 856 16 539 7 502 6 724 14 824 11 872 5 385 13 494 6 121 10 187 4 621 5 ft 1 5 m 25 822 11 713 23 885 10 834 19 555 8 870 15 692 7 118 7 037 15 514 11 444 5 191 13 115 5 949 9 764 4 429 0 0 ft 0 0 m 28 195 12 789 23 098 10 477 21 034 9 541 15 121 6 859 15 194 6 892 11 131 5 049 13 479 6 114 ...

Page 274: ...1980 16 519 7493 3109 1410 12 648 5737 2339 1061 10 ft 3 0 m 6927 3142 6927 3142 8554 3880 8554 3880 12 348 5601 3913 1775 17264 7831 2566 1164 13 331 6047 1861 844 15 ft 4 5 m 8885 4030 8885 4030 10 613 4814 8547 3877 14 240 6459 3836 1740 17540 7956 2332 1058 13 693 6211 15 931 7226 9 8 ft 6 0 m 10 957 4970 10 957 4970 12 901 5852 9169 4159 16671 7562 4008 1818 17 394 7890 2321 1053 13 733 6229 ...

Page 275: ...687 6797 3083 2665 1209 6197 2811 1883 854 5765 2615 1274 578 5459 2476 783 355 5 ft 1 5 m 8613 3907 2967 1346 7469 3388 2154 977 6680 3030 1526 692 6113 2773 1025 465 5701 2586 615 279 0 0 ft 0 0 m 9506 4312 2297 1042 8111 3679 1684 764 7147 3242 1193 541 6453 2927 791 359 5939 2694 459 208 5 ft 1 5 m 10 256 4652 1759 798 8671 3933 1294 587 7564 3431 911 413 6757 3065 591 268 6142 2786 324 147 10...

Page 276: ...SY265C LC SY265C LR Excavator OMM 6 10 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 277: ...onal Equipment Optional Equipment Selection 7 2 Read Equipment Instructions 7 2 Installation and Removal Precautions 7 2 Equipment Operation Precautions 7 3 Optional Equipment System Functions 7 4 Equipment Controls 7 4 Stop Valves 7 4 Return Flow Selector Valve 7 5 Monitor Tool Selection 7 5 Install Optional Equipment 7 6 Remove Optional Equipment 7 7 Optional Equipment Controls 7 8 Breaker Contr...

Page 278: ... specifications for maximum flow and pressure of optional equipment If the optional equipment manual is missing or damaged contact the manufacturer of the optional equipment to obtain a replacement INSTALLATION AND REMOVAL PRECAUTIONS Follow the instructions in this manual and in the optional equipment manual Remove and install equipment only on a firm level surface Use an appropriate lifting devi...

Page 279: ...y and working range may change Make sure the machine is well balanced Maintain a safe distance from all surrounding barriers during machine operation To prevent the machine from tipping over never swing lower or stop the machine suddenly To prevent impact that may cause the machine to tip over never raise or lower the boom suddenly Install front guard on the machine as necessary per the nature of ...

Page 280: ...center of the machine Stop Valves Stop valves stop or allow the flow of hydraulic oil In the ON position 1 the stop valve is rotated counterclockwise until it contacts the stop 3 The ON position is shown This allows hydraulic oil to flow to the equipment In the OFF position 2 the stop valve is rotated clockwise until it contacts the stop 3 This prevents hydraulic oil from flowing past the stop val...

Page 281: ... of two way flow equipment The return flow selector valve 1 has a one way 2 or two way 3 position for operating optional equipment It is on the side of the fuel tank NOTE Check the work tool operator manual for hydraulic flow rate information Monitor Tool Selection Use the Tool Select screen to specify the work tool attached to the machine and if needed adjust the hydraulic oil flow for the tool S...

Page 282: ...w Selector Valve on page 7 5 NOTE A variety of optional one way and two way flow equipment is available for use on this machine A hydraulic breaker is an example of one way flow equipment A bucket thumb or shear are examples of two way flow equipment 8 Check hydraulic oil level and add oil if necessary See Check the Hydraulic Oil Level on page 5 29 9 Select the correct operating mode from the moni...

Page 283: ... to the manufacturer s instructions 7 Adjust the return flow selector valve as necessary See Return Flow Selector Valve on page 7 5 8 Select the correct operating mode from the monitor See Tool Select Screen on page 3 49 9 Check the hydraulic oil level See Check the Hydraulic Oil Level on page 5 29 WARNING Do not release equipment unless it is on the ground or on a solid supportive surface Block o...

Page 284: ...stick is used to control hydraulic flow in the lines Breaker Control Press the upper part of the rocker switch 1 on the right joystick to send flow down the right side of the arm Press the lower part of the rocker switch 2 on the right joystick to send flow down the left side of the arm WARNING Do not operate the joystick control buttons when you are not operating the attachments Accidental operat...

Page 285: ...ECIFICATIONS OPTIONAL EQUIPMENT Shear Control Press the upper part of the control switch 1 on the right joystick to open the shear Press the lower part of the control switch 2 to close the shear Press the left button 3 on the left joystick to swing the shear to the left Press the right button 4 on the left joystick to swing the shear to the right Fig 7 7 0005259 1 2 Fig 7 8 0005230 3 4 ...

Page 286: ...Optional Equipment SY265C LC SY265C LR Excavator OMM 7 10 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 287: ...Page Intentionally Blank ...

Page 288: ...ce sanyamerica com SANY Part Number SSY005080427 318 Cooper Circle Peachtree City Georgia 30269 Sales E mail sales sanyamerica com E mail techpubs sanyamerica com Service Hotline 678 374 4122 sanyamerica com ...

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