Sanyo PLC-SU32, Service Manual

Page 1: ...the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit Multimedia Projector SERVICE MANUAL FILE NO Model No PLC SU32 PLC SU33 U S A Canada Europe Asia Africa U K Original Version PLC SU33 ...

Page 2: ...____________________________ 24 29 Service adjustment data table______________________________ 30 33 Test points and locations ____________________________________ 34 Troubleshooting ______________________________________________ 35 39 No power ______________________________________________ 35 36 No picture ____________________________________________ 37 38 No sound _______________________________...

Page 3: ...nger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages 15kV...

Page 4: ...put Jacks RCA Type x 3 Video Y Cb Pb Cr Pr and Mini DIN 4 pin x 1 S Video Audio Input Jacks RCA Type x 2 Computer Input Terminal DVI I Terminal Digital Analog Monitor Output Terminal VGA HDB15 Terminal x 1 Computer Audio Input Jack Mini Jack stereo Control Port Connector Mini DIN 8 pin x 1 USB Connector USB Series B receptance x 1 Audio Output Jacks RCA Type x 2 Internal Audio Amp 1 0watt RMS mona...

Page 5: ...stment Signal center adjustment Black level adjustment PC offset adjustment PC gain adjustment AV gain adjustment Common center adjustment Gamma shift adjustment White balance adjustment Disassembly Replaced Parts LCD Prism Ass y Condenser Lens Polarized glass R G B Optical Adjustments Electrical Adjustments Adjustment necessary Check necessary P F Board Main Board Condenser Lens Out Adjustments a...

Page 6: ... thermal switch 1 Remove the cabinet top following to Mechanical Disassemblies 2 Press the reset button on the thermal switch CAUTION Before press the reset button disconnect the AC cord from the projector Circuit Protections This projector is equipped with the following circuit protections to operate in safety If the abnormality occurs inside the projector it will automatically turn off by operat...

Page 7: ...rojection mirror Should the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filter follow the cleaning procedure below 1 Turn the power off and disconnect the AC power cord from the AC outlet 2 Turn the projector up side down and remove an air filter by pul...

Page 8: ...cedures in numerical order Following steps show the basic procedures therefore unnecessary step may be ignored Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Fig 1 1 Remove 8 screws to take the Main Board upward off Fig 2 Cabinet Top and Control Panel removal 1 Main Board removal 2 A A A A Main B...

Page 9: ...d 5 Remove 4 screws D and remove the speaker 6 Remove 1 screws E and remove the Temp Board Fig 3 Fig 4 1 Remove 4 screws A and unhook 2 hooks B at the both of left and right side and the take the Front Panel ass y off 2 Remove 1 screw C to take the R C Board off AV DVI Temp Board and Speaker removal 3 Front Panel and R C Board removal 4 A B B B C A A A A B C DVI board AV board Speaker R C board B ...

Page 10: ...heet off 4 Remove 4 screws D to take the lamp ballast board off Fig 5 1 Remove 3 screws A and pull the Filter Board ass y upward 2 Remove 1 screw B to take the grounding lead from the cabinet bottom 3 Remove 4 screws C to take the Filter Board off Fig 6 Lamp Ballast Unit removal 5 Filter Board removal 6 A Lamp ballast board B B D D D D A A A B C C C C Filter board C C Isolation sheet ...

Page 11: ...ver upward off Mechanical Disassemblies 1 Remove 1 screw A to take the Lamp Cover off 2 Loosen 3 screws B to take the Lamp assembly by pulling the handle Step to next procedure Fig 8 1 Fig 7 Power Box Cover and Fans FN901 FN906 removal 7 Optical Unit removal 8 1 A A A A B B B B C C C FN901 FN906 Power box cover Lamp cover Lamp ass y A B B B ...

Page 12: ...amp Cover Mechanical Disassemblies 1 Remove 8 screws A to take the Power Board ass y upward off 2 Remove 4 screws B to take the P F Board from the Power Board 3 Remove 3 screws C to take the Power Board holder from the Cabinet Bottom Fig 9 Power and P F Board removal 9 A Power board A A A A A A A B B B B C C C P F board Fig 8 2 Optical Unit removal 8 2 Optical unit C C C C C C ...

Page 13: ...906 off Mechanical Disassemblies Fig 10 1 Remove 8 screws B and to take the Fan Duct Top off and remove the Fans FN902 FN903 FN904 2 Remove 4 screws C to take the Fan Duct Bottom off from the Cabinet Bottom Fig 11 Fan FN905 removal 10 Fans FN902 FN903 FN904 removal 11 Interlock switch lever A B B FN905 A B B B B B B B C C C C FN904 FN903 FN902 Fan duct top ...

Page 14: ...toppers B and then take the Lens off from the holder Fig 1 Optical Parts Disassemblies Before taking this procedure remove Cabinet Top and Main Board following to the Mechanical Disassemblies Disassembly requires a 2 0mm hex wrench and a screwdriver Integrator Lens Lens should be placed as the rugged surface side comes to the holder side Fig 2 1 Fig 2 2 Projection Lens removal Integrator Lens In d...

Page 15: ...pward 2 Remove 2 screws B to take the Lens off from the holder Note Should be place the lens as shown in the figure A Optical Pats Disassemblies B Condenser Lens Fig 3 2 Fig 3 1 Lens should be placed as the flat surface side comes to the holder side Holder A A Fig 4 2 Fig 4 1 B B Holder Condenser Lens Out A Condenser lens disassembly Condenser Lens Out disassembly B B B Side View ...

Page 16: ...unting direction of the lens 1 Remove each screw and pull the Polarized Glass In ass y upward 2 Unhook the stoppers and take the glass off upward Hooks Polarized Glass In Fig 6 2 Fig 6 1 Glass should be placed as the film attached side comes to the prism side Phase Sheet A Fig 5 2 Fig 5 1 B B Holder Relay Lens Out A Relay Lens Out disassembly Polarized Glass In removal ...

Page 17: ...el separately otherwise it can not obtain proper picture 1 Remove 9 screws to take the Optical Unit Top off upward Fig 7 1 Fig 8 Polarized Glass Out Pre Polarized Glass removal Optical Unit Top removal Optical Parts Disassemblies A A A Optical Unit Top Polarized Glass Out LCD Panel Prism Ass y Fig 7 2 Glasses should be placed as the film attached side comes to the LCD panel side LCD Panel B ...

Page 18: ...5 8 9 Fig 9 2 4 1 The printed marker comes this side 13 3 7 10 Locations and Directions 6 12 1 Mirror W 2 Integrator lens OUT 3 Prism beam splitter PBS 4 Dichroic mirror B 5 Condenser lens OUT 6 Dichroic mirror G 7 Relay lens IN 8 Mirror R 9 Condenser lens R 10 Condenser lens 11 Condenser lens B 12 Optical filter UV cut 13 Mirror B Key No Description The printed marker comes this side 11 ...

Page 19: ...op View A A A A LCD Panel Prism Ass y Note Do not replace the LCD panel separately otherwise it can not obtain proper pic ture IMPORTANT NOTICE on LCD Panel Prism Ass y Replacement LCD panels used for this model can not be replaced separately Do not disassemble the LCD Panel Prism Ass y These LCD panels are installed with precision at the factory When replacing the LCD panel should be replaced who...

Page 20: ...ons to move a red frame pointer to SETTING menu icon 2 Press the POINT DOWN button to move a red frame pointer to Lamp counter reset and then press the SELECT button The message Lamp replace counter reset is displayed Move the pointer to Yes and the press the SELECT button 3 Another confirmation dialog box appears and select Yes to reset Lamp Replace Counter Please refer to the owners manual for f...

Page 21: ...nting Base G Polarized Glass Mounting Base A A A Slot B Fig 1 2 Fig 1 1 Polarized glass mounting base Optical Adjustments Main Board A Contrast adjustment Before taking optical adjustments below remove the Cabinet Top and Main Board following to the Mechanical Disassemblies Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Condenser lens Condenser lens out or Relay lens...

Page 22: ... adjust the slot B to make color uniformity in green by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in green by using a slot screwdriver 4 Tighten screws A and C to fix the Condenser lens unit Note The relay lens adjustment must be carried out after...

Page 23: ...e 2 0mm hex driver and adjust the slot B to make color uniformity in cyan by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 3 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in cyan by using a slot screw driver 4 Tighten the screw A and C to fix the relay lens unit Fig 3 1 A Slot B Optical Adjustments...

Page 24: ...x driver and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 4 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in white by using a slot screwdriver 4 Tighten the screws A and C to fix the relay lens unit Fig 4 1 A Slot B a b b Moving of slot B a Wh...

Page 25: ... adjustments following to the Electrical Adjustments The data of lamp replacement monitor timer is stored in the IC1801 Please note that the lamp replace counter is reset when the memory IC IC1801 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC1801 is replaced with new one the CPU writes down the default data of the service adjustments...

Page 26: ...ture control mode STANDARD mode unless otherwise noted Note Please refer to Service Adjustment Menu Operation for entering to the service mode and adjusting the service data Electrical Adjustments Output Voltage adjustment 1 Enter the service mode and select group no 11 and item no 0 Set data value to 1 2 Connect a digital voltmeter to test point TP12V1 and chassis ground Select item no 1 and chan...

Page 27: ... an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 3 item no 3 and change data value to adjust amplitude a to be 10 0 0 1V R BLACK ADJUSTMENT 6 Connect an oscilloscope to test point TP25G1 and chassis ground 7 Select group no 3 item no 4 and change data value to adjust amplitude a to be 10 0 0 1V R BLACK ADJUSTMENT 8 Connect an oscilloscope to test point TP25B1 and chassis ...

Page 28: ...alue to adjust waveform a to be minimum ampli tude White Level a PC Gain adjustment 1 Receive the 16 step gray scale computer signal 2 Set to COMPUTER mode 3 Enter the service mode R OFFSET ADJUSTMENT 4 Connect an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 3 item no 11 and change data value to adjust the waveform a black portion to be maximum amplitude G OFFSET ADJUSTME...

Page 29: ...de R GAIN ADJUSTMENT 4 Connect an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 2 item no 3 and change data value to adjust waveform a to be minimum ampli tude G GAIN ADJUSTMENT 6 Connect an oscilloscope to test point TP25G1 and chassis ground 7 Select group no 2 item no 4 and change data value to adjust waveform a to be minimum ampli tude B GAIN ADJUSTMENT 8 Connect an os...

Page 30: ...Pr except 1035i 9 R Y R 6 13 6 6 0 15 10 R Y B 5 15 5 5 0 15 11 G Y R 8 8 8 8 0 15 12 G Y B 10 4 10 10 0 15 13 MAT_OUT 0 0 0 1 0 3 15kHz 480i 575i 480p 575p 1080i 1035i 720p 14 SYSTEM 0 1 2 0 3 15 V_TC 3 3 3 0 3 16 H_WIDTH 3 2 0 0 3 17 HS_MASK 0 1 1 0 1 Video S Video 480i 575i 480p 575p 1080i 1035i 720p 18 CTI_LEVEL 2 2 2 2 0 3 15kHz 480i 575i 480p 575p 1080i 1035i 720p 19 SUB_SHP 2 2 2 0 3 20 SHP...

Page 31: ...04 Note1 28 Real Cinema GAMMA 0 512 512 0 1023 29 Real Cinema GAMMA 1 492 538 0 1023 30 Real Cinema GAMMA 2 497 524 0 1023 31 Real Cinema GAMMA 3 502 519 0 1023 32 Real Cinema GAMMA 4 507 516 0 1023 33 Real Cinema GAMMA 5 509 515 0 1023 34 Real Cinema GAMMA 6 510 512 0 1023 35 Real Cinema GAMMA 7 510 511 0 1023 36 Real Cinema GAMMA 8 510 510 0 1023 37 Real Cinema GAMMA 9 510 510 0 1023 38 Real Cin...

Page 32: ...f user control data to the factory ship data when data changes to 10 Group 11 Fan Control Fan voltage adjustment 0 Fan Speed Mode 0 0 3 0 Fan control 1 Min 2 Mid 3 Max it can not be memorized 1 Fan 1 Min Data 44 0 127 Minimum output data when controlling Fans 2 Fan 2 Min Data 63 0 127 Minimum output data when controlling Fans 3 Fan 1 Max Data 217 128 255 Maximum output data when controlling Fans 4...

Page 33: ...CH 115 0 2047 3 V BACK PORCH 52 0 2047 4 DISP LINE 1048 0 2047 5 CLAMP 5 0 2047 Group 513 HDTV 1080i 50 Gakaku 0 TOTAL DOTS 1130 0 2047 1 DISP DOTS 800 0 2047 2 H BACK PORCH 113 0 2047 3 V BACK PORCH 64 0 2047 4 DISP LINE 1044 0 2047 5 CLAMP 5 0 2047 Group 514 HDTV 1035i Gakaku 0 TOTAL DOTS 942 0 2047 1 DISP DOTS 800 0 2047 2 H BACK PORCH 115 0 2047 3 V BACK PORCH 90 0 2047 4 DISP LINE 1006 0 2047...

Page 34: ... TP12V2 TP12V1 TP3581 TP25R1 TP25R2 TP3551 TP11SC TP11SY TP25G2 TP11CV TP11PB TP11PR TP25G1 TP62V TP62H TP52R TP52B TP52G TP201G TP201B TP201R TP205 TP25B1 TP25B2 TPDCLK TPDHS TPDVS 34 Electrical Adjustments MAIN BOARD Test Points and Locations ...

Page 35: ...ality occurs on drive signals for power or lamp circuit Abnormality on power starter signals POWER 5V_SW POWER signal is output from pin 1 of IC801 and sent to pin 17 of IC1881 and output from pin 3 by the name of 5V_SW signal 5V_SW signal drives 15 5V and 9VMCI power supply circuits on the power board POWER 5V_SW High in power on Check POWER and 5V_SW signals 9V regulator circuit Q65A Q65B Q65C I...

Page 36: ... IC2881 TEMP SENSOR IC4881 TEMP SENS TEMP SENSOR BOARD 9 10 13 14 15 16 11 12 1 2 1 2 47 80 81 48 82 3 39 1 41 5 3 9 12 18 2 8 11 17 15 Q661 37 38 P F BOARD POWER BOARD MAIN BOARD LAMP BALLAST UNIT AC IN K6D K6E K6F K6J K6K K6M K6L K6S K8S K6S K8S K8B K8E K48E K8N K8P CB1 CB2 LAMP Ass y LAMP_ERR SDA SCL IC611 P F CONTROL TSW611 LAMP On High On High Failure Low Failure Low Failure High On High On H...

Page 37: ...s 10 and 11 of IC6261 AV Low PC High 2 No picture from Computer source Analog Check RGB signals at pins 35 36 37 38 and 39 40 of K10V on the DVI Board and K3V on the Main Board Check Sync signals IN_H IN_V at pins 5 6 and 3 4 of K10W on the DVI Board and K3W on the Main Board Check RGB signals at pins 1 3 and 5 of IC5211 Check RGB signals at pins 12 10 and 8 of IC5241 Check Sync signals at pins 13...

Page 38: ... VIDEO_RGB IC2161 D A IC2181 I O BLANK_SW AV PC SYNC_SW BLKC_DC C_SWIN S_SW 7 8 IC1401 DIGITAL BRIGHTER CONTROL DB0 9 DG0 9 DR0 9 DGB0 9 DGA0 9 DRA0 9 5 4 9 1 TPDHS TPDVS TPCLK DCLK TURBO_1 DBB0 9 DRB0 9 VIDEO Y Pb Cb Pr Cr IC1581 D A IC2571 D A TP25G1 TP25B1 TP25R1 IC3551 NRS 3 6 IC3581 NRS 3 7 NRS VCOM RGT DWN B LCD PANEL G LCD PANEL R LCD PANEL 4 5 6 8 9 18 19 7 13 11 12 IC531 S H_G IC401 DIGIT...

Page 39: ...by Lens Motor Problems IC2161 D A AV PC 7 8 IC1831 D A AUDIO MUTE IC1881 BUFFER 13 7 MUTE IC5011 AUDIO SW 1 13 2 12 10 11 15 14 PC_L R AV_L R IC001 AUDIO CONTROL 2 1 4 6 8 Q5072 Q1816 Q1817 Q1818 Q1819 Q011 AV PC Q5031 Q5041 Q5051 Q5061 Q5081 Q5082 MUTE VOLUME SPEAKER 7 2 3 2 3 14 7 SCL2_5 SDA2_5 SCL1_5 SDA1_5 IC801 SUB CPU 80 81 79 78 COMPUTER AUDIO IN VIDEO AUDIO IN MONITOR AUDIO OUT 29 30 27 28...

Page 40: ...S Focus O L Focus 35 P11 TIOCB0 A21 R C Remote control signal input I L active 36 P12 TIOCC0 TCLKA A22 USB_RESET USB Reset signal output O L active 37 P13 TIOCD0 TCLKB A23 USB_BRST USB_BRST O L On 38 P14 TIOCA1 IRQ0 SCLK Serial clock output O H active 39 P15 TIOCB1 TCLKC BLAST_AC Lamp Ballast control signal O H on 40 P16 TIOCA2 IRQ1 TXD_SW TXD_SW O H PW Main CPU 41 P17 TIOCB2 TCLKD FAN ON OFF Fan ...

Page 41: ... active 82 P36 BLAST_SW Lamp ballast 400VON OFF O H on 83 P77 TXD3 MCI TX Viewer TxD O L active 84 P76 RXD3 MCI RX Viewer RxD I L active 85 P75 TMO3 SCK3 SCL 4 IIC Bus 4 SCL O L active 86 P74 TMO2 MRES M RESET Manual reset I L reset 87 P73 TMO1 CS7 PW_IN0 PW365 data input 0 I 88 P72 TMO0 CS6 PW_IN1 PW365 data input 1 I 89 P71 TMRI23 TMCI23 CS5 OPT_ECO Eco Mode Option I 90 P70 TMRI01 TMCI01 CS4 OPT...

Page 42: ...U1 D A converter upper ref voltage CH7 CH12 Vcc 12 GND GND GND 13 VrefU2 D A converter upper ref voltage CH1 CH6 Vcc 14 AO1 VOL_CNT Control sound output volume L minimum 15 AO2 CG1_CG2 L CG1 H CG2 16 AO3 MOUSE Air mouse On Off H On L Off 17 AO4 MOUSE_RESET Air mouse CPU reset Reset start H L H 18 AO5 TURBO Turbo motor control L On 19 AO6 TURBO Turbo motor control L On 20 Vcc Digital power supply 2...

Page 43: ...erence voltage 5 AO8 REF_G D A reference voltage 6 AO9 REF_R D A reference voltage 7 AO10 Not used 0V fixed 8 AO11 Not used 0V fixed 9 AO12 Not used 0V fixed 10 VrefL D A converter lower ref voltage Connected to GND 11 VrefU1 D A converter upper ref voltage CH7 CH12 Vcc 5V 12 GND GND GND 13 VrefU2 D A converter upper ref voltage CH1 CH6 Vcc 5V 14 AO1 B CENT Video center voltage 15 AO2 G CENT Video...

Page 44: ... IN IC1101 5 C IN IC1101 7 Y OUT IC1101 21 CB OUT IC1101 22 CR OUT IC1101 23 H SYNC OUT IC1101 9 V SYNC OUT IC1101 4 R OUT IC4101 35 G OUT IC4101 37 B OUT IC1101 7 R DRIVE TP52R TP201R G DRIVE TP52G TP201G B DRIVE TP52B TP201G ...

Page 45: ... 29 V SYNC OUT IC4101 28 H SYNC IN TP205 H SYNC DRIVE TP62H V SYNC DRIVE TP62V DHS TPDHS DVS TPDVS NRS TP3551 TP3581 R S H OUT TP25R1 TP25R2 G S H OUT TP25G1 TP25G2 B S H OUT TP25B1 TP25B2 BALLAST SW TP28L Waveforms 45 ...

Page 46: ...by air spray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical bas...

Page 47: ... 47 IC Block Diagrams AD8183ARU AD8185ARU Selector IC5241 IC5211 BA6287F Motor Drive IC5501 IC5551 ...

Page 48: ... 48 CXA2101AQ RGB Matrix IC4101 IC Block Diagrams BA7078AF Selector IC6241 ...

Page 49: ... 49 CXD2064Q Digital Comb Filter IC2101 L3E01031 Level Shift IC3531 IC3561 IC Block Diagrams ...

Page 50: ... 50 L3E06070 D A Sample Hold IC501 IC531 IC561 L3E07050 Color Gamma Correction Timing Controller IC401 IC Block Diagrams ...

Page 51: ... 51 ML60851 USB I F IC9801 M62393 D A IC2571 IC Block Diagrams ...

Page 52: ... 52 TA1318N AFC Detector IC6171 TB1274AF Video Decoder IC1101 IC Block Diagrams ...

Page 53: ... 53 FA7612CA PWC Controller IC65A IC671 IC681 IC Block Diagrams STR Z2156 Switching Controller IC631 ...

Page 54: ...op View A A A A LCD Panel Prism Ass y Note Do not replace the LCD panel separately otherwise it can not obtain proper pic ture IMPORTANT NOTICE on LCD Panel Prism Ass y Replacement LCD panels used for this model can not be replaced separately Do not disassemble the LCD Panel Prism Ass y These LCD panels are installed with precision at the factory When replacing the LCD panel should be replaced who...

Page 55: ...ons to move a red frame pointer to SETTING menu icon 2 Press the POINT DOWN button to move a red frame pointer to Lamp counter reset and then press the SELECT button The message Lamp replace counter reset is displayed Move the pointer to Yes and the press the SELECT button 3 Another confirmation dialog box appears and select Yes to reset Lamp Replace Counter Please refer to the owners manual for f...

Page 56: ...nting Base G Polarized Glass Mounting Base A A A Slot B Fig 1 2 Fig 1 1 Polarized glass mounting base Optical Adjustments Main Board A Contrast adjustment Before taking optical adjustments below remove the Cabinet Top and Main Board following to the Mechanical Disassemblies Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Condenser lens Condenser lens out or Relay lens...

Page 57: ... adjust the slot B to make color uniformity in green by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in green by using a slot screwdriver 4 Tighten screws A and C to fix the Condenser lens unit Note The relay lens adjustment must be carried out after...

Page 58: ...e 2 0mm hex driver and adjust the slot B to make color uniformity in cyan by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 3 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in cyan by using a slot screw driver 4 Tighten the screw A and C to fix the relay lens unit Fig 3 1 A Slot B Optical Adjustments...

Page 59: ...x driver and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 4 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in white by using a slot screwdriver 4 Tighten the screws A and C to fix the relay lens unit Fig 4 1 A Slot B a b b Moving of slot B a Wh...

Page 60: ... adjustments following to the Electrical Adjustments The data of lamp replacement monitor timer is stored in the IC1801 Please note that the lamp replace counter is reset when the memory IC IC1801 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC1801 is replaced with new one the CPU writes down the default data of the service adjustments...

Page 61: ...ture control mode STANDARD mode unless otherwise noted Note Please refer to Service Adjustment Menu Operation for entering to the service mode and adjusting the service data Electrical Adjustments Output Voltage adjustment 1 Enter the service mode and select group no 11 and item no 0 Set data value to 1 2 Connect a digital voltmeter to test point TP12V1 and chassis ground Select item no 1 and chan...

Page 62: ... an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 3 item no 3 and change data value to adjust amplitude a to be 10 0 0 1V R BLACK ADJUSTMENT 6 Connect an oscilloscope to test point TP25G1 and chassis ground 7 Select group no 3 item no 4 and change data value to adjust amplitude a to be 10 0 0 1V R BLACK ADJUSTMENT 8 Connect an oscilloscope to test point TP25B1 and chassis ...

Page 63: ...alue to adjust waveform a to be minimum ampli tude White Level a PC Gain adjustment 1 Receive the 16 step gray scale computer signal 2 Set to COMPUTER mode 3 Enter the service mode R OFFSET ADJUSTMENT 4 Connect an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 3 item no 11 and change data value to adjust the waveform a black portion to be maximum amplitude G OFFSET ADJUSTME...

Page 64: ...de R GAIN ADJUSTMENT 4 Connect an oscilloscope to test point TP25R1 and chassis ground 5 Select group no 2 item no 3 and change data value to adjust waveform a to be minimum ampli tude G GAIN ADJUSTMENT 6 Connect an oscilloscope to test point TP25G1 and chassis ground 7 Select group no 2 item no 4 and change data value to adjust waveform a to be minimum ampli tude B GAIN ADJUSTMENT 8 Connect an os...

Page 65: ...Pr except 1035i 9 R Y R 6 13 6 6 0 15 10 R Y B 5 15 5 5 0 15 11 G Y R 8 8 8 8 0 15 12 G Y B 10 4 10 10 0 15 13 MAT_OUT 0 0 0 1 0 3 15kHz 480i 575i 480p 575p 1080i 1035i 720p 14 SYSTEM 0 1 2 0 3 15 V_TC 3 3 3 0 3 16 H_WIDTH 3 2 0 0 3 17 HS_MASK 0 1 1 0 1 Video S Video 480i 575i 480p 575p 1080i 1035i 720p 18 CTI_LEVEL 2 2 2 2 0 3 15kHz 480i 575i 480p 575p 1080i 1035i 720p 19 SUB_SHP 2 2 2 0 3 20 SHP...

Page 66: ...04 Note1 28 Real Cinema GAMMA 0 512 512 0 1023 29 Real Cinema GAMMA 1 492 538 0 1023 30 Real Cinema GAMMA 2 497 524 0 1023 31 Real Cinema GAMMA 3 502 519 0 1023 32 Real Cinema GAMMA 4 507 516 0 1023 33 Real Cinema GAMMA 5 509 515 0 1023 34 Real Cinema GAMMA 6 510 512 0 1023 35 Real Cinema GAMMA 7 510 511 0 1023 36 Real Cinema GAMMA 8 510 510 0 1023 37 Real Cinema GAMMA 9 510 510 0 1023 38 Real Cin...

Page 67: ...f user control data to the factory ship data when data changes to 10 Group 11 Fan Control Fan voltage adjustment 0 Fan Speed Mode 0 0 3 0 Fan control 1 Min 2 Mid 3 Max it can not be memorized 1 Fan 1 Min Data 44 0 127 Minimum output data when controlling Fans 2 Fan 2 Min Data 63 0 127 Minimum output data when controlling Fans 3 Fan 1 Max Data 217 128 255 Maximum output data when controlling Fans 4...

Page 68: ...CH 115 0 2047 3 V BACK PORCH 52 0 2047 4 DISP LINE 1048 0 2047 5 CLAMP 5 0 2047 Group 513 HDTV 1080i 50 Gakaku 0 TOTAL DOTS 1130 0 2047 1 DISP DOTS 800 0 2047 2 H BACK PORCH 113 0 2047 3 V BACK PORCH 64 0 2047 4 DISP LINE 1044 0 2047 5 CLAMP 5 0 2047 Group 514 HDTV 1035i Gakaku 0 TOTAL DOTS 942 0 2047 1 DISP DOTS 800 0 2047 2 H BACK PORCH 115 0 2047 3 V BACK PORCH 90 0 2047 4 DISP LINE 1006 0 2047...

Page 69: ... TP12V2 TP12V1 TP3581 TP25R1 TP25R2 TP3551 TP11SC TP11SY TP25G2 TP11CV TP11PB TP11PR TP25G1 TP62V TP62H TP52R TP52B TP52G TP201G TP201B TP201R TP205 TP25B1 TP25B2 TPDCLK TPDHS TPDVS 34 Electrical Adjustments MAIN BOARD Test Points and Locations ...

Page 70: ...ality occurs on drive signals for power or lamp circuit Abnormality on power starter signals POWER 5V_SW POWER signal is output from pin 1 of IC801 and sent to pin 17 of IC1881 and output from pin 3 by the name of 5V_SW signal 5V_SW signal drives 15 5V and 9VMCI power supply circuits on the power board POWER 5V_SW High in power on Check POWER and 5V_SW signals 9V regulator circuit Q65A Q65B Q65C I...

Page 71: ... IC2881 TEMP SENSOR IC4881 TEMP SENS TEMP SENSOR BOARD 9 10 13 14 15 16 11 12 1 2 1 2 47 80 81 48 82 3 39 1 41 5 3 9 12 18 2 8 11 17 15 Q661 37 38 P F BOARD POWER BOARD MAIN BOARD LAMP BALLAST UNIT AC IN K6D K6E K6F K6J K6K K6M K6L K6S K8S K6S K8S K8B K8E K48E K8N K8P CB1 CB2 LAMP Ass y LAMP_ERR SDA SCL IC611 P F CONTROL TSW611 LAMP On High On High Failure Low Failure Low Failure High On High On H...

Page 72: ...s 10 and 11 of IC6261 AV Low PC High 2 No picture from Computer source Analog Check RGB signals at pins 35 36 37 38 and 39 40 of K10V on the DVI Board and K3V on the Main Board Check Sync signals IN_H IN_V at pins 5 6 and 3 4 of K10W on the DVI Board and K3W on the Main Board Check RGB signals at pins 1 3 and 5 of IC5211 Check RGB signals at pins 12 10 and 8 of IC5241 Check Sync signals at pins 13...

Page 73: ... VIDEO_RGB IC2161 D A IC2181 I O BLANK_SW AV PC SYNC_SW BLKC_DC C_SWIN S_SW 7 8 IC1401 DIGITAL BRIGHTER CONTROL DB0 9 DG0 9 DR0 9 DGB0 9 DGA0 9 DRA0 9 5 4 9 1 TPDHS TPDVS TPCLK DCLK TURBO_1 DBB0 9 DRB0 9 VIDEO Y Pb Cb Pr Cr IC1581 D A IC2571 D A TP25G1 TP25B1 TP25R1 IC3551 NRS 3 6 IC3581 NRS 3 7 NRS VCOM RGT DWN B LCD PANEL G LCD PANEL R LCD PANEL 4 5 6 8 9 18 19 7 13 11 12 IC531 S H_G IC401 DIGIT...

Page 74: ...by Lens Motor Problems IC2161 D A AV PC 7 8 IC1831 D A AUDIO MUTE IC1881 BUFFER 13 7 MUTE IC5011 AUDIO SW 1 13 2 12 10 11 15 14 PC_L R AV_L R IC001 AUDIO CONTROL 2 1 4 6 8 Q5072 Q1816 Q1817 Q1818 Q1819 Q011 AV PC Q5031 Q5041 Q5051 Q5061 Q5081 Q5082 MUTE VOLUME SPEAKER 7 2 3 2 3 14 7 SCL2_5 SDA2_5 SCL1_5 SDA1_5 IC801 SUB CPU 80 81 79 78 COMPUTER AUDIO IN VIDEO AUDIO IN MONITOR AUDIO OUT 29 30 27 28...

Page 75: ...S Focus O L Focus 35 P11 TIOCB0 A21 R C Remote control signal input I L active 36 P12 TIOCC0 TCLKA A22 USB_RESET USB Reset signal output O L active 37 P13 TIOCD0 TCLKB A23 USB_BRST USB_BRST O L On 38 P14 TIOCA1 IRQ0 SCLK Serial clock output O H active 39 P15 TIOCB1 TCLKC BLAST_AC Lamp Ballast control signal O H on 40 P16 TIOCA2 IRQ1 TXD_SW TXD_SW O H PW Main CPU 41 P17 TIOCB2 TCLKD FAN ON OFF Fan ...

Page 76: ... active 82 P36 BLAST_SW Lamp ballast 400VON OFF O H on 83 P77 TXD3 MCI TX Viewer TxD O L active 84 P76 RXD3 MCI RX Viewer RxD I L active 85 P75 TMO3 SCK3 SCL 4 IIC Bus 4 SCL O L active 86 P74 TMO2 MRES M RESET Manual reset I L reset 87 P73 TMO1 CS7 PW_IN0 PW365 data input 0 I 88 P72 TMO0 CS6 PW_IN1 PW365 data input 1 I 89 P71 TMRI23 TMCI23 CS5 OPT_ECO Eco Mode Option I 90 P70 TMRI01 TMCI01 CS4 OPT...

Page 77: ...U1 D A converter upper ref voltage CH7 CH12 Vcc 12 GND GND GND 13 VrefU2 D A converter upper ref voltage CH1 CH6 Vcc 14 AO1 VOL_CNT Control sound output volume L minimum 15 AO2 CG1_CG2 L CG1 H CG2 16 AO3 MOUSE Air mouse On Off H On L Off 17 AO4 MOUSE_RESET Air mouse CPU reset Reset start H L H 18 AO5 TURBO Turbo motor control L On 19 AO6 TURBO Turbo motor control L On 20 Vcc Digital power supply 2...

Page 78: ...erence voltage 5 AO8 REF_G D A reference voltage 6 AO9 REF_R D A reference voltage 7 AO10 Not used 0V fixed 8 AO11 Not used 0V fixed 9 AO12 Not used 0V fixed 10 VrefL D A converter lower ref voltage Connected to GND 11 VrefU1 D A converter upper ref voltage CH7 CH12 Vcc 5V 12 GND GND GND 13 VrefU2 D A converter upper ref voltage CH1 CH6 Vcc 5V 14 AO1 B CENT Video center voltage 15 AO2 G CENT Video...

Page 79: ... IN IC1101 5 C IN IC1101 7 Y OUT IC1101 21 CB OUT IC1101 22 CR OUT IC1101 23 H SYNC OUT IC1101 9 V SYNC OUT IC1101 4 R OUT IC4101 35 G OUT IC4101 37 B OUT IC1101 7 R DRIVE TP52R TP201R G DRIVE TP52G TP201G B DRIVE TP52B TP201G ...

Page 80: ... 29 V SYNC OUT IC4101 28 H SYNC IN TP205 H SYNC DRIVE TP62H V SYNC DRIVE TP62V DHS TPDHS DVS TPDVS NRS TP3551 TP3581 R S H OUT TP25R1 TP25R2 G S H OUT TP25G1 TP25G2 B S H OUT TP25B1 TP25B2 BALLAST SW TP28L Waveforms 45 ...

Page 81: ...by air spray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical bas...

Page 82: ... 47 IC Block Diagrams AD8183ARU AD8185ARU Selector IC5241 IC5211 BA6287F Motor Drive IC5501 IC5551 ...

Page 83: ... 48 CXA2101AQ RGB Matrix IC4101 IC Block Diagrams BA7078AF Selector IC6241 ...

Page 84: ... 49 CXD2064Q Digital Comb Filter IC2101 L3E01031 Level Shift IC3531 IC3561 IC Block Diagrams ...

Page 85: ... 50 L3E06070 D A Sample Hold IC501 IC531 IC561 L3E07050 Color Gamma Correction Timing Controller IC401 IC Block Diagrams ...

Page 86: ... 51 ML60851 USB I F IC9801 M62393 D A IC2571 IC Block Diagrams ...

Page 87: ... 52 TA1318N AFC Detector IC6171 TB1274AF Video Decoder IC1101 IC Block Diagrams ...

Page 88: ... 53 FA7612CA PWC Controller IC65A IC671 IC681 IC Block Diagrams STR Z2156 Switching Controller IC631 ...

Page 89: ...e film MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM M...

Page 90: ...RD F601 Fuse Power Board Thermal Switch SW902 Note Parts order must contain Chassis No Part No and Descriptions DVI Board FN906 Cooling Fan P F Board FN901 Cooling Fan Interlock switch SW904 Temp Board RC Board AV Board Main Board Line Filter Board Lamp Ballast Board ...

Page 91: ...05 4601 MT GLAZE 3 9K JA 1 16W R6809 401 105 4106 MT GLAZE 3 3K JA 1 16W R6811 401 105 7909 MT GLAZE 0 000 ZA 1 16W R6812 401 105 7909 MT GLAZE 0 000 ZA 1 16W R6816 401 105 1600 MT GLAZE 15K JA 1 16W R6817 401 105 6605 MT GLAZE 6 8K JA 1 16W R6818 401 105 4601 MT GLAZE 3 9K JA 1 16W R6819 401 105 4106 MT GLAZE 3 3K JA 1 16W R6821 401 105 7909 MT GLAZE 0 000 ZA 1 16W R6822 401 105 7909 MT GLAZE 0 0...

Page 92: ...51 2900 IC TC4053BF EL IC5161 409 404 7200 IC TC7SET00FU TE85L CAPACITOR C001 403 322 7809 ELECT 220U M 6 3V 403 349 4706 ELECT 220U M 6 3V C002 403 164 0204 CERAMIC 0 1U Z 25V C011 403 162 4709 ELECT 10U M 16V 403 335 0309 ELECT 10U M 16V C012 403 266 8108 NP ELECT 1U M 50V C013 403 162 6208 ELECT 1U M 50V C1041 403 157 3601 CERAMIC 100P J 50V C1042 403 157 3601 CERAMIC 100P J 50V C1061 403 164 0...

Page 93: ...6605 MT GLAZE 6 8K JA 1 16W R5022 401 105 6605 MT GLAZE 6 8K JA 1 16W R5031 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5032 401 105 2805 MT GLAZE 2 2K JA 1 16W R5034 401 105 1501 MT GLAZE 1 5K JA 1 16W R5041 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5042 401 105 2805 MT GLAZE 2 2K JA 1 16W R5044 401 105 1501 MT GLAZE 1 5K JA 1 16W R5046 401 105 2003 MT GLAZE 1 8K JA 1 16W R5051 401 105 7909 MT GLAZE 0 000 ...

Page 94: ... 149 0807 DIODE 1SS355 TE 17 MISCELLANEOUS K10A 645 009 8093 SOCKET D SUB 15P K10B 645 000 2571 JACK PHONE D8 0 K10C 645 000 2595 SOCKET DIN 8P K10D 645 028 0382 SOCKET USB 4P K20A 645 042 2799 JACK RCA 3 K20B 645 030 6297 SOCKET DIN 4P K20C 645 047 8499 JACK RCA 2 K20D 645 047 8499 JACK RCA 2 SW1061 645 042 8104 SWITCH PUSH 1P 1TX1 610 299 7347 ASSY PWB DVI MK8A 1AA0B10C3850B TRANSISTOR Q7011 405...

Page 95: ...5 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q1141 405 134 5905 TR 2SA1037AK T146 R Q1142 405 134 5905 TR 2SA1037AK T146 R Q1143 405 134 5905 TR 2SA1037AK T146 R Q1151 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 ...

Page 96: ...1037AK T146 R Q3181 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q3182 405 134 5905 TR 2SA1037AK T146 R Q3591 405 002 8304 TR 2SA1203 Y TE12L Q3592 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR...

Page 97: ...300 IC TC74VCX16244FT IC8061 410 321 8300 IC TC74VCX16244FT IC8071 410 321 8300 IC TC74VCX16244FT IC8081 410 407 4004 IC TC74VCX541FT IC8101 409 211 7301 IC MC14053BF 409 051 2900 IC TC4053BF TP1 IC8111 409 417 5507 IC 24LC04BT SN IC841 409 433 4201 IC MN13821 H TX IC9801 409 468 8908 IC ML60851CTB 409 521 4502 IC ML60851DTB CAPACITOR C1101 403 304 2105 ELECT 47U M 6 3V C1102 403 164 0204 CERAMIC ...

Page 98: ...25 403 164 0204 CERAMIC 0 1U Z 25V C228 403 164 0204 CERAMIC 0 1U Z 25V C229 403 164 0204 CERAMIC 0 1U Z 25V C231 403 164 0204 CERAMIC 0 1U Z 25V C232 403 164 0204 CERAMIC 0 1U Z 25V C233 403 164 0204 CERAMIC 0 1U Z 25V C234 403 164 0204 CERAMIC 0 1U Z 25V C235 403 164 0204 CERAMIC 0 1U Z 25V C2501 403 164 0204 CERAMIC 0 1U Z 25V C2502 403 164 0204 CERAMIC 0 1U Z 25V C2503 403 164 0204 CERAMIC 0 1...

Page 99: ...0V C4137 403 283 6309 CERAMIC 1U Z 10V C4138 403 164 0204 CERAMIC 0 1U Z 25V C4139 403 164 0204 CERAMIC 0 1U Z 25V C414 403 164 0204 CERAMIC 0 1U Z 25V C4141 403 164 0204 CERAMIC 0 1U Z 25V C4142 403 162 4709 ELECT 10U M 16V 403 335 0309 ELECT 10U M 16V C4143 403 162 6000 ELECT 0 47U M 50V C4144 403 149 9208 CERAMIC 0 01U Z 50V C4146 403 162 4709 ELECT 10U M 16V 403 335 0309 ELECT 10U M 16V C4147 ...

Page 100: ...U Z 25V C6147 403 163 9802 CERAMIC 0 047U Z 25V C6151 403 163 9802 CERAMIC 0 047U Z 25V C6170 403 229 3508 ELECT 100U M 16V 403 335 0408 ELECT 100U M 16V C6171 403 229 3508 ELECT 100U M 16V 403 335 0408 ELECT 100U M 16V C6172 403 164 0204 CERAMIC 0 1U Z 25V C6176 403 164 0204 CERAMIC 0 1U Z 25V C6177 403 164 0204 CERAMIC 0 1U Z 25V C6178 403 215 2201 CERAMIC 0 01U K 50V C6179 403 162 6604 ELECT 2 ...

Page 101: ...204 CERAMIC 0 1U Z 25V C9803 403 164 0204 CERAMIC 0 1U Z 25V C9804 403 164 0204 CERAMIC 0 1U Z 25V C9806 403 164 0204 CERAMIC 0 1U Z 25V C9811 403 113 3805 CERAMIC 1000P K 50V C9812 403 153 9102 CERAMIC 5P C 50V C9813 403 164 0204 CERAMIC 0 1U Z 25V RESISTOR RB1431 645 037 0663 R NETWORK 22X4 0 063W 645 033 2210 R NETWORK 22X4 1 16W RB1432 645 037 0663 R NETWORK 22X4 0 063W 645 033 2210 R NETWORK ...

Page 102: ...AZE 680 JA 1 16W R1141 401 105 5905 MT GLAZE 560 JA 1 16W R1142 401 105 1501 MT GLAZE 1 5K JA 1 16W R1143 401 105 0504 MT GLAZE 1K JA 1 16W R1144 401 105 5905 MT GLAZE 560 JA 1 16W R1145 401 105 1501 MT GLAZE 1 5K JA 1 16W R1146 401 105 0504 MT GLAZE 1K JA 1 16W R1147 401 105 5905 MT GLAZE 560 JA 1 16W R1148 401 105 1501 MT GLAZE 1 5K JA 1 16W R1149 401 105 0504 MT GLAZE 1K JA 1 16W R1151 401 105 ...

Page 103: ... 401 105 2805 MT GLAZE 2 2K JA 1 16W R2113 401 105 4106 MT GLAZE 3 3K JA 1 16W R2117 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2118 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2119 401 105 0405 MT GLAZE 100 JA 1 16W R2121 401 105 0405 MT GLAZE 100 JA 1 16W R2123 401 105 5301 MT GLAZE 4 7K JA 1 16W R2124 401 105 8104 MT GLAZE 56K JA 1 16W R2125 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2126 401 105 5905 MT GLAZE...

Page 104: ... 105 3901 MT GLAZE 33 JA 1 16W R3123 401 105 0504 MT GLAZE 1K JA 1 16W R3126 401 105 1402 MT GLAZE 150 JA 1 16W R3127 401 105 1402 MT GLAZE 150 JA 1 16W R313 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3131 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3132 401 105 3901 MT GLAZE 33 JA 1 16W R3133 401 105 0504 MT GLAZE 1K JA 1 16W R3136 401 105 1402 MT GLAZE 150 JA 1 16W R3137 401 105 1402 MT GLAZE 150 JA 1 16W ...

Page 105: ...105 0405 MT GLAZE 100 JA 1 16W R4112 401 105 0603 MT GLAZE 10K JA 1 16W R4113 401 105 0603 MT GLAZE 10K JA 1 16W R4114 401 105 0603 MT GLAZE 10K JA 1 16W R4116 401 105 6001 MT GLAZE 5 6K JA 1 16W R4117 401 105 2805 MT GLAZE 2 2K JA 1 16W R4118 401 114 0908 MT GLAZE 3 3M JA 1 16W R4119 401 105 0603 MT GLAZE 10K JA 1 16W R412 401 105 2607 MT GLAZE 22 JA 1 16W R4121 401 105 0603 MT GLAZE 10K JA 1 16W...

Page 106: ...ZE 33 JA 1 16W R5296 401 105 0504 MT GLAZE 1K JA 1 16W R5297 401 105 7404 MT GLAZE 8 2K JA 1 16W R5298 401 105 5103 MT GLAZE 47 JA 1 16W R534 401 105 7909 MT GLAZE 0 000 ZA 1 16W R537 401 105 0504 MT GLAZE 1K JA 1 16W R551 401 105 6605 MT GLAZE 6 8K JA 1 16W R553 401 105 6001 MT GLAZE 5 6K JA 1 16W R554 401 105 7404 MT GLAZE 8 2K JA 1 16W R564 401 105 7909 MT GLAZE 0 000 ZA 1 16W R567 401 105 0504...

Page 107: ...W R826 401 105 8203 MT GLAZE 68K JA 1 16W R827 401 105 0603 MT GLAZE 10K JA 1 16W R828 401 105 0405 MT GLAZE 100 JA 1 16W R831 401 105 0405 MT GLAZE 100 JA 1 16W R832 401 105 0405 MT GLAZE 100 JA 1 16W R834 401 105 0603 MT GLAZE 10K JA 1 16W R836 401 105 0603 MT GLAZE 10K JA 1 16W R841 401 105 5301 MT GLAZE 4 7K JA 1 16W R842 401 105 7909 MT GLAZE 0 000 ZA 1 16W R846 401 105 7909 MT GLAZE 0 000 ZA...

Page 108: ...6212 407 149 0807 DIODE 1SS355 TE 17 D6601 407 149 0807 DIODE 1SS355 TE 17 D6602 407 149 0807 DIODE 1SS355 TE 17 D6606 407 149 0807 DIODE 1SS355 TE 17 D6611 407 149 0807 DIODE 1SS355 TE 17 D6621 407 149 0807 DIODE 1SS355 TE 17 D6631 407 149 0807 DIODE 1SS355 TE 17 D6641 407 149 0807 DIODE 1SS355 TE 17 D6642 407 149 0807 DIODE 1SS355 TE 17 D6661 407 149 0807 DIODE 1SS355 TE 17 D6662 407 149 0807 DI...

Page 109: ...15 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q683 405 134 5905 TR 2SA1037AK T146 R 405 147 2205 TR 2SA1037AK S T146 405 002 0308 TR 2SA1037K T146 R 405 002 0407 TR 2SA1037K T146 S 405 002 6706 TR 2SA1179 M6 TB 405 002 6904 TR 2SA1179 M7 TB 405 163 1503 TR 2SA1179N M6 TB 405 163 2708 TR 2SA1179N M7 TB Q69A 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2...

Page 110: ...JA 1 16W R664 401 105 0603 MT GLAZE 10K JA 1 16W R67A 401 217 3806 MT GLAZE 27K FA 1 16W R67B 401 105 7909 MT GLAZE 0 000 ZA 1 16W R67C 401 105 7909 MT GLAZE 0 000 ZA 1 16W R67D 401 219 1107 MT GLAZE 1 8K FA 1 16W R67E 401 105 5301 MT GLAZE 4 7K JA 1 16W R67F 401 105 0603 MT GLAZE 10K JA 1 16W R67G 401 105 0504 MT GLAZE 1K JA 1 16W R67H 401 105 2904 MT GLAZE 22K JA 1 16W R67I 401 105 0504 MT GLAZE...

Page 111: ...403 222 1303 CERAMIC 1000P K 1K C612 403 222 1303 CERAMIC 1000P K 1K C615 403 275 6003 MT POLYEST 1 5U J 400V C617 404 085 9802 ELECT 180U M 450V C618 403 323 8706 MT POLYEST 0 047U K 450V C62A 403 157 3304 CERAMIC 68P J 50V C62B 403 157 6602 CERAMIC 470P K 50V C62C 403 281 5007 CERAMIC 0 033U K 25V C62D 403 164 0204 CERAMIC 0 1U Z 25V C62E 403 164 0204 CERAMIC 0 1U Z 25V C62F 403 370 9107 CERAMIC...

Page 112: ... 1 16W R2802 401 105 2706 MT GLAZE 220 JA 1 16W R2803 401 105 0405 MT GLAZE 100 JA 1 16W 645 054 3111 CABLE MOUSE PS 2 645 054 3128 CABLE MOUSE PS 2 645 039 7202 CABLE MOUSE PS 2 610 298 7041 CARRY BAG MD8A 645 043 9704 ADAPTOR DVI VGA 645 030 6624 CABLE INTERFACE VGA Model PLC SU32 REMOTE CONTROL AA9901 645 052 0433 ASSY REMOCON CXLA A9901C 610 283 3867 RC BATTERY LID CXFJ OWNER S MANUAL English ...

Page 113: ...ML8 SU3200 MJ8 SU3300 Electrical Parts List 78 Key No Part No Description Key No Part No Description ...

Page 114: ...echanical Parts List Note Parts order must contain Chassis No Part No and Descriptions CABINET PARTS 1 15 12 3 7 a 34 7 b 24 19 8 4 7 13 37 6 18 27 11 14 25 36 33 30 26 32 16 17 28 7 a 41 10 42 42 13 42 42 7 b 35 23 29 31 2 5 9 ...

Page 115: ... MS6A 36 610 292 6590 OPTICAL BASE BTM MS6A 37 610 292 6606 OPTICAL BASE TOP MS6A SCREWS CABINET 41 411 001 8801 SCR BIN 3X6 42 411 052 9109 SCR OVL 3X6 43 412 058 5409 SPECIAL SCREW 44 411 174 9308 BOLT HEX SCT SW W 2 5X6 45 411 098 3604 SCR S TPG FLT 3X10 45 411 037 4105 SCR PAN W 3X10 46 411 002 4901 SCR PAN 2X4 OPTICAL PARTS 51 645 046 8483 ASSY PRISM PBS or 645 049 7896 PRISM PBS 52 645 047 0...

Page 116: ...ML8 SU3200 MJ8 SU3300 81 46 44 44 46 44 44 Optical Parts List 46 57 56 46 46 ...

Page 117: ...ML8 SU3200 MJ8 SU3300 82 44 44 54 67 Red 68 Green 69 Blue 44 44 44 Optical Parts List ...

Page 118: ...ML8 SU3200 MJ8 SU3300 83 43 43 61 44 44 46 43 46 53 Optical Parts List 53 a Red 53 b Green 53 c Blue ...

Page 119: ...ML8 SU3200 MJ8 SU3300 84 Optical Parts List 45 45 45 45 52 45 45 45 45 52 52 a 52 52 a 52 Model PLC SU32 Model PLC SU33 ...

Page 120: ...ML8 SU3200 MJ8 SU3300 85 Optical Parts List 58 70 63 71 57 60 65 59 64 66 51 55 62 ...

Page 121: ... ML8A Aug 2002 BB 400 Printed in Japan SANYO Electric Co Ltd ...

Page 122: ...improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual Schematic Diagrams Printed Wiring Board Drawings Model Chassis No PLC SU32 ML8 SU3200 PLC SU33 MJ8 SU3300 Diagrams Drawings Board Number Board Name ML8 SU3200 MJ8 SU3300 KEY SW BOARD 1AA0B10C34000 MAIN BOARD 1AA0B10C3930A...

Page 123: ...er electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 0 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non b...

Page 124: ... K A A A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 125: ...Diagrams Drawings PLC SU32 PLC SU33 2002 Jul ...

Page 126: ...C5551 MONITOR DRIVE 4 5 4 5 1 7 1 7 IC1861 IC1811 SRAM IC9801 USB I F IC1881 BUFFER LAMP_SW 8 12 13 7 MUTE AUDIO MUTE IC1851 I O 11 9 10 Q2851 Q2865 Q2861 Q2856 LAMP_SW1 M M ZOOM MOTOR FOCUS MOTOR LAMP READY WARNING LAMP REPLACE SLK SDATA IROMURA_CS IC5011 AUDIO SW 1 13 2 12 10 11 15 14 PC_L R AV_L R VIDEO Y Pb Cb Pr Cr SRIAL PORT IC001 AUDIO CONTROL 2 1 4 6 8 Q5072 Q5071 Q011 AV PC Q5031 Q5041 Q5...

Page 127: ...82 Q65B Q66A Q682 12V REG D6602 D6601 D6611 D6606 12V1 IC671 Q671 D678 L691 L692 L693 L694 Q672 Q662 12V REG D661 IC6641 5VD 15 5V 9V 5V AUDIO 5V AUDIO 5VS 9V D6641 D6631 D1891 D1889 5V REG 5V IC1101 IC1171 6V 15VL D3591 2 5V REG 2 5V 3 3V D6661 9V REG 9V IC6621 D6621 Q3591 5VS 5VS 3 3V 1 K8G K28D 5VS R C BOARD 1 K8A K68A 3 3VS TEMP BOARD 3 3VS 5VS 1 K8E K48E 5VS 5VS IC801 SUB CPU IC1881 BUFFER 11...

Page 128: ... 400NJ 0 022EAQ X 1GJ 68K 10EM 3900 2H 1 16GJ 10KC 25KZ 0 1 GQFY 35EM 220SZ 2000KK 220AHH 2000KK 330NH 1 16GJ1KC 1 3 GJ 120 KK680 GQBY 25TM 1FD KZ0 1 FA 1 3GJ47 KK1000 GQBY X FJ22VRH SFPL 52P 25EM 2700 2F 6 3EM 1000CD 6 3EM 1000CD DCB 015P DCB 015P AH 1 16GJ 10KC 1 16GJ 10KC 1 16 GJ 4 7KC 1 16 GJ 100KC 1 16 GJ 22KC 1SS355 1 16GJ 4 7KC NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2 NT2...

Page 129: ...03S K901S K902S K6D R620 R619 R618 R617 FB611 C618 D614 K6E FB612 K6D_1 K6D_2 K6D_4 K6D_3 K6E_1B K6E_2B K6E_4B K6E_5B K6E_7 K6E_6 C617 K6E_1A K6E_2A K6E_4A K6E_5A FB613 R63F R63E C639 C637 C638 C632 K6F_1A K6F_2A K6F_4A K6F_5A K6F_7 C630 C639_2 C639_1 63D 63C K6F K6F_6 K6F_1B K6F_2B K6F_4B K6F_5B C643 C631 J11MD540G J11MD540G J11MD400G X J11EA300G J11EA300G X X J11EA300G J10ML540G J10ML540G J10ML4...

Page 130: ...C AH UDZ 6 2B UDZ 6 2B UDZ 6 2B UDZ12B UDZ12B UDZ12B UDZ12B UDZ12B UDZ6 2B UDZ6 2B UDZ12B UDZ12B UDZ12B UDZ12B UDZ20BG UDZ20BG UDZ20BG UDZ20BG UDZ20BG UDZ20BG UDZ20BG UDZ20BG NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 NT1 F34EA207G F34EA207G F34EA 256G F34EA 256G F34EA 256G F34EA 256G F34EA 256G F34EA 256G 1 16 GJ100C F34EA256G 1 16 GJ100C 25KZ 0 1 GQFY F34EA107G F34EA107G 1 16 GJ100C...

Page 131: ...J10 1 NT1 NT1 NT1 NT1 1 16GJ10C 1 16GJ10C 1 16GJ10C 25KZ 0 1 GQFZ 1 16 GZ0C CJ100 CGQY CJ100 CGQY CJ100 CGQY CJ330 CGQY CJ330 CGQY CJ330 CGQY L2PD 2R2MG CJ330 CGQY 1 16 GJ 10KC X 1 16GJ10KC 1 16GJ10KC 1 16GJ10KC X X 1 16GJ10KC 1 16GJ 10KC 25KZ 0 1 GQFZ CJ100 CGQY CJ100CGQY CJ180CGQY CJ180 CGQY CJ180 CGQY 6 3EM100 WM F1 6 3EM100 WM F1 6 3EM100 WM F1 R1HA1004G R1A41004G R1HA1004G R1A41004G R1HA1004G...

Page 132: ...2820G F30B2820G 1 16GJ 1KC 2SA 1037AKR 1 16GJ 1 8KC 1 16GJ 680C 1 16GJ 2 7KC AH 1 16GJ 1KC 1 16GJ 1KC AH 1 16GJ 2 7KC 1 16GJ 680C 1 16GJ 1 8KC 2SA 1037AKR 1 16GJ 1KC 25KZ0 1 GQFZ 16EM 47WM 25KZ 0 1 GQFZ UDZ5 1BG 1 16GJ 33KC 1 16GJ 10KC 25KZ0 1 GQFZ V11B0770P V11B1240G 1 16 GJ10KC 1 16 GJ10KC 1 16 GJ10KC 1 16 GJ10KC 1 16 GJ10KC 1 16 GZ0C 25KZ0 1 GQFZ 1 16GJ 100C 1 16 GJ100C 1 16GJ 100C 1 16GJ 10KC ...

Page 133: ...7 GQFY 1SS355 1SS355 1 16GJ 180C 1 16 GJ 1KC X 1 16GJ 1KC 2SA1037 AKR AH 25KZ 0 1 GQFZ X X X 1 16GJ 1KC 1 16GJ 1KC 1 16GJ 1KC CD10 CGQY CD10 CGQY CD10 CGQY 6 3EM100 WM F1 1 16GJ 150C 1 16GJ 150C 1 16GJ 150C 1 16GJ 150C 1 16GJ 150C 1 16GJ 150C X 1 16GJ 100C 1 16GJ 15KC 1SS355 CJ150 CGQY AH 2SA 1037 AKR 1 16 GJ 18KC 1 16GJ 100KC X 1 16GJ 100KC 1 16GJ 100C X 1SS355 AH 1 16GJ 10KC 25KZ0 047 GQFY 1 16G...

Page 134: ...C 1 16 GZ0C NT2 NT2 NT2 X X X 6 3PM47DB J30B 1640G 6 3EM100 WM F1 25KZ0 1 GQFZ 1 16 GJ 1KC 1 16GJ 1KC 25KZ 0 1 GQFZ 16EM 47WM 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 1 16GJ 1KC 1 16GJ 1KC 1 16GJ 1KC 1 16 GZ0C 1 16 GZ0C 1 16 GZ0C 6 3PM47DB 6 3PM47DB 10KZ 1U GQFZ 6 3EM100 WM F1 X X X 1 16GJ 33C 1 16GJ 33C 1 16GJ 33C X X X J30B 1640G J30B 1640G J30B 1640G 1 16GJ 150C 1 16GJ 150C 1 16GJ 150C AH 1 16...

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Page 137: ...A2204G R1A42204G X 1 16GJ10KC 1 16GJ10KC X 1 16GJ10KC 1 16GJ10KC GZ0C 6 3EM220WM 6 3EM220F1 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 1 16GJ 10KC 25KZ0 1 GQFZ 1 16GJ10KC X 25KZ 0 1 GQFZ X X X X 1 16 GZ0C 1 16 GZ0C 1 16GZ0C X J30B 1640G J30B 1640G J30B 1640G 1 16 GJ 3 3KC 1 16 GZ0C 1 16 GJ 10KC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43...

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Page 140: ... L2A7 3R3MG 6 3EM220WM 6 3EM220F1 6 3EM220WM 6 3EM220F1 25KZ0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ 0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 1 16GJ 4 7KC R1HA1 R1A41 R R R1HA1004G R1A41004G R1 R1 R1HA1004G R1A41004G R1HA R1A4 R R R1HA1004G R1A41004G R1HA10 R1A410 1 16GJ100C 1 16GJ100C 1 16GJ22C ...

Page 141: ...2519 R2517 R2518 R2516 R2506 R2508 R2507 R2509 C2506 Q2506 K25RR C2523 C2522 C2512 C2513 K25GG K25BB C2503 C2502 C3552 C3551 C2507 C2508 C2518 C2517 C2527 C2528 TE25RE TE25GE TE25BE R3561 R3562 C3538 C3539 TP25B_1 TP25B_2 TP25G_2 TP25G_1 TP25R_1 TP25R_2 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 16EM 47WM 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 16EM 47WM 25KZ0 1 GQFZ 25KZ0 1 GQFZ 25KZ0 1 GQFZ 16EM 47WM...

Page 142: ...C684 R686 R68J C68B C67B R67J R5507 D5501 R5554 R5504 D68Q D69C R68Q D68P D67P R679 R678 R677 Q673 R676 C674 R67H C67A C671 R67K Q67A C673 R67C R67E R67B R67A R67F R67G R674 R67D C672 R675 IC671 R65R Q65D R682 R681 R691 C656 IC651 R69S R69R Q65A Q681 R671 R65A Q5501 R5503 R5557 Q5551 R5553 D5551 IC5551 IC5501 R672 R65B PB2 PB1 K6K K6L K6M R5568 R645 C638 C69Z R69H Q691 R5567 Q5561 L694 C695 R69G R...

Page 143: ...R640 Q641 R641 R655 R63B R662 R69C C655 R633 R643 C643 R636 C65G D65B D633 Q662 R65W R65U Q65C R65V R66C R65Q D65A D681 D671 R658 Line Filter Board SIDE B P F Board SIDE B X X X X 1AA0B10C3250B_A 1 7 1 3 16 10 9 8 1 3 1 TSW611 D614 K6E FB612 R614 R613 FB611 VR611 C615 C618 C612 C611 PTH611 K6C DB611 C617 K6D L611 FB613 Q611 R62E R62I R62H Q621 Q622 R62J R619 R62D R618 R620 R62G R62L IC611 C62A R62...

Page 144: ...D7054 1 8 4 5 IC7021 1 8 4 5 IC7031 IC7041 IC7061 1 8 4 5 IC7071 K10E 1 40 2 39 K10V 1 40 2 39 K10W L3051 L3053 L3072 PB1 PB4 1AA4B10C3130B SW7011 PB3 PB2 L3071 L3052 K700G IC7051 D7052 C7053 C7051 D7053 FOCUS SELECT ZOOM R6816 SW6801 R6817 SW6808 SW6809 R6801 P DOWN SW6804 SW6805 SW6807 SW6803 MENU IMAGE INPUT SW6810 SW6802 R6802 R6818 R6811 R6809 R6803 POWER R P RIGHT P UP P LEFT R6804 R6806 R68...

Page 145: ...44 R5143 R5141 R5136 R5126 R5117 R5116 R2015 R2014 R2013 R2012 Q5151 Q5141 Q5111 R5154 R5151 R5142 R5133 R5132 R5131 R5113 R5112 R5111 R3043 R2812 R2811 R2053 R2051 R2010 R2009 R2008 R2007 R2006 R1066 R1065 R1061 R1023 R1022 R1021 Q5131 D2812 D2811 D2052 D2051 D2005 D2004 D2003 D1066 D1065 D1061 D1059 D1058 D1057 D1056 D1055 D1054 D1053 D1052 D1051 C5131 C3043 C3041 C2813 C2812 C2002 C1061 C5108 R...

Page 146: ...22 D3111 IC301 50 K8X Q3111 R2119 R2121 R2122 R2125 R3111 R3113 R3114 R3123 R3124 R3185 TE301E TP1381 TP1383 TPDV S J TPDCLK 1AA4B10C3120A 12 C5287 R2867 R5251 R5262 R5284 R5287 R5289 TE801E R6137 R4139 R4138 R4137 R2549 R1819 R1101 Q1819 D857 D6127 C4174 C4173 C4169 C4168 C4167 C4166 C4164 C4163 C4113 TPPWR RB533 RB532 R554 R553 R536 R3543 R1534 R1533 L531 L1532 L1531 1 1 IC531 36 24 48 25 13 37 ...

Page 147: ...538 C1537 C1534 C1533 C1531 X1101 T3551 R2101 R1100 IC1171 C3551 C3533 C2517 C2111 C2105 C2101 C1171 C1132 C1536 C1542 C1543 C534 C537 L532 R2128 L2101 K8F K8E 15 14 IC2881 5 4 8 1 C3841 C3804 C3803 C111 C1121 C123 C2103 C3806 C3844 C8121 D3801 D3802 1 28 IC3821 Q8122 R2116 R2181 R2182 R8122 R8126 R8127 R8128 R8132 X3821 C1101 C1103 C1107 C1113 C1124 C151 D8122 54 53 L1101 L1103 Q1161 R1126 R1142 ...