Sanyo MPR-1013, Instruction Manual

Page 1: ...MPR 513 MPR 513R MPR 1013 MPR 1013R Pharmaceutical Refrigerator INSTRUCTION MANUAL MPR 513R MPR 1013R ...

Page 2: ...racies SANYO Electric Biomedical Co Ltd All rights reserved Printed in Japan CONTENTS PRECAUTIONS FOR SAFE OPERATION P 2 CAUTIONS FOR USAGE P 6 ENVIRONMENTAL CONDITIONS P 7 REFRIGERATOR COMPONENTS P 8 INSTALLATION P 11 OPTIONAL COMPONENTS P 13 START UP OF UNIT P 15 DEFROST CYCLES P 15 TEMPERATURE SETTING P 16 ALARMS SAFETY FUNCTIONS P 18 ROUTINE MAINTENANCE P 20 TROUBLE SHOOTING P 23 DISPOSAL OF U...

Page 3: ...t in a hazard to personnel possibly resulting in serious injury or death CAUTION Failure to observe CAUTION signs could result in injury to personnel and damage to the unit and associated property Symbol shows this symbol means caution this symbol means an action is prohibited this symbol means an instruction must be followed Be sure to keep this manual in a place accessible to users of this unit ...

Page 4: ...ressor start up Remove dust from the power supply plug before inserting in a power source A dusty plug or improper insertion may pose a hazard Use a power supply outlet with ground earth to prevent electric shock If the power supply outlet is not grounded it will be necessary to install a ground by qualified engineers Never ground the unit through a gas pipe water main telephone line or lightning ...

Page 5: ...g wrong with the unit Continued abnormal operation may cause electric shock or fire If the unit is to be stored unused in an unsupervised area for an extended period ensure that children do not have access and that doors cannot be closed completely The disposal of the unit should be undertaken by appropriate personnel Remove doors to prevent accidents such as suffocation Prepare a safety check she...

Page 6: ... cause damage to the unit and cause it to tip over Hold the handle when closing the door This will reduce the likelihood of a trapped finger Never place your hand on the glass or use excessive force on the glass Intentional force may break the glass resulting in injury from the broken glass Do not touch the condenser directly when the filter is removed for cleaning This may cause injury due to hot...

Page 7: ... of the unit in time 8 Once the chamber temperature has stabilized put the items into the chamber in small batches to minimize the temperature increase 9 Fix the shelves securely and make sure to place any materials on the shelves Do not place items on the floor of the chamber 10 If an instrument requiring a power source is placed inside the cabinet the cable can be lead through the access port on...

Page 8: ... Connect the unit to a power source as indicated on the rating label attached to the unit Use of any other voltage or frequency other than that on the rating label may cause fire or electric shock ENVIRONMENTAL CONDITIONS This equipment is designed to be safe at least under the following conditions based on the IEC 1010 1 1 Indoor use 2 Altitude up to 2000 m 3 Ambient temperature 5o C to 40o C 4 M...

Page 9: ...8 REFRIGERATOR COMPONENTS 10 11 5 6 3 13 4 12 9 14 8 2 7 1 14 14 11 5 9 3 13 15 16 8 2 15 16 14 1 12 10 7 6 MPR 513R MPR 1013R 17 10 4 ...

Page 10: ...his vent is blocked temperature regulation will become unstable Do not place stored items in the path of the cold air 11 Drawer Right side of MPR 1013R and MPR 513R Items to be stored in the chamber must be placed on the drawers To pull out the drawer take out the drawer with pushing the button on the bottom of the drawer The maximum storage weight for each drawer is 20 kg 12 Shelf Items to be sto...

Page 11: ... key Pressing this key in the set mode alters the digit to be set Key lock is available by pressing this key for more than 5 seconds in the temperature display mode See page 16 4 Numerical value shift key Pressing this key in the set mode causes the numerical value to scroll up ON OFF of key lock can be selected by pressing this key in the key lock mode See page16 5 Digital temperature indicator T...

Page 12: ...or injury from the unit tipping over 5 A location where objects will not fall on the unit CAUTION Never install the unit in a place where the possibility exists that an object may fall on it There are cooling circuits and electric components in the upper part of this unit Current leakage or electric shock may be caused if an object falls on it 6 A location without flammable or corrosive gas WARNIN...

Page 13: ...frame to the wall by attaching a rope or chain between the wall and the fixtures 1 Reattach the fixtures as shown in Fig 2 2 If holes can be drilled in the wall drill a 10 5mm diameter hole and fix the unit by using the special bolt nut supplied This bolt nut can only be used on a concrete wall See Fig 3 4 Ground earth WARNING Use a power supply outlet with ground earth to prevent electric shock I...

Page 14: ...s required contact your Sanyo dealer For the proper usage of temperature recorder refer to an instruction manual included with the recorder The available recorder and a dedicated fixture is as follows Recorder Model MTR G04A AC 100 to 150 V Model MTR G04C AC 220 to 240 V Fixture Model MPR S7 MPR 513 sensor MTR G04 MPR S7 For model MPR 513R MPR 1013 and MPR 1013R the attachment is same ...

Page 15: ...perature recorder to the fixture with enclosed screws 5 Remove two screws fixing the plate for air intake vent far right side and remove the plate 6 Lead the sensor of the recorder in the chamber through the hole after taking out the thermal insulation from it as shown in Fig 3 7 Fix the recorder sensor to the sensor fixture as shown in Fig 4 8 Connect the connector on recorder with that on the un...

Page 16: ...perature stable the refrigeration compressor is cycled on and off During off period any frost which has accumulated on the evaporator is melted by energizing a defrost heater This will not have any discernible effect on the chamber temperature 2 Forced defrost When the ambient humidity is high or a large amount of damp product is being stored inside the chamber there is a possibility that cycle de...

Page 17: ...lay mode automatically when 90 seconds has passed without any key operation In this case the chamber temperature setting is not accepted The available set range of chamber temperature is between 2 and 14o C The partial freezing may occurred if the set temperature is lower than 3o C Key lock function This unit is provided with a key lock function When the key lock is ON change of temperature settin...

Page 18: ...es 4 Press SET key SET The first digit is flashed Pressing the key shifts the digit which can be set 5 Set the temperature to 003 with the key and key When pressed the figure of settable digit increases 6 Press SET key SET Alarm temperature is memorized and the current chamber temperature is displayed Table 4 Procedure for setting low temperature alarm Description of operation Key operated Indicat...

Page 19: ...return When there is no key pressing in each setting mode for 90 seconds Chamber temperature is displayed Finishing of each setting mode Key lock When the key lock is ON Change of setting is disable If the thermal sensor is disconnected or short circuited ALARM lamp is flashed E01 and 50 o C or 50 o C are displayed alternately Intermittent tone Remote alarm Operation by the defrost sensor If the d...

Page 20: ...positioned in the box at the rear of the cabinet The contact capacity is DC30V 2A Contact output at normal condition open at abnormal condition close Note The alarm is silenced by the alarm buzzer stop key BZ since the remote alarm is operated in conjunction with alarm buzzer Connection of remote alarm terminal 1 Remove the terminal cover at rear of cabinet 2 Connect the lead wire of alarm equipme...

Page 21: ...d inside of the unit and all accessories If the unit is very dirty use a neutral detergent 3 After cleaning wipe away the cleaner completely with a cloth washed in clean water 4 Never pour water onto or into the unit Doing so can damage the electric insulation and cause failure The compressor and other mechanical parts are completely sealed This unit requires absolutely no lubrication Remove dust ...

Page 22: ... plate by pulling out the clips towards front Then take out the evaporating tray as shown in Fig 2 and Fig 3 For MPR 1013 and MPR 1013R as shown in Fig 4 pull out the evaporating tray by lifting up and pulling out towards front 3 Wash away any accumulated dirt in the evaporating tray with a neutral detergent and clean water Never use the hot or boiled water to clean the tray 4 Replace the tray in ...

Page 23: ...wn in Fig 3 shift the rubber by rolling it 6 Pull out the fluorescent lamp Pull gently from the cover 7 After replacing a new fluorescent lamp return it to the original position Recommended fluorescent lamp MPR 513 MPR 513R FL20SD MPR 1013 MPR 1013R FL40SD Replacement of glow starter The glow starter is located on the right side of top front for MPR 513 and MPR 513R and center of top front for MPR...

Page 24: ...automatically by running the unit for several hours When unit does not get cold enough 1 A large amount of items or warm product was put in the unit 2 Air exhaust vent is blocked up with containers 3 The unit is in direct sunlight 4 The door is frequently opened 5 There is a nearby heat source 6 Ambient temperature is too high 7 The door is not securely closed 8 The heat source is put in the unit ...

Page 25: ... W 1 pc Fan motor For chamber cooling output 3 W 2 pcs For condenser output 4 W 1 pc For chamber cooling output 3 W 1 pc Evaporator Fin and tube type Forced air circulation Condenser Fin and tube type Forced air circulation Wire and tube condenser skin condenser Refrigerant R 134a Defrosting Cycle defrost forced defrost Fully automatic Defrost heater 175 W 148 W Temperature controller Electronic c...

Page 26: ...z 50 Hz Power consumption 245 W 220 W 220 W 205 W 210 W 210 W Model MPR 1013 MPR 1013R Temperature control range 2o C to 14o C Usable ambient temperature 5o C to 35o C Noise level 50 dB A scale Maximum pressure 1343 kPa Rated voltage AC 110 V AC 115 V AC 220 V AC 220 V AC 230 V AC 240 V Rated frequency 60 Hz 60 Hz 60 Hz 50 Hz 50 Hz 50 Hz Power consumption 340 W 305 W 285 W 290 W 305 W 310 W Note T...

Page 27: ...interior No contamination Decontaminated Contaminated Others 3 Instructions for safe repair maintenance of the unit a The unit is safe to work on b There is some danger see below Procedure to be adhered to in order to reduce safety risk indicated in b below Date Signature Address Division Telephone Product name Pharmaceutical Refrigerator Model MPR 513 513R MPR 1013 1013R Serial number Date of ins...

Page 28: ...7FB6P101277006 5 April 2005 Recycled paper SANYO Electric Biomedical Co Ltd 10 15 Hongo 3 Chome Bunkyoku Tokyo 113 8434 Japan Printed in Japan ...