Sanyo PLC-EF10B, Service Manual

Page 1: ...22 058 02 Original Version REFERENCE NO SM510247 FILE NO Model No PLC EF10E PLC EF10EL Europe Asia Africa M E PLC EF10B U K Give complete Service Ref No for parts order or servicing it is shown on the rating sheet on the projector PLC EF10EL Projection lens optional model Service Ref No PLC EF10E 00 PLC EF10EL 00 PLC EF10B 00 ...

Page 2: ... ____________________________________ 37 Contrast adjustment ________________________________________ 38 Integrator lens adjustment __________________________________ 39 Relay lens adjustment ______________________________________ 40 Troubleshooting ______________________________________________ 41 45 No Power______________________________________________ 41 43 No Picture__________________________...

Page 3: ...nger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabiliser generates high voltages 15kV...

Page 4: ...ideo Y C Cb B Y Cr R Y x 1 set and DIN 4 pin S Video x 1 set Audio Monitor Output Jack Phono Type R and L x 1 set Computer Input 1 Jack MDR20 pin Terminal Digital HDB15 pin Terminal Analog Multi pole 12 pin Control port and USB port Computer Input 2 Jack BNC Type R G B H and V Multi pole 12 pin Control port and USB port Computer Audio Input Jack Phono Type R and L x 2 set Computer Output Jack HDB1...

Page 5: ...ment G Gain adjustment B Gain adjustment Pedestal Adjustment AV R Pedestal adjustment G Pedestal adjustment B Pedestal adjustment Gain Adjustment AV R Gain adjustment G Gain adjustment B Gain adjustment Video Adjustment CG R Video adjustment G Video adjustment B Video adjustment Video Adjustment AV R Video adjustment G Video adjustment B Video adjustment Common Centre Adjustment R Common centre ad...

Page 6: ...e rear panel is turned on and the lamp indica tor does not illuminate fuse may be open Remove the AV board ass y by following below and check the fuse It should be used the specified fuse as follows How to replace the fuse 1 Remove 4 screws and pull out the AV board ass y 2 Insert slot screwdriver into a globe of the fuse holder then push and turn the screwdriver in the arrow direction To install ...

Page 7: ... from accumulation on the surface of the projection lens and projection mirror Should be the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filter follow the cleaning procedure below 1 Turn the MAINS ON OFF switch to OFF and disconnect the AC power code fr...

Page 8: ...he same way 3 Lift the cover top to the upward by the tool as shown in Fig 1 2 4 After lifting it hold the cover top and pull it to the backward Note Be careful not to damage the cabinet finish when removing it 1 COVER TOP REMOVAL Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order Following steps show the basic procedures therefore unnecessary st...

Page 9: ...ooks at the top and 3 hooks at the lower part See Fig 2 4 on next page for location of the hooks Release those hooks when separate the both cabinets 2 CABINET FRONT REMOVAL 3 Pull the lower side of the cabinet front forward and remove it as shown in Fig 2 2 Lower part is engaged with the 3 hooks Push the cabinet front downward slightly and pull the lower forward Fig 2 1 Fig 2 2 A A A A B B Front C...

Page 10: ...t of cabinet top See Fig 2 4 It is not enough to engage the upper side of the cabinet front with the upper side of the top cabinet Follow the next steps for engaging them completely 2 See Fig 2 3 Slightly push the cabinet front backward and pushing arrow points of the cabinet top until each hooks are fitted Push the arrow point in the order if the number Space should not be obtained between the ca...

Page 11: ... lamp cover 3 LAMP COVER and CABINET TOP REMOVAL 2 Remove 7 screws B and pull the cabinet top upward 1 Disconnect the connectors and FPC on the main board 2 Remove 8 screws and pull the main board upward 4 MAIN BOARD REMOVAL Lamp Cover A B A B B B B B B Cabinet Top Fig 4 Fig 3 2 Fig 3 1 ...

Page 12: ...REMOVAL 1 Remove 2 screws A and disconnect the lamp socket 2 Remove 4 screws B and pull the lamp ballast unit upward 3 Release 4 hooks C on the shield box and remove the shield cover 4 Pull out the lamp ballast unit by sliding it to the upward 5 Remove 2 screws D and remove the FAN FN905 5 LAMP BALLAST BOARD and FAN FN905 REMOVAL A A B B B B C C C C D D C D B A B B B Shield Cover FN905 Lamp Ballas...

Page 13: ... Remove 4 screws D and remove the shield box 5 Release 4 hooks E on the shield box and remove the shield box cover 6 Remove the Power unit by sliding it to the upward 7 Remove 2 screws F and remove the FAN FN904 7 POWER SUB POWER BOARD and FAN FN903 FN904 REMOVAL A Power Board A B B B B C C D D D D E E E E F F Sub Power Board FN903 Duct Cover FN904 Shield Box Cover Fig 7 ...

Page 14: ...the Interface Panel ass y by slid ing it upward 3 Remove 6 screws B and 5 screws C then remove the Interface board 8 INTERFACE BOARD REMOVAL Remove 4 screws and the pull out the Mains Switch Ass y 9 MAINS SWITCH ASS Y REMOVAL A B C Interface Board Mains Switch Ass y B B B B B Fig 9 Fig 8 ...

Page 15: ... Remove 4 screws C and then pull out the Duct Cover and FAN FN902 4 Remove 4 screws D and remove the Duct In Cover 5 Remove 6 screws E and remove FAN FN901 FN906 FN907 6 Remove 2 screws F and remove the Interlock Switch SW902 7 Remove 2 screws G and remove the Net Unit 10 OPTICAL UNIT and FAN FN901 FN902 FN906 FN907 REMOVAL A C G E F D B FN902 Duct Cover Interlock Switch Duct In Cover FN901 FN906 ...

Page 16: ...rews and remove the Lens Holder ass y 2 LENS HOLDER ASS Y REMOVAL Projector Lens Lens Holder Ass y Fig 2 Fig 1 Optical Unit Disassemblies Remove the Cabinet Front Lamp Cover Cabinet Top and Main Unit by following to steps 2 to 4 of Mechanical Disassemblies before proceeding these disassemblies Spacer ...

Page 17: ... and pull out the Polarised Glass ass y upward 3 INTEGRATOR RELAY LENS and Polarised GLASS REMOVAL Remove 9 screws and then pull out the Optical Unit Top upward 4 OPTICAL UNIT TOP REMOVAL A Integrator Lens Ass y A B B C C C Relay Lens Ass y Polarised Glass B Ass y Polarised Glass G Ass y Polarised Glass R Ass y Fig 3 Fig 4 Optical Unit Disassemblies ...

Page 18: ... 5 Condenser lens IN 6 Mirror W 7 Dichroic mirror B 8 Dichroic mirror G 9 Mirror B 10 Condenser lens 11 Polarised glass IN R 12 Polarised glass IN G 13 Polarised glass IN B 14 Relay lens IN 15 Mirror R 16 Relay lens OUT No Part name No Part name 1 3 2 4 5 6 7 9 12 14 13 8 11 16 10 15 Parts Name and Locations 10 15 14 Printed marker comes this side Fig 5 P r i n t e d m a r k e r c o m e s t h i s ...

Page 19: ...f No 5 14 16 has no mounting direction Dichroic Mirror Ref No 7 8 mounting Dichroic mirrors must be mounted as shown in Fig 5 Integrator lens Integrator lens Bottom side Printed marker comes this side Printed marker comes this side The optical parts must be mounted in specified direction otherwise the pic ture image will not reproduce correctly Integrator lens Ref No 3 mounting direction Mount the...

Page 20: ...nt monitor timer 1 Turn the projector on Press the MENU button on the projector and display menu bar Select setting menu and select Lamp age on the setting menu of menu bar 2 Lamp replace monitor Reset is displayed for confirma tion Select Yes to reset the lamp replace timer Please refer to the owners manual for further information Recommendation Should the air filter become clogged with dust part...

Page 21: ...crews to take off the LCD panel from the panel holder When the LCD panel is replaced it is required to re adjust the white balance focus convergence and common centre adjustments Refer to the Optical and electrical adjustment G panel unit R B panel unit A A B A B C C C B When disconnecting the FPC cable pull out the cable lock from the connector and then disconnect the FPC cable Connector Cable lo...

Page 22: ...pt for the case of defective product Lamp illumination time data no 37 of service mode is memorised in IC807 to indicate the span of lamp life When IC807 is replaced lamp illumination time is reset to the initial value Lamp illumination time can not be set to the previous value Caution to replace IC807 When the IC is replaced with new one the CPU write in initial data in IC807 Initial data is not ...

Page 23: ... DAC GREEN COM 0075 0000 00FF 022 DAC BLUE COM 0075 0000 00FF 023 DAC RED OFFSET 00B3 0000 00FF 024 DAC GREEN OFFSET 00B3 0000 00FF 025 DAC BLUE OFFSET 00B3 0000 00FF 026 DAC2 Colour uniformity comp data1 0100 0000 01FF 027 VCO Frequency Range 1 Set 0130 Dot Clock setting for PSD 3 PFD 5 Fbk_Sel 1 028 VCO Frequency Range 2 Set 0285 Dot Clock setting for PSD 3 PFD 6 Fbk_Sel 1 029 VCO Frequency Rang...

Page 24: ...0318 04E AV Wide Mode V Blanking Start 00AD 00A9 00AA 00A9 0000 0000 04F AV Wide Mode V Blanking End 037C 0388 037F 037C 03FF 03FF 050 AV RGB IN H Blanking Set Offset 0000 051 AV RGB IN H Blanking Reset Offset 0000 052 053 054 055 056 RS232C Waiting Time 0006 2 25 057 Logo Mark Display Setting 0001 0 or 1 0000 Off 0001 On 058 Shootout Setting 0000 0 3 0000 Normal 0001 Shootout1 0002 Shootout2 0003...

Page 25: ...n ON OFF Set 0001 0000 or 0001 0000 Prog Scan OFF 0001 Prog Scan ON 07C HDTV Total Dot 05B8 0000 270F Initial value 1466 07D HDTV Vertical Scale 008B 0000 0C80 Initial Value 1 25 07E HDTV H Position 008E 0000 Total Dots 10 07F HDTV V Center Position 00B0 0000 03FF 080 HDTV H BLANK Start 009E 0000 03FF 081 HDTV H BLANK End 0317 0000 03FF 082 HDTV V BLANK Start 00B0 0000 03FF 083 HDTV V BLANK End 03...

Page 26: ...CIP lpflum 0000 0CB CIP cylum1 0000 0CC CIP cylum2 0000 0CD CIP cychr1 0000 0CE CIP cychr2 0000 0CF CIP lpfchr 0000 0D0 CIP se_4_8q 0000 0D1 CIP selamp 0000 0D2 CIP dl1on 0001 0D3 CIP cdel 000 0000 0000 0D4 CIP ydel 0000 0D5 CIP clpstrt 0015 0029 0D6 CIP clpstop 0034 0046 0D7 CIP skewlat 0000 0D8 CIP DL2 0048 0D9 CIP fbl 0000 0DA 0DB VPC sgain 0015 0DC VPC avopre 0000 0DD VPC cmode 0000 0DE VPC lm...

Page 27: ...2 for PC 0500 10F Gamma Green point 3 for PC 0630 110 Gamma Green point 4 for PC 0700 111 Gamma Green point 5 for PC 0750 112 Gamma Green point 6 for PC 0790 113 Gamma Green point 7 for PC 0826 114 Gamma Green point 8 for PC 0853 115 Gamma Green point 9 for PC 0879 116 Gamma Green point 10 for PC 0930 117 Gamma Green point 11 for PC 1023 118 Gamma Blue point 0 for PC 0000 119 Gamma Blue point 1 fo...

Page 28: ...ue point 3 for AV 0630 140 Gamma Blue point 4 for AV 0700 141 Gamma Blue point 5 for AV 0750 142 Gamma Blue point 6 for AV 0790 143 Gamma Blue point 7 for AV 0826 144 Gamma Blue point 8 for AV 0853 145 Gamma Blue point 9 for AV 0879 146 Gamma Blue point 10 for AV 0930 147 Gamma Blue point 11 for AV 1023 148 149 14A 14B 14C 14D 14E 14F 150 VPC In CIP Y Cr Cb In CIP R G B In 525Line 625Line 525Line ...

Page 29: ...he readjustments in servicing otherwise it may cause loss of perfor mance and product safety Adjustment Condition Input signal Video signal 1 0Vp p 75Ω terminated 16 steps gray scale or color bar pattern Computer signal 0 7Vp p 75Ω terminated 16 steps gray scale pattern Picture control mode NORMAL mode unless otherwise noted Electrical Adjustments 1 Receive the NTSC color bar video signal 2 Set to...

Page 30: ...stment to adjust the pedestal level and black level to be same level B PEDESTAL ADJUSTMENT 1 7 Connect an oscilloscope to test point TP561 and chassis ground 8 Select Data no 009 and change data value Refer to IIC data adjustment to adjust the pedestal level and black level to be same level Pedestal level Black level PEDESTAL ADJUSTMENT CG Presetting 1 Receive the 16 step grey scale computer signa...

Page 31: ...d change data value Refer to IIC data adjustment to adjust the pedestal level and black level to be same level Pedestal level Black level PEDESTAL ADJUSTMENT AV Presetting 1 Receive the 16 step grey scale video signal 2 Set to AV mode R GAIN ADJUSTMENT 2 3 Connect an oscilloscope to test point TP501 and chassis ground 4 Select Data no 00C and change data value Refer to IIC data adjustment to adjus...

Page 32: ...stment to adjust b to be 2 40 0 05Vp p a b black level white level white level VIDEO ADJUSTMENT CG Electrical Adjustments Presetting 1 Receive the 16 step gray scale signal 2 Set to AV mode G VIDEO ADJUSTMENT 2 3 Connect an oscilloscope to test point TP2512 and chassis ground 4 Select Data no 017 and change data value Refer to IIC data adjustment to adjust a to be 4 0 0 05Vp p 5 Select Data no 018...

Page 33: ...d COMPUTER mode WHITE BALANCE ADJUSTMENT AV WHITE BALANCE ADJUSTMENT CG 1 Receive the 16 step gray scale computer signal 2 Set to COMPUTER mode RED COMMON CENTRE ADJUSTMENT 3 Cover the G and B panel to cut the light transit 4 Select Data no 020 and change data value Refer to IIC data adjustment to obtain the minimum flicker on picture GREEN COMMON CENTRE ADJUSTMENT 3 Cover the R and B panel to cut...

Page 34: ...OMMON CENTRE ADJUSTMENT 5 Cover the R and B panel to cut the light transit 6 Select Data no 024 and change data value Refer to IIC data adjustment to disappear the vertical stripes on the screen BLUE COMMON CENTRE ADJUSTMENT 7 Cover the G and R panel to cut the light transit 8 Select Data no 025 and change data value Refer to IIC data adjustment to disappear the vertical stripes on the screen Proj...

Page 35: ...wdriver until the each corner of screen is in sharp focus The rela tion of adjustment points and screen corners are indi cated with and shown in Fig 1a and Fig 2 6 Press the ZOOM button to the Tele position to reduce image size and check to see if sharp focus is retrained If in sharp focus adjustment is completed If not repeat steps 2 to 6 7 Tighten the 4 screws A and securely attache the Green pa...

Page 36: ...FOCUS ADJUSTMENT 1 Insert paper etc in Red and Blue panel to block the red and blue light so that only green light is projected 2 Press the ZOOM button to Wide position to increase image size and press the FOCUS or button to make a picture in sharp focus 3 Insert paper etc in Blue and Green panel to block the blue and green light so that only red light is projected 4 Loosen the 4 screws B with the...

Page 37: ...are parallel to the Green horizontal lines Fig 4 4 Turning screw B align the Red or Blue vertical lines onto the Green vertical lines Fig 5 5 Turning screw C align the Red or Blue horizontal lines onto the Green horizontal lines Fig 5 6 By repeating steps 3 to 5 align the Red or Blue grid lines onto the green lines 7 Tighten the 2 screws D to fix the Red or Blue panel unit RED BLUE PANEL CONVERGEN...

Page 38: ...ting the G Contrast project green light only When adjusting the B Contrast project blue light only 2 Loosen a screw A Fig 7 8 on the Polarised glass mounting base which you intend to adjust 3 Turn the Polarised glass mounting base as shown in Fig 7 to obtain the darkest brightness on the screen 4 Tighten the screw A to fix the Polarised glass mounting base Repeat steps 1 to 4 for remaining Polaris...

Page 39: ...that blue and green lights are projected 5 Adjust the adjustment base of integrator lens ass y to make colour uniformity in cyan 1 If the un uniform colour appears on the left or right of the screen as shown in Fig 10 1 loosen 2 screws B with the hex driver Fig 9 and adjust a slot A to make colour uniformity in cyan by using a slot screwdriver 2 If the un uniform colour appears on the top or botto...

Page 40: ...d blue light so that green light is projected and make a fine focus 4 Insert paper etc in Blue panel to block the blue light so that red and green lights are projected 5 Adjust the adjustment base of relay lens ass y to make colour uniformity in white 1 If the un uniform colour appears on the left or right of the screen as shown in Fig 13 1 loosen a screw C with the hex driver Fig 12 and adjust th...

Page 41: ...ON 5 Check that the POWER FAIL signal is correct Pin3 of K6K L abnormal 6 Check that the 6V voltage is correct Pin7 8 of K6J 7 Is thermal switch TSW601 operating If temperatures periphery of P F C circuit is reached to 85 C the thermal switch will be turned off auto matically TSW601 SHORT abnormal 8 Check the signal at pin5 of T631 Switching power IC output signal POWER SUB POWER P F C HIC BOARD P...

Page 42: ...orrect pin26 of IC5801 H ON Check the signal at Pin5 of T631 SW902 INTERLOCK SW POWER FAIL 7 to assy board 125 122 24 IC801 CPU IC5801 I O Expander IC809 I O Expander FRONT INDICATORS ON OFF SWITCH TOP CONTROL 119 144 AC INPUT 26 27 Switching power supply Q5601 Q5603 Q5606 FAN RED LED GREEN LED RED LED POWER LED READY LED WARNING TEMP LED 12 10 KEY2 Power fail Lamp monitor Temp monitor Power ON OF...

Page 43: ...k the INTER LOCK switch SW902 and lamp cover SW902 OPEN abnormal Is thermal switch SW903 oper ating If temperatures periphery of LAMP is reach 100 C turn off the thermal switch SW903 OPEN abnormal Is thermal switch SW702 operating If temperatures periphery of chopper circuit is reach 90 turn off the thermal switch SW702 OPEN abnormal Is thermal switch SW904 operating If temperatures periphery of L...

Page 44: ...3 3 67 63 65 14 4 15 5 2 12 IC1101 IC1104 IC1112 IC1113 1 3 3 3 1 1 PROGRESSIVE SCAN CONVERTER SCAN CONVERTER IC301 AV JACK BOARD MAIN BOARD TP181 TP1100 Y C B y R y 9 10 11 16 R G B 1 Check the Vcc voltages at all IC 2 Check that the AV CG SELECT signal is correct Pin9 10 11 of IC105 3 Check the signals at TP161 181 171 4 Check the input and output signals at IC105 5 Check the signals at TP201 20...

Page 45: ... input and output signals at IC5101 4 Check the input and output signals at IC5121 5 Check the signal at Pin9 of IC5121 SDA Check the signal at Pin10 of IC5121 SCL 6 Check the input and output signals at Q5142 Q5143 INTERFACE BOARD 1 Check that the Vcc voltage Pin16 of IC5001 9V is correct 2 Check that the AV1 AV2 SELECT signal is correct Pin9 10 of IC5001 AV1 H AV2 L 3 Check the input and output ...

Page 46: ...S14 Address bus14 OUT 24 ADDRESS15 Address bus15 OUT 25 ADDRESS16 Address bus16 OUT 26 VCC 5V 27 ADDRESS17 Address bus17 OUT 28 VSS GND 29 SCL1 IIC bus 1 Clock IN OUT 30 SDA1 IIC bus 1 Data IN OUT 31 RAS RAS Signal for DRAM Access OUT 32 CASL CAS Signal Lower 16bits for SRAM Access OUT 33 SYS_SW Power Switch for Peripheral ICs OUT 34 AFT V V Sync for panel drive IN 35 VSS GND 36 BF V V Sync for In...

Page 47: ... 71 VSS GND 72 DB_16 Data bus16 IN OUT 73 DB_15 Data bus15 IN OUT 74 DB_14 Data bus14 IN OUT 75 DB_13 Data bus13 IN OUT 76 DB_12 Data bus12 IN OUT 77 VCC 3 3V 78 DB_11 Data bus11 IN OUT 79 VSS GND 80 DB_10 Data bus10 IN OUT 81 DB_9 Data bus9 IN OUT 82 DB_8 Data bus8 IN OUT 83 DB_7 Data bus7 IN OUT 84 DB_6 Data bus6 IN OUT 85 VCC 3 3V 86 DB_5 Data bus5 IN OUT 87 VSS GND 88 DB_4 Data bus4 IN OUT 89 ...

Page 48: ...ion Input for Destination A D IN 122 A D IN 4 Lamp Detection Input Abnormal less than 1V IN 123 A D IN 5 Reserve IN 124 GND A D GND 125 A D IN 6 Power Failure Detection Input Abnormal less than 2V IN 126 A D IN 7 Lens Position Detection Input Bottom 1 5V Top 1 5 3 3V Other 3 3V IN 127 5V A D Reference Voltage 128 5V A D Power Source 129 VSS GND 130 EXP DATA IN I O Expander Data Input IN 131 EXP DA...

Page 49: ...MOUSE 2 Air Mouse Control Signal 2 L CPU H Mouse OUT 16 GND 17 Reserved 18 AV1 AV2 AV1 AV2 Mode Switch L AV1 H AV2 OUT 19 CG AV CG AV Mode Switch L CG H AV OUT 20 CG1 CG2 CG1 CG2 Mode Switch L CG1 H CG2 OUT 21 Reserved 22 Reserved 23 Reserved 24 V State2 V Sync Status on CG L No V sync IN 25 NOR PRSC NOR PRSC Switch L Progressive Scan H Normal OUT 26 POWER ON OFF Power ON OFF L Power Off H Power O...

Page 50: ...et H Reset On OUT 18 SGRAM RESET SGRAM Gate Array Reset L Reset On OUT 19 OSD RESET OSD Gate Array Reset L Reset On OUT 20 RSTP DRAM Read control OUT 21 SGBUS CONT BGA SGRAM High Impedance OUT 22 V SYNC DET V Sync Det on C Sync mode L No V Sync IN 23 LAMP DET Lamp Detection L Abnormal IN 24 TEMP DET Temperature Detection L Abnormal IN 25 PR DIF PRG DIF Mode Switch L Progressive H DIF OUT 26 FREEZE...

Page 51: ... 51 Waveforms INPUT SIGNAL AV1 Video in TP161 Video in TP1182 G out TP1181 R out TP1183 B out TP812 AV H sync TP501 TP1501 R drive TP 813 AV V Sync ...

Page 52: ... 52 Waveforms TP 531 TP1531 G drive TP561 TP1561 B drive TP2501 TP2511 S H R out TP581 PSIG TP2502 TP2512 S H G out TP2503 TP2513 S H B out ...

Page 53: ...lean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main unit following to step 2 to 3 of Mechanical Disassemblies 2 Remove integrator lens unit and relay ...

Page 54: ...K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 55: ...5 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnable Resistance value Tolerance see below table Material see below table Rated wattage W K indicates in KΩ M indicate in MΩ Note Resistor which is indicated with resistance value only are 1 6W carbon resistor Re...

Page 56: ... 56 IC Block Diagrams AV9155C OSC IC3301 IC3321 CIP3250A Component Interface Processor IC102 ...

Page 57: ... 57 IC Block Diagrams CXA2112R Sample Hold IC501 IC531 IC561 IC1501 IC1531 IC1561 CXD2467Q LCD Driver IC401 ...

Page 58: ... 58 IC Block Diagrams ICS1523M VCO IC1104 IC1201 IC1271 MC10H351ML1 TTL ECL Level Shift IC1551 ...

Page 59: ... 59 IC Block Diagrams ML60851ATB USB Controller IC3801 MPC948FA Clock Driver IC3341 ...

Page 60: ... 60 IC Block Diagrams M62358FP DAC IC1401 VPC3215C Digital Video Processor IC101 ...

Page 61: ... 61 IC Block Diagrams MB40988PFQ D A Converter IC1181 MSM54V16258 DRAM IC2301 IC2311 ...

Page 62: ... 62 IC Block Diagrams CXA2016S Sync Separator IC4141 TC4052BF Sync Separator IC4141 ...

Page 63: ... 63 IC Block Diagrams LA4261 Audio Output IC001 LB1641 LB1645N Motor Drive IC1601 IC1611 IC1621 ...

Page 64: ... 64 IC Block Diagrams STR Z2154C Power Switching Control IC632 FA5331M Power Factor Control IC621 ...

Page 65: ...OMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Po...

Page 66: ...ctrical Parts List 66 MAIN BOARD CONTROL BOARD INTERFACE BOARD AV JACK BOARD LAMP BALLAST BOARD MOTHER BOARD FILTER BOARD POWER BOARD SUB POWER BOARD RC2 BOARD RC1 BOARD LED BOARD NET BOARD BOARDS LOCATION ...

Page 67: ... EL901 Red LCD Panel EL902 Green LCD Panel EL903 Blue LCD Panel SW902 Interlock Switch FN902 Ventilation Fan SW903 Thermal Switch FN904 Cooling Fan FN903 Cooling Fan LF901 Unit Noise Filter SW901 Main On Off Switch F901 Fuse SW904 Thermal Switch Note Parts order must contain Service Ref No Part No and Descriptions ...

Page 68: ...5 1900 IC LB1645N IC5601 409 367 2809 IC BA178M09T IC5602 410 344 0404 IC LT1585CT 3 45 IC5801 409 403 6204 IC M66010GP CAPACITOR C009 403 189 2405 ELECT 10U M 16V C011 403 155 9902 NP ELECT 2 2U M 50V C012 403 155 9902 NP ELECT 2 2U M 50V C013 403 193 7809 ELECT 100U M 16V C014 403 069 9500 CERAMIC 0 01U Z 50V C016 403 069 9500 CERAMIC 0 01U Z 50V C017 403 163 8409 ELECT 47U M 16V C018 403 193 78...

Page 69: ... 0 000 ZA 1 10W R5638 401 037 5004 MT GLAZE 0 000 ZA 1 10W R5639 401 037 5004 MT GLAZE 0 000 ZA 1 10W R5646 401 037 5004 MT GLAZE 0 000 ZA 1 10W R5652 401 067 3100 OXIDE MT 3 9 JA 2W R5653 401 067 3100 OXIDE MT 3 9 JA 2W R5655 401 276 4707 MT GLAZE 0 000 ZA 1 3W R5802 401 038 7809 MT GLAZE 56K JA 1 10W R5806 401 038 0800 MT GLAZE 22K JA 1 10W R5807 401 038 0800 MT GLAZE 22K JA 1 10W R5808 401 037 ...

Page 70: ... 3478 SWITCH PUSH 1P 2TX1 SW6817 645 025 3478 SWITCH PUSH 1P 2TX1 SW6818 645 025 3478 SWITCH PUSH 1P 2TX1 SW6819 645 025 3478 SWITCH PUSH 1P 2TX1 SW6821 645 025 3478 SWITCH PUSH 1P 2TX1 SW6822 645 025 3478 SWITCH PUSH 1P 2TX1 610 277 6003ASSY PWB LED M6VA 1AA0B10C21300C CAPACITOR C6851 403 069 9500 CERAMIC 0 01U Z 50V RESISTOR R6851 401 037 5004 MT GLAZE 0 000 ZA 1 10W R6852 401 037 5004 MT GLAZE ...

Page 71: ...44 7205 IC SN74LVC374ANSR CAPACITOR C2131 403 069 9500 CERAMIC 0 01U Z 50V C2132 403 069 9500 CERAMIC 0 01U Z 50V C2133 403 069 9500 CERAMIC 0 01U Z 50V C2134 403 162 4006 ELECT 22U M 6 3V C2151 403 175 3300 ELECT 47U M 16V C2152 403 175 3300 ELECT 47U M 16V C2153 403 175 3300 ELECT 47U M 16V C2154 403 069 9500 CERAMIC 0 01U Z 50V C2155 403 069 9500 CERAMIC 0 01U Z 50V C2156 403 192 5905 CERAMIC 0...

Page 72: ...645 026 8014 R NETWORK 10KX4 1 16W RB5321 645 028 5998 R NETWORK 10X4 1 16W RB5322 645 028 5998 R NETWORK 10X4 1 16W RB5331 645 028 5998 R NETWORK 10X4 1 16W RB5332 645 028 5998 R NETWORK 10X4 1 16W RB5341 645 028 5998 R NETWORK 10X4 1 16W RB5344 645 028 5998 R NETWORK 10X4 1 16W RB5346 645 028 5998 R NETWORK 10X4 1 16W RB5356 645 028 5998 R NETWORK 10X4 1 16W RB5357 645 028 5998 R NETWORK 10X4 1 ...

Page 73: ...GLAZE 33K JA 1 10W R4155 401 038 0602 MT GLAZE 220 JA 1 10W R4156 401 037 5004 MT GLAZE 0 000 ZA 1 10W R4157 401 037 7800 MT GLAZE 150 JA 1 10W R4158 401 037 7800 MT GLAZE 150 JA 1 10W R4159 401 150 4403 MT GLAZE 12K FA 1 10W R4161 401 037 5202 MT GLAZE 100 JA 1 10W R4162 401 037 5608 MT GLAZE 10K JA 1 10W R4163 401 037 5202 MT GLAZE 100 JA 1 10W R4164 401 037 5608 MT GLAZE 10K JA 1 10W R4165 401 ...

Page 74: ... INDUCTOR 2 2U M L6001 645 014 2659 FILTER EMI 10MHZ L6002 645 014 2659 FILTER EMI 10MHZ L6003 645 014 2659 FILTER EMI 10MHZ L6004 645 014 2659 FILTER EMI 10MHZ L6005 645 014 2659 FILTER EMI 10MHZ L6006 645 014 2659 FILTER EMI 10MHZ L6007 645 014 2659 FILTER EMI 10MHZ L6008 645 014 2659 FILTER EMI 10MHZ L6009 645 014 2659 FILTER EMI 10MHZ L6011 645 014 2659 FILTER EMI 10MHZ L6021 645 014 2659 FILT...

Page 75: ... UDZS TE 176 2B MISCELLANEOUS TH4181 408 039 8002 THERMISTOR NTH5G2M31B102J IC6081 408 014 9703 PC CNY17F 3OPT1 6 408 016 8803 PC PC113 VDE0884 K1011 645 030 1919 JACK RCA 2 K1011A 610 260 2203 SHIELD PLATE E M6DA K1012 645 030 1919 JACK RCA 2 K1012A 610 260 2203 SHIELD PLATE E M6DA K1013 645 030 1919 JACK RCA 2 K1013A 610 260 2203 SHIELD PLATE E M6DA K1014 645 021 1355 SOCKET DIN 12P K1014A 610 2...

Page 76: ...03 323 8805 CERAMIC 2 2U Z 16V 403 255 7907 CERAMIC 2 2U Z 16V C5012 403 229 3508 ELECT 100U M 16V C5013 403 314 5905 CERAMIC 0 47U K 16V C5014 403 314 5905 CERAMIC 0 47U K 16V C5051 403 162 4709 ELECT 10U M 16V C5052 403 162 4709 ELECT 10U M 16V RESISTOR RB5001 645 025 5397 R NETWORK 100KX4 1 16W 645 026 8021 R NETWORK 100KX4 1 16W RC3031 401 035 4108 MT GLAZE 0 000 ZA 1 8W R1001 401 147 7707 MT ...

Page 77: ...059 401 037 5202 MT GLAZE 100 JA 1 10W R5061 401 038 6604 MT GLAZE 470K JA 1 10W R5062 401 037 5202 MT GLAZE 100 JA 1 10W R5063 401 038 6604 MT GLAZE 470K JA 1 10W R5064 401 037 5202 MT GLAZE 100 JA 1 10W R5071 401 038 6604 MT GLAZE 470K JA 1 10W R5072 401 037 5202 MT GLAZE 100 JA 1 10W R5073 401 038 6604 MT GLAZE 470K JA 1 10W R5074 401 037 5202 MT GLAZE 100 JA 1 10W R5081 401 037 5707 MT GLAZE 1...

Page 78: ...MT GLAZE 100 JA 1 10W DIODE D6871 407 187 8209 ZENER DIODE UDZ12B TE 17 MISCELLANEOUS A6871 645 034 5029 UNIT REMOCON RECEIVER K68D 645 005 8226 PLUG 3P 610 278 3490ASSY PWB R C2 M6VA 1AA0B10C21400D CAPACITOR C6881 403 316 5408 CERAMIC 1U K 10V RESISTOR R6881 401 037 5202 MT GLAZE 100 JA 1 10W R6882 401 037 5202 MT GLAZE 100 JA 1 10W DIODE D6881 407 187 8209 ZENER DIODE UDZ12B TE 17 MISCELLANEOUS ...

Page 79: ...4605 IC TC74LCX244FT 410 325 4704 IC HD74LVC244AT IC405 410 325 4605 IC TC74LCX244FT 410 325 4704 IC HD74LVC244AT IC406 410 311 5708 IC MC74HCT244ADT 410 315 5506 IC HD74HCT244TV IC407 410 311 5708 IC MC74HCT244ADT 410 315 5506 IC HD74HCT244TV IC4201 410 333 7209 IC AD9054ABST 135 IC4221 410 333 7209 IC AD9054ABST 135 IC4241 410 333 7209 IC AD9054ABST 135 IC4301 409 448 0007 IC LC24049A PK3 IC4302...

Page 80: ...275 403 175 3904 ELECT 10U M 25V C1276 403 164 0204 CERAMIC 0 1U Z 25V C1277 403 155 2200 CERAMIC 3300P K 50V C1278 403 155 1609 CERAMIC 33P J 50V C128 403 325 6304 CERAMIC 0 22U K 10V C1280 403 113 3805 CERAMIC 1000P K 50V C1281 403 164 0204 CERAMIC 0 1U Z 25V C1282 403 164 0204 CERAMIC 0 1U Z 25V C1283 403 149 9208 CERAMIC 0 01U Z 50V C1284 403 175 3904 ELECT 10U M 25V C129 403 325 6304 CERAMIC ...

Page 81: ...4 CERAMIC 0 1U Z 25V C222 403 164 0204 CERAMIC 0 1U Z 25V C223 403 164 0204 CERAMIC 0 1U Z 25V C224 403 164 0204 CERAMIC 0 1U Z 25V C225 403 280 1604 ELECT 220U M 16V C226 403 280 0805 ELECT 330U M 6 3V C227 403 164 0204 CERAMIC 0 1U Z 25V C2301 403 164 0204 CERAMIC 0 1U Z 25V C2302 403 164 0204 CERAMIC 0 1U Z 25V C2303 403 164 0204 CERAMIC 0 1U Z 25V C2304 403 113 3805 CERAMIC 1000P K 50V C2305 4...

Page 82: ... C3304 403 164 0204 CERAMIC 0 1U Z 25V C3305 403 164 0204 CERAMIC 0 1U Z 25V C331 403 113 3805 CERAMIC 1000P K 50V C3310 403 113 3805 CERAMIC 1000P K 50V C332 403 164 0204 CERAMIC 0 1U Z 25V C3320 403 113 3805 CERAMIC 1000P K 50V C3321 403 164 0204 CERAMIC 0 1U Z 25V C3322 403 164 0204 CERAMIC 0 1U Z 25V C333 403 113 3805 CERAMIC 1000P K 50V C3330 403 113 3805 CERAMIC 1000P K 50V C334 403 164 0204...

Page 83: ...03 113 3805 CERAMIC 1000P K 50V C4333 403 164 0204 CERAMIC 0 1U Z 25V C4334 403 164 0204 CERAMIC 0 1U Z 25V C4335 403 164 0204 CERAMIC 0 1U Z 25V C4336 403 113 3805 CERAMIC 1000P K 50V C4341 403 113 3805 CERAMIC 1000P K 50V C4342 403 164 0204 CERAMIC 0 1U Z 25V C4343 403 164 0204 CERAMIC 0 1U Z 25V C4344 403 164 0204 CERAMIC 0 1U Z 25V C4345 403 164 0204 CERAMIC 0 1U Z 25V C4346 403 113 3805 CERAM...

Page 84: ...V C6211 403 113 3805 CERAMIC 1000P K 50V C6212 403 164 0204 CERAMIC 0 1U Z 25V C6213 403 113 3805 CERAMIC 1000P K 50V C6221 403 113 3805 CERAMIC 1000P K 50V C6222 403 164 0204 CERAMIC 0 1U Z 25V C801 403 164 0204 CERAMIC 0 1U Z 25V C802 403 164 0204 CERAMIC 0 1U Z 25V C803 403 155 1609 CERAMIC 33P J 50V C804 403 155 1609 CERAMIC 33P J 50V C805 403 175 0606 ELECT 100U M 6 3V C806 403 175 4505 ELECT...

Page 85: ...W R1137 401 105 0405 MT GLAZE 100 JA 1 16W R1138 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1139 401 105 0405 MT GLAZE 100 JA 1 16W R114 401 105 6001 MT GLAZE 5 6K JA 1 16W R1140 401 105 0405 MT GLAZE 100 JA 1 16W R1141 401 105 0405 MT GLAZE 100 JA 1 16W R1142 401 105 0405 MT GLAZE 100 JA 1 16W R1143 401 105 0603 MT GLAZE 10K JA 1 16W R1144 401 105 0306 MT GLAZE 10 JA 1 16W R1145 401 105 0306 MT GLAZE ...

Page 86: ...W R1453 401 105 5301 MT GLAZE 4 7K JA 1 16W R150 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1501 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1502 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1505 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1506 401 105 0603 MT GLAZE 10K JA 1 16W R1507 401 105 0603 MT GLAZE 10K JA 1 16W R1508 401 105 0603 MT GLAZE 10K JA 1 16W R1509 401 105 3406 MT GLAZE 27K JA 1 16W R1511 401 105 0603 MT...

Page 87: ...03 401 113 4402 MT GLAZE 75 JA 1 16W R205 401 113 4402 MT GLAZE 75 JA 1 16W R210 401 105 5202 MT GLAZE 470 JA 1 16W R211 401 105 0504 MT GLAZE 1K JA 1 16W R212 401 105 5301 MT GLAZE 4 7K JA 1 16W R213 401 105 0504 MT GLAZE 1K JA 1 16W R214 401 105 5301 MT GLAZE 4 7K JA 1 16W R215 401 105 0504 MT GLAZE 1K JA 1 16W R216 401 105 5301 MT GLAZE 4 7K JA 1 16W R220 401 105 5202 MT GLAZE 470 JA 1 16W R222...

Page 88: ...41 401 105 0603 MT GLAZE 10K JA 1 16W R342 401 105 0603 MT GLAZE 10K JA 1 16W R343 401 105 0603 MT GLAZE 10K JA 1 16W R344 401 105 0603 MT GLAZE 10K JA 1 16W R345 401 105 0603 MT GLAZE 10K JA 1 16W R346 401 105 0603 MT GLAZE 10K JA 1 16W R347 401 105 0603 MT GLAZE 10K JA 1 16W R348 401 105 0603 MT GLAZE 10K JA 1 16W R349 401 105 0603 MT GLAZE 10K JA 1 16W R350 401 105 7909 MT GLAZE 0 000 ZA 1 16W ...

Page 89: ... 401 105 0306 MT GLAZE 10 JA 1 16W R4807 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4809 401 105 0306 MT GLAZE 10 JA 1 16W R4810 401 105 0306 MT GLAZE 10 JA 1 16W R4811 401 105 0306 MT GLAZE 10 JA 1 16W R4812 401 105 0306 MT GLAZE 10 JA 1 16W R4813 401 105 0504 MT GLAZE 1K JA 1 16W R4814 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4815 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4816 401 105 7909 MT GLAZE 0 000 ZA...

Page 90: ... 401 105 7909 MT GLAZE 0 000 ZA 1 16W R563 401 105 0603 MT GLAZE 10K JA 1 16W R564 401 105 0603 MT GLAZE 10K JA 1 16W R566 401 105 1600 MT GLAZE 15K JA 1 16W R567 401 105 0702 MT GLAZE 100K JA 1 16W R568 401 105 0504 MT GLAZE 1K JA 1 16W R569 401 105 1105 MT GLAZE 12K JA 1 16W R570 401 113 6109 MT GLAZE 2 4K JA 1 16W R571 401 105 4205 MT GLAZE 33K JA 1 16W R572 401 105 0603 MT GLAZE 10K JA 1 16W R...

Page 91: ... 1706 INDUCTOR 33U J L1102 645 021 1751 INDUCTOR 56U J L1121 645 020 1776 INDUCTOR 3 3U M L1181 645 026 1008 INDUCTOR 3 3U M L1201 401 037 5004 MT GLAZE 0 000 ZA 1 10W L121 645 026 1022 INDUCTOR 4 7U M L122 645 002 5266 INDUCTOR 10U M L1221 645 026 1008 INDUCTOR 3 3U M L1271 645 026 1008 INDUCTOR 3 3U M L1351 645 026 1008 INDUCTOR 3 3U M L1352 645 026 1008 INDUCTOR 3 3U M L1362 645 026 1008 INDUCT...

Page 92: ...403 148 0305 ELECT 470U M 16V RESISTOR RL601 645 028 1310 RELAY 645 028 1303 RELAY RL602 645 028 1310 RELAY 645 028 1303 RELAY R606 402 080 7809 MT GLAZE 150 KA 1W R607 401 166 0802 MT GLAZE 330 JA 1 2W R608 402 078 5701 WIRE WOUND 3 9 JA 7W R609 401 237 0007 MT GLAZE 47K JA 1W R611 401 237 0007 MT GLAZE 47K JA 1W R612 401 237 0007 MT GLAZE 47K JA 1W R613 401 237 0007 MT GLAZE 47K JA 1W R614 402 0...

Page 93: ...3 PC CNY17F 3OPT1 6 408 016 8803 PC PC113 VDE0884 610 278 8389ASSY PWB LINE FILTER M6VA1AA0B10C22100B CAPACITOR C601 404 071 2503 MT POLYEST 0 47U K 250V C603 404 071 2503 MT POLYEST 0 47U K 250V C604 404 060 6505 CERAMIC 2200P M 400V C605 404 060 6505 CERAMIC 2200P M 400V C606 404 060 6505 CERAMIC 2200P M 400V C607 404 060 6505 CERAMIC 2200P M 400V RESISTOR R601 401 008 8607 CARBON 220K JA 1 2W V...

Page 94: ...SVGA MAC or 645 026 6829 CABLE INTERFACE SVGA MAC or 645 024 6326 CABLE INTERFACE MAC A 645 036 6895 CABLE INTERFACE SVGA PS 2 or 645 026 6836 CABLE INTERFACE SVGA PS 2 or 645 024 6333 CABLE INTERFACE PS 2 645 036 6901 CABLE INTERFACE XGA SRAL or 645 026 6843 CABLE INTERFACE SVGA SRAL or 645 025 6349 CABLE INTERFACE XGA SRAL 645 015 3976 CABLE FXAF or 610 234 0969 CABLE AA9901 645 036 4686 ASSY RE...

Page 95: ...5 1 10 34 39 38 20 9 2 27 26 23 22 11 16 21 28 37 40 41 32 33 35 36 24 25 15 17 30 19 4 39 8 6 14 18 3 7 12 31 42 49 42 42 43 43 43 43 43 43 44 44 44 50 50 50 52 52 52 52 52 52 52 52 50 51 51 51 51 51 45 45 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 47 47 48 48 48 48 48 48 42 31 CABINET PARTS ...

Page 96: ...EL AV B M6MA 26 610 274 6358 PANEL FRONT BTM M6MGL 27 610 274 6365 PANEL FRONT TOP M6MGL 28 610 274 8895 PANEL FRONT MID M6MGL 29 610 275 7866 PANEL FILTER M6MG 30 610 277 7659 PANEL COMP A M6VA 31 610 272 9238 SPRING COIL M6MA 32 610 270 5416 COVER DUCT LAMP A M6MA 33 610 270 5423 COVER DUCT LAMP B M6MA 34 610 272 1096 COVER DUCT OUT M6MA 35 610 275 1567 COVER DUCT IN M6MG 36 610 273 9978 HOLDER ...

Page 97: ... 97 Mechanical Parts List CHASSIS PARTS M03 Without lens Without lens M01 M04 M04 A M04 C M04 D M04 B M14 Without glass M17 M18 ...

Page 98: ...Mechanical Parts List 98 M05 M02 M15 M15 M15 M15 M16 M16 Red or Blue LCD Panel see Electrical Parts List Green LCD Panel see Electrical Parts List ...

Page 99: ...6 610 272 1164 HOLDER LAMP PWB M6MA M07 610 272 1171 HOLDER POWER PWB M6MA M08 610 273 7943 SPACER POWER PWB A M6MA M09 610 273 7950 SPACER LAMP PWB A M6MA M10 610 272 1232 SHIELD BOX LAMP A M6MA M11 610 272 1249 SHIELD BOX LAMP B M6MA M12 610 272 1256 SHIELD BOX POW A M6MA M13 610 272 1263 SHIELD BOX POW B M6MA M14 610 279 2959 STOPPER FLT M6VA SCREWS CHASSIS M15 411 174 9308 BOLT HEX SCT SW W 2 ...

Page 100: ... 100 Optical Parts List OPTICAL PARTS L03 L03 A L12 L08 L02 L07 L10 L17 L11 L06 L06 L05 L09 L16 L04 L09 L15 L01 L13 L06 L14 L05 Note Parts order must contain Service Ref No Part No and Descriptions ...

Page 101: ...4 8303 LENS INTEGRATOR L09 645 026 9028 MIRROR R L10 645 035 2515 MIRROR COLD L11 645 035 2676 MIRROR B COLD L12 645 026 9103 OPTICAL FILTER L13 645 026 9110 POLARIZED GLASS IN R L14 645 026 9127 POLARIZED GLASS IN G L15 645 026 9134 POLARIZED GLASS IN B L16 645 035 2539 DICHROIC MIRROR G L17 645 035 2690 DICHROIC MIRROR B Key No Part No Description Key No Part No Description CAUTION Part must be ...

Page 102: ...July 99 1300 SI Printed in Japan SANYO Electric Co Ltd ...