Sanyo CVW-EXA124, Installation & Service Manual

Page 1: ...W EXA284 CVW EXA224 H 84 7 8 L 96 3 8 H 84 7 8 L 144 5 8 MULTI DECK FRESH PRODUCE CASES INSTALLATION SERVICE MANUAL REMOTE TYPE DISPLAY CASE 2010 CVW EXA184 CVW EXA124 H 80 7 8 L 96 3 8 H 80 7 8 L 144 5 8 ...

Page 2: ...nt and or product damage B Yellow Safety Mark Safety Mark B Caution and care should be exercised when conducting this operation to ensure personal and equipment safety and to prevent product damage Failure to exercise caution may result in personal injury and or equipment and or product damage Hand Protection Required Activities to be undertaken require finger and palm protection equipment to prev...

Page 3: ...NING CASES 10 3 6 CASE LEVELING 10 3 7 JOINING INSTRUCTIONS 11 3 7 1 Applying Gasket for connecting cases or installing side panels 11 3 7 2 Connecting Cases 12 3 8 INSTALLING PATCH ENDS 13 3 9 INSTALLING KICKPLATE 14 3 10 INSTALLING HANDRAIL AND BUMPER 15 4 REFRIGERATION PLUMBING ELECTRICAL PROCEDURES 16 4 1 PIPING PLUMBING REFRIGERATION 16 4 2 ELECTRICAL DATA 17 4 3 ELECTRICAL GUIDELINES PRECAUT...

Page 4: ...NING 21 6 2 MIRRORS FLUORESCENT LAMPS DRAIN TRAP MONTHLY CLEANING 21 6 3 HONEYCOMB ASSEMBLIES AT LEAST EVERY 3 MONTHS 22 7 SERVICE 23 7 1 REPLACING FAN MOTORS AND BLADES 23 7 2 REPLACING ELECTRONIC BALLASTS 26 7 3 REPLACING FLUORESCENT LAMPS 27 7 4 EXPANSION VALVE 28 ...

Page 5: ... x 3 SPFBE141 x 3 SPFBE91T x 2 Fan Motor High Efficiency SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 SSC2B12BVHBV1 x 2 Fan Blade Pitch Inside 128 2 Outside 128 x 1 Inside 128 x 3 Outside 117 x 2 Illumination FO32 XP T8 Output 32W FO32 XP T8 Output 32W Pipe Diameter Liquid 3 8 Suction 3 4 Liquid 3 8 Suction 3 4 Measurements Outer Dimensions 84 7 8 H 42 1 2 W 96 3 8 L 84 7 8 H 42 1 2 W 144 5 8 L Open Space ...

Page 6: ...PFBE141 x 3 SPFBE91T x 2 Fan Motor High Efficiency SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 SSC2B12BVHBV1 x 2 Fan Blade Pitch Inside 128 2 Outside 128 x 1 Inside 128 x 3 Outside 117 x 2 Illumination FO32 XP T8 Output 32W FO32 XP T8 Output 32W Pipe Diameter Liquid 3 8 Suction 3 4 Liquid 3 8 Suction 3 4 Measurements Outer Dimensions 80 7 8 H 42 1 2 W 96 3 8 L 80 7 8 H 42 1 2 W 144 5 8 L Open Space 60 60 ...

Page 7: ...2 Dimensions 2 1 External Dimensions 2 2 Footprint Waste Outlet Electrical Connection Refrigeration Outlet Dimensions given in inches and millimeters mm in parentheses CVW EXA284 CVW EXA224 ...

Page 8: ...2 3 External Dimensions 2 4 Footprint Dimensions given in inches and millimeters mm in parentheses CVW EXA184 CVW EXA124 Waste Outlet Electrical Connection Refrigeration Outlet ...

Page 9: ...he safe arrival of our merchandisers APPARENT DAMAGE Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier s agent Failure to do so may lead to rejection of the claim by the carrier CONCEALED DAMAGE If damage that is not apparent during unloading is found after unpacking retain all packing materials and submit...

Page 10: ...f each base leg on each SANYO Case 3 6 Case Leveling SANYO Cases must be installed level in order to ensure proper performance and drainage 1 For each lineup of SANYO cases to be joined use a level preferably a laser level to find the highest point on the front and rear chalk lines marked in step 3 above during Case Alignment 2 Determine which of the two points marked on the line is higher This is...

Page 11: ...n all surfaces where the gasket will be placed to remove anything that might affect adhesion Place gasket along the areas shown in bold in the drawing at bottom When connecting two cases apply gasket to one case only CAUTION Perimeter gasket is required by NSF Do not stretch or twist gasket when applying Do not leave gaps Always overlap gasket rather than leaving gaps Gasket ends that are open mus...

Page 12: ... as described above Connect cases by using the attached bolts joint covers and nuts Silicone seal Note Gasket ends that are open must be sealed off by applying silicone at the installation site Note Connection point must be silicone sealed ...

Page 13: ...lt holes 4 From inside unit ratchet in M8 optional M5 bolt into Patch End until secure 5 Apply Silicone sealant between inside of Patch End and lower frame see drawing to the left for details 6 Attach side cover item 3 in above drawing Gasket M8 Bolts Side Cover Suction Lamp Cover Joint M5 Bolts Apply silicone sealant inside after installing the patch end CVW EXA284 224 CVW EXA184 124 ...

Page 14: ...14 3 9 Installing Kickplate 1 Align the mounting hole in the Kickplate with the slot in the Kickplate Mounting Bracket on the SANYO Case and tighten accordingly ...

Page 15: ... that no gaps remain between pieces Attaching the Handrail 1 Starting at one end of SANYO Case line up attach pieces of Handrail to Handrail Retainer butting the pieces end to end without gaps 2 When you reach the final piece of Handrail to be installed between the last SANYO Case in the line up and the Patch End cut that piece to length so there are no gaps between Handrails or between Handrails ...

Page 16: ...he drawing below Sealing the refrigerant pipe opening Seal pipe completely Insufficient sealing may cause the following problems Insufficient cooling Excessive frost Icing over Condensation on the bottom of case Part Name Part Number Drain Screen 8FL2162000500 O Ring 8FL2646000100 Drain Trap 8FL2658000200 Seal this portion completely ...

Page 17: ...l Electrical Code NEC and other applicable local codes All electrical connections must be made inside the raceway area 4 4 Wiring 4 4 1 Wiring Color Code WARNING While undertaking any electrical work ensure that the case is not plugged in and or the power has been turned off at the source and that the source has been flagged appropriately to indicate that work is being conducted to prevent persona...

Page 18: ...18 4 4 2 Wiring Diagram CVW EXA284 184 CVW EXA224 124 ...

Page 19: ...er way with signs tools packages etc Failure to follow these precautions will lead to insufficient temperature control airflow spoilage merchandise compromise and excessive frost A minimum spacing of 2 inches must be maintained between the top of merchandise and the bottom of the shelf above it Loading merchandise beyond the maximum level will result in merchandise touching or entering the cold ai...

Page 20: ...for the thermometer required by NSF ANSI 7 and the FDA Food Code are indicated above It is the responsibility of the Purchaser End User of the SANYO Case to determine the location within the food storage area that best meets these code requirements Magnet ...

Page 21: ...des or other sharp objects to remove adhesive as you may damage panels You may use rubbing alcohol to remove adhesive if water and mild detergents alone are insufficient 6 2 Mirrors Fluorescent Lamps Drain Trap Monthly Cleaning When cleaning mirrors and fluorescent lamps 1 Turn off the fluorescent lamps prior to cleaning 2 DO NOT place your weight on the shelves If mirrors or lamps are difficult t...

Page 22: ...eaners to clean them a When merchandise is in place under the Honeycomb Assembles first cover the merchandise with a cloth or other material to keep dust from falling b Remove Honeycomb Assemblies by pulling down on the wire clips attached to the assemblies c Rinse Honeycombs in running water in order to flush out dust etc Dust is best removed by spraying flushing from the cleaner side toward the ...

Page 23: ...be undertaken require finger and palm protection to prevent personal injuries To replace the fan motors Remove the outer Air Curtain Duct Cover and socket covers Unplug the fan motor harness and push through hole in plenum Detach fan motor mounting bracket from plenum and pull up to remove ...

Page 24: ...r SW49266225U18 5 3 a b c Round Washer WR75315125U18 5 3 128 9FL2423000100 3 3 Fan Blade 117 9FL2423000200 2 SPFBE141 8FC4M14000010 3 3 Fan Motor SPFBE91T 8FC4M14000020 2 Motor Mount 9FL2814000100 5 3 Bracket 9FL2175000101 10 6 Fan Motor Assembly Part Numbers Standard Type Fan Motors a Hex Nut b Spring Washer c Round Washer Fan Blade Motor Mount Fan Motor Bracket ...

Page 25: ...5 3 Spring Washer SW49266225U18 5 3 a b c Round Washer WR75315125U18 5 3 128 9FL2423000100 3 3 Fan Blade 117 9FL2423000200 2 SSC2B12CNHBV1 8FC4M11000010 3 3 Fan Motor SSC2B12BVHBV1 8FC4M11000020 2 Bracket 9FL2175000101 10 6 a Hex Nut b Spring Washer Fan Blade Fan Motor Bracket c Round Washer Fan Motor Assembly Part Numbers High Efficiency Type Fan Motors ...

Page 26: ...HE2X32T8 UNV ISN SC 1 CC B 8FC05400000201 2 WARNING Make sure that all Electronic Ballasts Harness plugs are placed firmly in their sockets to prevent damage to the ballast and or the case Electronic Ballast Part Codes To replace electronic ballasts Remove the Exterior Top Panel Unplug the Electronic Ballast Harness es Remove the Electronic Ballast s Exterior Top Panel Ballast ...

Page 27: ...lamp Ensure that these covers are placed over the new lamps before reinstallation LAMP END CAP CAUTION Always use Sanyo lamp covers and end caps when replacing lamp covers and end caps Using non Sanyo brand replacement parts can result in decreased performance and or part lifetime LAMP COVER ...

Page 28: ...E 068U2237 R22 R422D 9FT2450000200 TU6 068U1036 9FT2450000210 TUA 068U2285 R404A 9FT2450000200 TU6 068U1036 CVW EXA184 CVW EXA284 9FT2450000710 TUA 068U2235 R22 R422D 9FT2450000200 TU6 068U1036 Sporlan MODEL Valve Body P N Body Type Refrigerant 9FL2450000600 EGSE 2 C R404A CVW EXA124 CVW EXA224 9FT2450001100 EGVE 2 C R22 9FL2450000700 EGS 1 1 2 C R404A CVW EXA184 CVW EXA284 9FT2450001200 EGV 1 1 2...

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Page 30: ... 2001 Sanyo Avenue San Diego CA 92154 6229 USA Toll Free USA 800 95 SANYO 72696 Fax 619 661 4183 http us sanyo com Food Solutions Manufactured and Distributed by MCVW V01 02 April 2010 2010 SANYO E E Corporation Marketed by ...