Sanyo CP21SA1, Service Manual

Page 1: ...rvice Ref No CP21SA1 65 is electrically the same as Service Ref No CP21SA1 55 The difference between Service Ref No CP21SA1 55 and CP21SA1 65 are as follows 1 Destination CP21SA1 55 Australia CP21SA1 65 New Zealand Specifications Power Source AC220 240V 50Hz 60Hz Colour System PAL AV input PAL NTSC4 43 NTSC PAL 60Hz Television System B G Channel Coverage Australia VHF 0 11 5A UHF 28 69 CATV S1 S41...

Page 2: ...ON PRECAUTION The primary source of X RADIATION in television receiver is the picture tube The picture tube is specially con structed to limit X RADIATION emissions For continued X RADIATION protection the replacement tube must be the same type as the original including suffix letter Excessive high voltage may produce potentially hazardous X RADIATION To avoid such hazards the high voltage must be...

Page 3: ... R OUT G OUT B OUT H OUT V OUT 19 20 21 27 23 IC201 IF VIDEO CHROMA MUTE AUDIO IN AUDIO OUT IC001 AUDIO AMP MONO IC281 SECAM 6 7 Low B 5V 2 TELETEXT UNIT TEXT R TEXT G TEXT B TEXT BLK 180V VIDEO IN 14 SECAM KILLER 1 5 IC501 VERT DEF SWITCH VR631 130V Reg Reg 24V 15V 9V 5VRC Reg Reg 24V Protect T431 H DRIVE TRANS Q432 H OUT 25V 130V B G R 9V H V L902 DY AFC ABL T471 FBT Q901 CRT Heater HV 180V Heat...

Page 4: ... High OSD BLUE OUT Active High DEFLECTION CIRCUIT HORIZ SYNC IN ACTIVE LOW VERT SYNC IN ACTIVE LOW POWER PROTECT IN POWER ERROR LOW POWER CIRCUIT etc SCL SDA IC802 MEMORY OSC X801 32 768KHz CPU OSC OUT CPU OSC IN LED ON TIMER LED OUT ON TIMER ON Low RC SIGNAL IN ACTIVE HIGH RC PRE AMP 9 29 SOUND MUTE OUT IC001 AUDIO AMP VIF M OUTPUT HIGH NTSC LOW OTHER A101 F S TUNER AFT SIGNAL INPUT 10 RESET INPU...

Page 5: ...CLMP V C VCC 5V 46 47 48 49 50 A2C PLL 51 52 53 54 Audio Output FM Output Selected Audio Output PIF AGC RF AGC Output PIF Input1 PIF Input 2 IF Ground IF Vcc FM Filter AFT Output Bus Data Bus Clock ABL Red Input Green Input Blue Input Fast Blanking Input RGB Vcc Red Output Green Output Blue Output fsc output or C Sync output Vertical Output Ramp ALC Filter Horizontal BUS Vcc Horizontal Output Hori...

Page 6: ... 3bit Amp 54 10p SIF In Sound BPF VCO Coil VCO COIL1 VCO COIL2 48 49 VIF VCO Chroma Counter B N INV IF Ident OSC C D Amp SIF Sys 2bit pre scaller SIF VCO 500K BPF SIF APC Filter 1K 0 01u 1000p 53 LIM AMP FM Det FM Level 5bit Chroma C D APC Det 500K Det To BUS Chroma VCO VIF Counter Reset Pulse VCO Ident VIF Sys 2bit Phase Detector A MUTE 1bit VOLUME D A VOLUME Filter A SW 1bit Input Select VOLUME ...

Page 7: ...oes to the stand by mode When an abnormality occurs during TV reception it causes pin 27 of the CPU to go continually Low less than 0 75V for about one second The CPU detects that this has occurred and outputs the signal from pin 31 to switch off the power supply lines Releasing the protective circuit and restoring power supply To release the protective circuit and restore power supply turn the po...

Page 8: ...MME UP on the TV set while the above On Screen Display is still on the screen The following picture appears on the screen This completes the initialization of memory IC Following shows the initialized contents of memory data by this procedure Plug Play No executed Inhibit Data Cancelled Ch Skip Data Cancelled Sound Volume Data 10 63 steps Volume Lock OFF Tuning Lock OFF Music Mode OFF AV Start OFF...

Page 9: ...shows the initial values which have been stored in the CPU ROM and items for the service adjustments Service mode adjustments table in CPU ROM DATA INITIAL No ITEM RANGE SETUP SCRIPTION DATA 43 PORS 0 3 2 Pre shoot Over shoot Adj in AV mode 44 RFCO 0 3 0 RF Coring Gain Adj 45 PORWN 0 1 0 Switching of RF Pre shoot and Over shoot 46 PORSN 0 3 0 RF Pre shoot Over shoot Adj 47 TINT 16 15 0 RF Tint Adj...

Page 10: ...ection 313 R13 0 255 141 ROM Correction 314 R14 0 255 238 ROM Correction 315 R15 0 255 141 ROM Correction 316 R16 0 255 237 ROM Correction 317 R17 0 255 141 ROM Correction 318 R18 0 255 236 ROM Correction 319 R19 0 255 141 ROM Correction 320 R20 0 255 235 ROM Correction 321 R21 0 255 141 ROM Correction 322 R22 0 255 33 ROM Correction 323 R23 0 255 155 ROM Correction 324 R24 0 255 6 ROM Correction ...

Page 11: ...rrection adjustment Read Status Item No Item Data value Display for RF AGC RF AGC adjustment Read Status Item No Item Data value Data value for Red Display for DRV White balance adjustment Read Status Item No Item Data value for Blue To return to normal TV mode press the MENU button on the TV set or the remote control handset 2 Select item by pressing the TIMER Item No UP or SOUND MUTE Item No DOW...

Page 12: ...mum 3 Select V SIZ in the service mode 4 Change value to be optimum vertical size 5 Exit from service mode Item 04 V SIZ VERTICAL SIZE Horizontal centre Vertical size c Upper Center Bottom d e a b Upper Center Bottom 1 Receive a crosshatch pattern 2 Set the lever of SW501 Vertical Center SW as the position of a center 3 Select a picture mode of NATURAL by pressing the PICTURE MODE button 4 Select ...

Page 13: ...ontrol button alloca tions in this mode 7 Select Item 21 DRV mode to enter the white balance adjusting mode 8 Press the 3 Red Drive 4 Red Drive Blue Drive or RECALL Blue Drive button alternately to produce normal black and white picture 9 Exit from the service mode 10 Check for proper grey scale tracking at all brightness levels NOTE If the grey scale adjustment is made after picture tube replacem...

Page 14: ... H OUT E E E E E 16 10 7 1 1 7 10 16 3 4 2 1 KG AC250V 4A F601 IC501 R662 H1 R662 H2 R662 C644 IC501 R518 R519 C520 C518 R512 D512 J R525 D683 R687 R686 Q683 R663 C662 Q661A D634 C634 J401 D682 C517 J513 R243 R510 R511 J504 J502 J506 R872 J0 J808 R642 J687 J2 J688 R664 H2 R664 H1 JW3 JP502 J503 JP683 JP633 JP661 JP646 JP645 R646 JP442 D507 J507 D432 C482 J505 KDY 6 KDY 5 KDY 4 KDY 3 KDY 1 T471A T4...

Page 15: ...tting When Music Mode is ON Programme position from 91 to 99 and 0 are set Music Mode Only sound is provided and any picture is not on the screen under Music Mode Set AV START to ON and every time the TV set is switched on AV position will be the initial programme position 4 AV Start setting TUNING LOCKED How to set the special function Note When making the VOLUME LOCK setting set the desired maxi...

Page 16: ...olours to check this use bias controls Readjust the yoke position if necessary until all screens are pure 7 Adjust each Bias control and screen control to obtain white raster Refer to Gray Scale Adjustment If part of the picture screen is coloured adjust the Deflection Yoke position forward or backward slightly 8 Tighten the mounting screw of the Deflection Yoke Adjust Convergence next CENTRE CONV...

Page 17: ... BUTTON UNITED C5TA 4 610 306 8794 CABINET FRONT C5TW 5 645 039 1866 BADGE SANYO 6 610 305 4872 CABINET BACK C5TW 7 610 313 0262 LABEL RATING PAL SMALL 8 610 256 7670 HOLDER AC CORD SGP D4VA 9 645 054 3579 ASSY REMOCON JXMYA 10 610 300 5102 RC BATTERY LID JXMYA 610 311 7393 INSTRUCTION MANUAL C4EV A Key No Part No Description Key No Part No Description 1 2 3 4 5 6 7 8 0 7 1 4 8 5 2 3 6 9 P P JXMYA...

Page 18: ... considered when a component replacement is made in any area of a receiver Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark Note Parts order must contain Servi...

Page 19: ... 9903 TR 2SD1913 R RA 405 060 0005 TR 2SD1913 S RA Q681 405 011 8401 TR 2SC1740S Q 405 011 8500 TR 2SC1740S R 405 011 8609 TR 2SC1740S S 405 012 2002 TR 2SC1815 GR 405 012 2101 TR 2SC1815 O 405 012 2309 TR 2SC1815 Y 405 020 7501 TR 2SC945A PA 405 020 7709 TR 2SC945A QA 405 020 7907 TR 2SC945A RA Q683 405 089 0000 TR 2SA1707 S 405 089 0109 TR 2SA1707 T 405 009 6907 TR 2SB985 S 405 009 7003 TR 2SB98...

Page 20: ... 50V C201 404 084 9803 NP ELECT 1U M 50V 403 086 2300 NP ELECT 1U M 50V C202 403 058 2604 POLYESTER 0 015U J 50V 403 179 3207 POLYESTER 0 015U J 50V C203 403 215 2201 CERAMIC 0 01U K 50V C204 404 084 8905 ELECT 10U M 50V 403 049 4204 ELECT 10U M 50V C205 404 084 8905 ELECT 10U M 50V 403 049 4204 ELECT 10U M 50V C208 403 367 0407 CERAMIC 0 1U K 50V C209 404 084 8707 ELECT 0 47U M 50V 403 048 6308 E...

Page 21: ...9001 ELECT 2 2U M 50V 403 049 9803 ELECT 2 2U M 50V C894 403 281 5007 CERAMIC 0 033U K 25V RESISTOR R003 401 113 5607 MT GLAZE 750 JA 1 16W R004 401 105 0702 MT GLAZE 100K JA 1 16W R005 401 025 1308 CARBON 150 JA 1 6W R006 401 024 5604 CARBON 1 JA 1 6W R010 401 105 3307 MT GLAZE 2 7K JA 1 16W R011 401 105 2904 MT GLAZE 22K JA 1 16W R1001 401 027 6608 CARBON 75 JA 1 6W R1002 401 024 7004 CARBON 1K ...

Page 22: ... 060 7402 OXIDE MT 270 JA 1W R662 401 066 3002 OXIDE MT 2 2 JA 2W R663 401 013 6407 CARBON 12K JA 1 4W R681 401 024 7004 CARBON 1K JA 1 6W R682 401 025 8208 CARBON 22K JA 1 6W R683 401 105 6100 MT GLAZE 560K JA 1 16W R684 401 105 0603 MT GLAZE 10K JA 1 16W R685 401 105 2904 MT GLAZE 22K JA 1 16W R686 401 012 7009 CARBON 10K JA 1 4W R687 401 019 1901 CARBON 3 9K JA 1 4W R688 401 025 8208 CARBON 22K...

Page 23: ... 047 8605 ZENER DIODE MTZJ6 8A D485 407 007 7405 DIODE EU1 D512 407 005 8602 DIODE ERA15 02 V1 D603 407 006 6300 DIODE ERC05 10BV1 D604 407 006 6300 DIODE ERC05 10BV1 D605 407 006 6300 DIODE ERC05 10BV1 D606 407 006 6300 DIODE ERC05 10BV1 D610 407 230 3908 PHOTO COUPLE PC123Y52 407 231 7707 PC TLP421F D4 BL D611 407 012 4406 DIODE 1SS133 D613 407 063 9702 ZENER DIODE MTZJ9 1C 407 057 9800 ZENER DI...

Page 24: ...49 SWITCH LEVER SW601 645 059 0061 SWITCH POWER 1P 1TX1 X161 421 009 4606 SAW F TSF5419P X211 645 024 8818 OSC CRYSTAL 4 433619MHZ 652 001 0154 OSC CRYSTAL 4 433619MHZ X801 645 004 1938 OSC CRYSTAL 32 768KHZ 645 004 1945 OSC CRYSTAL 32 768KHZ Ref No Part No Description Ref No Part No Description SANYO Electric Co Ltd A14800 Jan 04 30 BB Printed in Japan ...

Page 25: ...20 16EM220 LBWA AE 1K AA EM1 EM1LBWA 1 16GJ 22KC 160EM 220XJ 1000KK470 CRD NH RD6 8EB1 MTZJ6 8A DZXLBZA6 8A 1 16GJ 560KC 22K RU3M ZZ0122 B4Z21B0150N Z21B0340N 1SJ27K DJ12K 1 16GJ 10KC X 2400030 AH AJ 2400030 2400030 25EM470 25EM470LBWA 16EM22 16EM22LBWAJ 10K 22K 3 9K 1 16GJ 10KC X 1 16GZ 0C 1 16GZ0C J10AM050N X 1 16GJ 1KC 8 2K 8 2K 8 2K 100 100 1 16GJ 47KC X 1 16GJ 1KC 1 16GJ 10KC X 1 16 GJ220C AH...

Page 26: ...W601 H2 SW601 H1 SW601 J606 C610 J1902 C835 VID AUD AUD VID AUD C1004 R1007 C1003 C1001 C1002 J1002 R1003 R1002 D448 C449 JP204 D1910 L441 L441A L441 H3 C435 C435B R441 R435 C437 C435A C435 H3 C435 H2 C435 H1 C441B C441A C441 D441 C435 H4 C441 H1 C441 H2 C441 H3 C441 H4 R435A H1 R435A H2 J435 Q661 E B C601 D605 C605 VA601 R602 D603 R602 H2 D606 C606 J603 R602 H1 R602 H3 R602 H4 C603 D604 C604 J030...