Sanyo Denki SANUPS E11A102A, Instruction Manual

Page 1: ...Uninterruptible Power Supply SANUPS E11A102A Instruction Manual M0007084E ...

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Page 3: ...erfaces 11 6 Installation 12 6 1 Environment 12 6 2 Transporting 12 6 3 Installation Space 12 6 4 Preparation Before Installation 13 6 5 Attaching the Stand 14 6 6 Mounting a Rack Mount Type UPS 15 6 7 Inserting the Bushings 15 7 Wiring 16 7 1 UPS Wiring 16 7 2 External Interface Connections 17 8 Preparations Before Operation 18 9 Operating Procedures 19 9 1 UPS Startup Normal Operation 19 9 2 UPS...

Page 4: ...WILL probably cause severe bodily injury or death as a result incorrect operation Denotes hazards which COULD cause bodily injury and product or property damage as a result incorrect operation Additionally even those hazards denoted by CAUTION could lead to a serious accident so the instructions should be strictly followed The following labels indicate particularly important instructions which mus...

Page 5: ...ation resulting in a fire For maintenance the UPS requires at least 1 m 39 4in space at the front The space around the UPS and the rack must be ventilated Unless the specified ventilation airflow 5 m3 h is maintained gas produced by battery charging could result in rupture or explosion of the case Install the UPS on a stable surface capable of bearing the weight 16kg 35 27 lbs of the UPS in the co...

Page 6: ...struments used for life support b Control units for trains or elevators failure of which could cause bodily injury c Computer systems upon which social or public infrastructure depends d Devices which serve applications related to the above Contact your sales representative if you need to use the UPS in an application like the above Special equipment such as redundant devices or an emergency gener...

Page 7: ... authorized service center to have the UPS checked out or to replace defective parts Opening the cover carelessly can result in an electric shock or burn Replace the batteries periodically once every 4 5 years when operated at 25 C 77ﾟF Using batteries after their service life has expired may cause a fire Never use organic chemicals such as gasoline thinner benzene or detergent to clean batteries ...

Page 8: ... Observe the following procedures if electrolyte spills a Wear full eye protection and protective clothing b If sulfuric acid contacts the skin wash it off immediately with water c If sulfuric acid contacts the eyes flush thoroughly and immediately with water and seek medical attention d Spilled sulfuric acid should be washed down with a suitable acid neutralizing agent such as a solution of appro...

Page 9: ...and back of the rack to permit free airflow at the air intake and exhaust vents Also for maintenance purposes a space of at least 1 m about 40 inches will be needed at the front of the rack and a space of at least 50 cm about 20 inches will be needed at the back of the rack For details see 6 3 Installation Space 4 When the AC input power is single wire grounded always connect the ground phase to t...

Page 10: ...does not light even when the UPS is operated properly 3 Another condition occurs which you suspect is caused by a failure in the UPS 3 Checking the Contents of the Package After opening the package carton check to be sure that it contains all of the following items If any item is missing contact your supplier or Sanyo Denki representative 1 UPS 1 2 Accessories Instruction Manual this manual 1 Fuse...

Page 11: ...ty power source AC output to the load is sustained by the inverter converting DC power from the batteries When the utility power recovers inverter operation continues while the batteries are recharged The UPS is therefore able to supply completely uninterrupted AC power to connected loads without even momentary power loss UPS Block Diagram Control Circuit Fuse Bypass Fuse Bypass Circuit AC Input I...

Page 12: ...e Battery connector Battery connector Card interface CARD I F Connector for external signal transfer PC interface PC I F Connector for external PC WS signal transfer Exhaust vent Ventilation Option card slot OPTION CARD Option card slot Input switch MAIN SW Input power On and Off switch Bypass fuse BYPASS FUSE Fuse to protect bypass circuits Output terminals OUTPUT Normal power output terminals In...

Page 13: ...y Failure detected No failure INV ON STAND BY Inverter operation On Off operation LED11 INV ON STAND BY Inverter operation status Inverter operation Off Bypass operation BATT TEST Battery test LED12 BATT TEST Battery test Result Normal Result Error Status Testing CLEAR Stop buzzer clear result of battery test 1 Economy mode operation When power conditions are good UPS supplies this power to the lo...

Page 14: ...erface mode For more information see item PC Interface mode in 10 1 Setup Menu Item List 2 For more information refer to the User Guide in the CD ROM of the SANUPS SOFTWARE CARD I F Card interface Allows you to connect an optional Sanyo LAN interface card Interface mode 1 Workstation mode Note This connector is for use with Sanyo option cards only Note The CARD I F and PC I F connectors cannot be ...

Page 15: ...ate In a poorly ventilated rack when the UPS is rack mounted 6 2 Transporting Transport the UPS in its original packing carton removing it only when near the installation location 6 3 Installation Space During installation provide the following space around the UPS At least 20 cm about 8 inches at the front as air intake space for cooling At least 20 cm about 8 inches at the back as air exhaust sp...

Page 16: ... the battery connector of the battery pack side Connect the battery connector Verify that Forced Bypass is set to Inverter Attach the battery cover Attach the front panel Remove 1 screw and remove the battery cover by sliding in the direction of the arrow Remove by sliding in the direction of the arrow while firmly pressing the two locations indicated by The connector cannot be inserted in the wro...

Page 17: ...possibly causing bodily injury Be careful not to get your hands caught when installing the stand Proceed as follows to attach the supplied stands Prepare two supplied stands Place the UPS in the stand Always place with the left side of the UPS on the bottom and the control panel on the top If required secure the stand to the UPS with the screws This completes the stand attaching ...

Page 18: ...e enough ventilation space in front of and behind the UPS Do not place other objects on top of the UPS Doing so can damage the UPS The UPS is heavy weighing about 16 kg 35 27 lbs Installation at the very bottom of the rack is recommended Always use L type rails support rails when mounting the UPS in a rack Contact the manufacturer of your rack for more information about L type rails Attach the sup...

Page 19: ...tric shock fire or bodily injury The input power plug must be grounded Failure to ground it can result in electric shock 7 1 UPS Wiring Check that MAIN SW is in the OFF position Connect the INPUT power plug of the UPS to a utility power outlet The INPUT power plug is a 3 prong grounded type If the utility power outlet is a 2 prong type there is no ground terminal use a 3 prong ground adapter such ...

Page 20: ...ed power management software Install the power management software on the computer and connect the computer to the UPS with the supplied network cable For more information refer to the Install Guide or User Guide in the CD ROM of the power management software Before making the connection check that item PC Interface mode in 10 1 Setup Menu Item List is set as follows Interface mode Workstation mod...

Page 21: ...is no visible damage Check that the UPS is connected to a utility power source that meets the input specifications Check that the input switch MAIN SW is set to OFF Check that load devices are connected correctly Check that none of the connections is loose BATT EXT MAIN SW Check input power source Check load connections Switch is OFF ...

Page 22: ...ON indicator and the green ECONOMY indicator are both off the UPS is in Active Filter Mode This manual uses a frame to indicate switches Example INV ON STAND BY It also describes the color of the LED whenever it refers to an indicator on the control panel Examples Green INV ON STAND BY red ALARM Hold for 1 second Buzzer Musical trill LEDs Green INPUT Lit Green INV ON STAND BY Lit Green OUTPUT Lit ...

Page 23: ...batteries Hold for about 3 seconds BATT EXT MAIN SW Buzzer Musical trill LEDs Green INPUT Blinking Green INV ON STAND BY Off Green OUTPUT Off after 5 to 6 seconds Green INPUT Blinking Green INV ON STAND BY Lit Green OUTPUT Lit Press and hold it until the buzzer sounds Release it when the buzzer sounds Check that MAIN SW on the back panel is set to OFF LEDs are all off Switch is OFF ...

Page 24: ... also perform the test by setting MAIN SW to the OFF and ON positions Because the UPS continues inverter operation there is a small amount of voltage under 30V at the input plug Do not unplug the plug during operation Set the breaker on your utility power breaker panel to Off Set the breaker on your utility power breaker panel to On Buzzer 2 beeps 2 beeps repeated LEDs Green INPUT Blinking Green I...

Page 25: ... beeping 9 5 UPS Shutdown If Not to Be Used for More Than a Week Note If input power is shut off while the UPS is operating the batteries are discharged the same as during an extended power outage Be aware that when the input supply is restored the full capacity of the back up function will not be available until the batteries have had time to recharge BATT EXT MAIN SW Hold for 1 second Set MAIN S...

Page 26: ...er sound OFF Emit key click sounds only 1 second Turn inverter off when pressed for 1 second 3 seconds Turn inverter off when pressed for 3 seconds Set the response time for switch press to stop inverter power supply switch response time Special operation Turn inverter off on special operation Select this setting to keep the inverter from being turned off by an accidental operation See 9 4 UPS Shu...

Page 27: ...Press and quickly release within 3 seconds so that a setting value LED blinks Each press makes a different LED or set of LEDs blink Keep pressing until you have selected the value you want to set When you are finished making settings press and hold it for at least 3 seconds Note If you keep pressing for 3 more seconds 2 beeps will sound again and all settings will return to the factory defaults Ho...

Page 28: ...ns of overheating or corrosion This inspection is especially important if the equipment is installed in an environment subject to corrosive gases or high humidity 2 Dust or dirt adhering to parts inside the UPS may cause it to malfunction Remove any dust or dirt adhering to the intake and exhaust vents and fan The projected service life of the UPS is about 7 years If you intend to continue using t...

Page 29: ...particularly strong influence as indicated in the following table refer to the table to predict when batteries will need to be replaced according to average ambient temperature Using batteries after their service life has expired can cause leakage and in the worst case damage may result so we recommend exchanging batteries early as a preventative and protective step Average Ambient Operating Tempe...

Page 30: ...After the battery test has finished and the green BATT TEST indicator lights or starts blinking press The green BATT TEST indicator goes off and returns to its normal indication To stop the battery test while it is underway press The UPS returns to normal operation The battery test stops if any of the following occur while it is underway Input power error voltage or frequency Mechanical failure Sw...

Page 31: ...ttery connector Pull the battery pack out Insert the new battery pack so that the connector faces forward Connect the battery connector CAUTION The battery connector cannot be inserted in the wrong orientation If it does not go in do not try to force it Doing so can damage the connector and result in electric shock Be careful not to get your hands caught when securing the cover Remove by sliding i...

Page 32: ...ery disposal Batteries are industrial waste containing lead a toxic material To dispose of used batteries contact an authorized industrial waste handling company or repack them in their original cartons and send them to your supplier This completes the battery exchange First catch the claws on the right side then push the left side in Slide the cover in and secure with the screw on the right side ...

Page 33: ... the UPS by pushing it in with a minus screwdriver and turning it in the counterclockwise direction Insert the new fuse and return it to the original location by turning it in the clockwise direction Set MAIN SW to ON and then start the UPS by pressing and holding it for 1 second For details about UPS startup see 9 1 UPS Startup Normal Operation UPS back panel Note If you exchange the bypass fuse ...

Page 34: ...rocedure However bypass power supply continues if bypass operation was started by changing over with the forced bypass switch overload or failure Check the setting of item Inverter stop operation in 10 1 Setup Menu Item List It may be set to Bypass The factory default setting is OFF Check the setting of item switch response time in 10 1 Setup Menu Item List It may be set to 3 seconds or Special op...

Page 35: ... bypass power supply Cannot perform battery test A battery test cannot be performed when Inverter is stopped Bypass power supply is active Input voltage or input frequency is out of range Shutdown under remote control is in progress Equipment is defective When the LODE LEVEL indicators are all off load factor is less than 20 in the economy mode operation or the active filter mode operation Serial ...

Page 36: ...o end You can stop the battery check by pushing and holding it for 1 second Continuous beeps The battery voltage is low Input the correct voltage or frequency Set the input switch MAIN SW to ON 1 second 2 seconds The load devices connected to the output exceed the rated capacity Connected fewer load devices to the output 2 seconds 7 beeps 7 beeps The battery check result was an error The battery m...

Page 37: ...nce Bypass Unit Normally do not change the setting of the Forced Bypass switch Leave it set to the Inverter side If you do set the Forced Bypass switch to the Bypass side to perform maintenance or for some other reason remember to set it back to the Inverter side when resuming normal operation After setting it back to the Inverter side press on the control panel and hold it for at least 1 second T...

Page 38: ...pt continually charged and ready in case a problem outage or voltage drop occurs in the utility supply Power supply route in Active Filter mode Indications by LEDs b Double Conversion mode The UPS switches to Double Conversion mode when the input power voltage is outside a certain range In Double Conversion mode the UPS converts AC power from the utility power source into DC power through the rect...

Page 39: ...tically returning to the normal operating state described in 15 1 1 4 When Battery Voltage Declines When low voltage or an outage in the utility power source continues causing the battery voltage to decline to about 22V 1 85V cell the red BATT LOW indicator in the above figure lights to indicate low battery voltage Note When item Low battery voltage signal timing in 10 1 Setup Menu Item List is se...

Page 40: ...power supply without interruption when the overload is resolved Power supply route on failure of utility power Indications by LEDs 2 Inverter Fault Protection If a fault occurs in the inverter the output selector switch activates automatically and switches from inverter power to bypass power without interruption The red ALARM indicator lights and the alarm buzzer sounds The power supply route is t...

Page 41: ... 2 Battery operation Input over voltage prolonged Blink 3 Battery operation 3 Power outage Blink 2 Battery operation Power outage prolonged Blink 3 Battery operation 3 Input error frequency Blink 2 Battery operation Input error prolonged Blink 3 Stop rectifier and charger Continue inverter supply Battery operation 3 Battery failure Blink Blink 1 Stop inverter Bypass supply 1 Press on the front pan...

Page 42: ... 7 lag to 1 0 Overcurrent protection Auto switch to bypass circuit at 105 or more With auto return function Inverter 105 200ms 200 30 seconds AC Output Overload capability Bypass 800 2 cycles Type Small sealed lead battery Rated capacity 10 A h equivalent 20 hour ratio Number 2 12V per battery 2 in direct series Batteries Backup time 5 minutes 700W 10 minutes 500W At 25 C 77 F ambient temperature ...

Page 43: ...ral disasters including pollution salt disaster gas disaster chloride gas non standard voltage or incorrect power sources other than those specified 8 This warranty does not apply to defects or damages arising from mishandling such as during transportation relocation or dropping of the UPS by the customer after purchase 9 Sanyo Denki reserves the right to determine whether damage to a load device ...

Page 44: ... Charge is displayed properly 3 Connect the battery connector correctly If the UPS is operated without the batteries Charge is not displayed properly Moreover even if the battery connector is reconnected and operates the UPS the proper charge rate is not displayed immediately After normal operation of the UPS for 12 hours or more Charge is displayed properly 4 Display of Charge is only an approxim...

Page 45: ...ing up menu might be different from description in the E11A Instruction Manual Refer to 10 2 Setup Menu Operations in the Instruction Manual of E11A to confirm the Menu Item These might be blinking as follows Restart time battery charge rate setting Low battery voltage signal timing setting When using SANUPS SOFTWARE STANDALONE menu item setting of SANUPS SOFTWARE STANDALONE has priority over UPS ...

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