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General Installation Manual 

© July 1, 2008.  SANYO Energy (USA) Corp.  All Rights Reserved. 

 

 

 

 

 

 

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If using a brass cup washer, a flat washer must be inserted between the cup washer and 

module frame, and the flat washer diameter must be greater than the cup washer diameter. 

Cup washer (Terminal cup) 
(Stainless steel or *brass) 

Star washer (Stainless steel) 

Flat washer (Stainless steel) 

Flat washer (Stainless steel) 

Spring washer (Stainless steel) 

Bolt (Stainless steel) 
  #8, #10, M5 

Ground hole 
 

0.205‖ diameter 

  (5.2mm) 

Length  
(not less than 0.63

‘‗(16 mm)  

 not more than 0.78

‘‗(20 mm))  

Frame (Longer side) 

Nut (Stainless steel) 

Ground wire (#12AWG) 
(wound around the bolt) 

Glass 

Backsheet 

 

*Flat washer (Stainless steel) 

Cup washer (Terminal cup) 
(Stainless steel or *brass) 

Frame (Longer side) 

Ground wire (#12AWG) 
(wound around the screw) 

Flat washer (Stainless steel) 

Spring washer (Stainless steel) 

Self-tapping screw (Stainless steel) 
  #10-32  

Ground hole  
(0.165

‖ diameter (4.2 mm) 

Glass 

Length  
(not less than 0.47

‖ (12 mm)  

not more than 0.78

‖ (20 mm))  

Back sheet 

*Flat washer (Stainless steel) 

 

*

If using a brass cup washer, a flat washer must be inserted between the cup washer and 

module frame, and the flat washer diameter must be greater than the cup washer diameter. 

 

Figure 3.2 (Method 1)   
 
Ground using a self-tapping 
screw.  Note:  Use the smaller 
ground holes illustrated in 
Figure 3.1. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 3.3 (Method 2) 
 
Ground using a bolt and nut.  
Note:  Use the larger ground 
holes illustrated in Figure 3.1. 
 

Summary of Contents for HIT Power 205 HIP-205BA19

Page 1: ...g installation and handling Work only in dry conditions with dry modules and insulated tools Do not stand or step on a module Do not puncture cut scratch or damage the back sheet of a module Back sheet damage will void a module s Limited Warranty and may cause fire Never use modules with a damaged back sheet Do not allow children and unauthorized persons near the installation or storage site of mo...

Page 2: ...not be installed nor operated in areas where salt hail snow sand dust air pollution chemically active vapors acid rain soot etc are excessive The ambient temperature must be within 20 C 4 F to 46 C 115 F The temperature limits are defined as the monthly average high and low of the installation site The wind pressure load of the installation site should be less than 2 880N m 2 60PSF SPECIFICATIONS ...

Page 3: ...ly Corrosion can be caused by the effects of weather humidity dirt and so on Corrosion can also be caused when two dissimilar metals contact each other galvanic action The module frame material is aluminum magnesium alloy All fasteners nuts bolts washers screws etc must be stainless steel unless otherwise specified Length of self tapping screws or bolts should not be more than 0 78in 20mm in order...

Page 4: ...nd around the bolt Glass Backsheet Flat washer Stainless steel Cup washer Terminal cup Stainless steel or brass Frame Longer side Ground wire 12AWG wound around the screw Flat washer Stainless steel Spring washer Stainless steel Self tapping screw Stainless steel 10 32 Ground hole 0 165 diameter 4 2 mm Glass Length not less than 0 47 12 mm not more than 0 78 20 mm Back sheet Flat washer Stainless ...

Page 5: ... of a diode to bypass the shaded area can minimize both heating and array current reduction Modules are equipped with factory installed bypass diodes The factory installed diodes provide proper circuit protection for the systems within the specified system voltage so that you do not need any other additional bypass diodes MAINTENANCE Some maintenance is recommended to maintain optimal output perfo...

Page 6: ...ll HIT Power Models HIP xxxBA19 Dimensions in mm Ground 4 places Junction Box Label Connector MC TM Plug Negative Positive Section A A Section B B Note A module should be installed on a mounting structure rail using four 4 symmetrical mounting points within Range A Range A Front Side Backside Mount Locations 63cm 24 8in 78cm 30 7in ...

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