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UN Test Data         (Model:3LUNA-1-T0636)

1.Test Item:

 Thermal Test (T2)

P.4/10

2.Test Purpose:

 This test assesses cell and battery seal integrity and internal electrical connections. The test

    is conducted using rapid and extreme temperature changes.

3.Test Procedure:

   Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2

, followed

   by storage for at least six hours at

 

a test  temperature equal to -40±2

.The maximum time internal between

   test temperature extremes is 30 minutes.This procedure is to be repeated 10 times, after which all test cells

   and batteries are to be stored for 24 hours at ambient temperature (20 ±5

). For large cells and batteries the

  duration of exposure to the test temperature extremes should be at least 12 hours.

  SANYO Internal Procedure:

  As above.

4.Test Requirements:

   No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage 

   retention is not  less than 90%.

   The requirement relating to voltage is not applicable to test batteries at fully discharged states.

5.Test Date: 

         2010/1/26- 2010/2/2

6.Test Data

Before test After test

Before test After test

1

162.00

161.95

0.031

12.82

12.62

98.4

0

PASS

2

161.93

161.92

0.006

12.81

12.61

98.4

0

PASS

3

161.81

161.77

0.025

12.81

12.60

98.4

0

PASS

4

162.32

162.25

0.043

12.83

12.62

98.4

0

PASS

5

161.97

161.95

0.012

0

PASS

6

161.98

161.96

0.012

0

PASS

7

161.96

161.94

0.012

      

      

0

PASS

8

161.92

161.89

0.019

0

PASS

9

162.04

161.96

0.049

12.82

12.64

98.6

0

PASS

10

161.84

161.76

0.049

12.84

12.66

98.6

0

PASS

11

162.04

161.95

0.056

12.82

12.65

98.7

0

PASS

12

161.90

161.83

0.043

12.81

12.63

98.6

0

PASS

13

162.04

161.96

0.049

0

PASS

14

162.10

162.03

0.043

0

PASS

15

161.77

161.69

0.049

0

PASS

16

161.99

161.91

0.049

0

PASS

Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
       0-No leakage, no venting, no disassembly, no rupture & no fire

Other

event

Result Judgement

 At first
cycle,in

fully

charged

states

PASS

At first

cycle,in

fully

discharged

states

After 50

cycles

ending in

fully

charged

states

After 50

cycles

ending in

fully

discharged

states

Battery No.

Mass(g)

Mass loss

(%)

(=<0.1%)

Voltage(V)

Voltage

Retention(

%)(=>90%)

Summary of Contents for 3LUNA-1-T0636

Page 1: ...it Overcharged The sample has passed the items of UN38 3 Date March 30 2010 Sanyo Test Report Lithium Ion Battery 3LUNA 1 T0636 SANYO Energy Suzhou CO LTD SANYO Energy Suzhou CO LTD United Nations Recomenndations on the TRANSPORT OF DANGEROUS GOODS Remark Consignor Address Sanyo Energy Suzou Co Ltd Check Certification by Similar Model 3LUNA 1 T0636 Ratio of 3LUNA 1 T0636 3LUNA 1 T0636 100 100 Elec...

Page 2: ...nt which is given influence The element which is given influence T1 Altitude Simulation Decompression load Crimped part Gasket Cell Gas Release Vent Cell Case Cell Pack Plastic Case Holding Member Insulator Insulation Tape Both Sides Tape Coating materials Date March 30 2010 B Checklist for Judging New Type Battery or not Confirmation of presence of change in The element which is given influence C...

Page 3: ...ies First cycle 50 charged First cycle fully charged 4 batteries For cell only After 50 cycles fully discharged After 50 cycles fully charged 4 batteries 5 cells for cylindrical cell 10 cells for prismatic cell 10 cells for prismatic cell 5 cells for cylindrical cell 5 cells for coin cell 5 cells for coin cell Lithium equivalent content Manual of Tests and Criteria ST SG AC 10 11 Rev 4 PartIII sub...

Page 4: ...long side 4 flat on the short side 5 on a corner We declare the above The test result mentioned above was checked according to UN test Model Regulations ST SG AC 10 1 Rev 15 Special Provision188 Lithium equivalent content 1 98 g AL10A31 Mar 30 2010 Nominal voltage Watt hour rating Lithium ion battery Specification Customer Model E1004342 Sanyo Product Code Sanyo Model F12431008 3LUNA 1 T0636 Certi...

Page 5: ...37 12 83 12 81 99 8 0 PASS 3 161 84 161 81 0 019 12 82 12 81 99 9 0 PASS 4 162 31 162 32 0 006 12 85 12 83 99 8 0 PASS 5 162 01 161 97 0 025 0 PASS 6 162 01 161 98 0 019 PASS 7 161 99 161 96 0 019 0 PASS 8 161 93 161 92 0 006 0 PASS 9 162 03 162 04 0 006 12 83 12 82 99 9 0 PASS 10 161 81 161 84 0 019 12 85 12 84 99 9 0 PASS 11 161 99 162 04 0 031 12 83 12 82 99 9 0 PASS 12 161 87 161 90 0 019 12 8...

Page 6: ...relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 1 26 2010 2 2 6 Test Data Before test After test Before test After test 1 162 00 161 95 0 031 12 82 12 62 98 4 0 PASS 2 161 93 161 92 0 006 12 81 12 61 98 4 0 PASS 3 161 81 161 77 0 025 12 81 12 60 98 4 0 PASS 4 162 32 162 25 0 043 12 83 12 62 98 4 0 PASS 5 161 97 161 95 0 012 0 PASS 6 161 98 161 96...

Page 7: ...an 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 2 2 6 Test Data Before test After test Before test After test 1 161 95 161 96 0 006 12 62 12 62 100 0 0 PASS 2 161 92 161 95 0 019 12 61 12 60 99 9 0 PASS 3 161 77 161 78 ...

Page 8: ... less than 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 2 3 6 Test Data Before test After test Before test After test 1 161 96 161 95 0 006 12 62 12 62 100 0 0 PASS 2 161 95 161 93 0 012 12 60 12 60 100 0 0 PASS 3 161 7...

Page 9: ...r the test to be concluded SANYO Internal Procedure As above 4 Test Requirements External temperature of test batteries does not exceed 170 and there is no disassembly no rupture and no fire within six hours of this test 5 Test Date 2010 2 3 2010 2 3 6 Test Data 1 0 PASS 2 0 PASS 3 0 PASS 4 0 PASS 5 0 PASS 6 0 PASS 7 0 PASS 8 0 PASS 9 0 PASS 10 0 PASS 11 0 PASS 12 0 PASS 13 0 PASS 14 0 PASS 15 0 P...

Page 10: ...sides will be subjected to the impact Each sample is to be subjected to only a single impact Separate samples are to be used for each impact A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15 8mm diameter curved surface lying across its center SANYO Internal Procedure As above 4 Test Requirements External temperature of test batterie...

Page 11: ...e of the battery or 22V b when the manufacturer s recommended charge voltage is more than 18V the minimum voltage of the test shall be 1 2 times the maximum charge voltage Tests are to be conducted at ambient temperature The duration of the test shall be 24 hours SANYO Internal Procedure Min Charge Voltage Charge Current 4 Test Requirements There is no disassembly and no fire within seven days of ...

Page 12: ...op of five orientations with one sample if the packing does not have the big damage Drop orientation As above 4 Test Requirements A Package passes the test if it meets the following criteria Each package is capable of withstanding a 1 2 meter drop test in any orientation without damage to cells cell contact and without release of contents 5 Test Date 2010 2 4 6 Test Data PASS Drop height 1 2m Insi...

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