Sanyo PLC-XP40, Service Manual

Page 1: ...odel No PLC XP45 PLC XP40 U S A Canada Europe Asia Africa U K Chassis No MA8 XP4500 MB8 XP4000 NOTE Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit PLC XP45 ...

Page 2: ..._____________________________ 23 27 Service adjustment data table______________________________ 28 33 Test points and locations ____________________________________ 34 Troubleshooting ______________________________________________ 35 40 No power ______________________________________________ 35 36 No picture ____________________________________________ 37 38 No sound ______________________________...

Page 3: ...nger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages 15kV...

Page 4: ...tion 800 TV lines HDTV Projection Lens F 1 7 2 0 lens with f 48 2mm 62 6mm with motor zoom and focus PLC XP45 F 1 8 2 1 lens with f 48 4mm 62 8mm with motor zoom and focus PLC XP40 Throw Distance 4 6 48 3 1 4m 14 7m PLC XP45 4 6 47 3 1 4m 14 4m PLC XP40 Motorized Lens Shift Up and Down Projection Lamp 200watts Input 1 Jacks DVI Terminal Digital HDB 15 pin Terminal Analog and Stereo Mini Type Jack ...

Page 5: ...justment HDTV pedestal adjustment HDTV A D input adjustment HDTV Gain adjustment Video pedestal adjustment Video A D input adjustment A D offset adjustment Video gain adjustment Video gamma shift adjustment Common center adjustment White balance adjustment Disassembly Replaced Parts LCD Prism Ass y Condenser Lens Polarized glass R G B Optical Adjustments Electrical Adjustments Adjustment necessary...

Page 6: ... switch 1 Loosen 2 screws and open the lamp cover 2 Press the reset button on the thermal switch with a sharp pointed tool CAUTION Before press the reset button disconnect the AC cord from the projector Circuit Protections This projector is equipped with the following circuit protections to operate in safety If the abnormality occurs inside the projector it will automatically turn off by operating...

Page 7: ...ection mirror Should the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filters follow the cleaning procedure below 1 Turn the power off and disconnect the AC power cord from the AC outlet 2 Turn the projector up side down and remove an air fil ters by pul...

Page 8: ...red Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Fig 1 1 Turn the Lens Front Cover counter clockwise and to take it off by pulling forward as shown in Fig 2 1 2 Remove the Cabinet Front Top Lens Cover Holder and Lens Cover upward off 3 Remove 2 screws D to take the Cabinet Front off 4 Remove th...

Page 9: ...move 2 screws A and take the Rear Panel ass y upward off 2 Remove 4 screws B to take the fan FN905 off 3 Remove 5 screws C and 1 screw D to take AV Board from the Rear Panel ass y off Main Board removal 3 AV Board Rear Panel removal 4 A Main Board A B B B B C D Rear Panel Ass y FN905 AV Board ...

Page 10: ...rd Fig 5 1 Remove 2 screws A and 4 screws B small and pull the Optical Unit upward off 2 Remove 4 screws C to take the Fan FN906 off 3 Remove 1 screws D to take the Fan FN904 off and 2 screws E to take the air duct off Fig 6 Lamp Ballast Unit removal 5 Optical Unit removal 6 A Ballast Board FN903 Sub Power Board Drive Board A A A B B Ballast Cover FN906 FN904 Optical Unit A A B B B B C C C D E E ...

Page 11: ...d Sensor SW Holder from the Base Mechanical Disassemblies 1 Remove 3 screws A to take the Power Board off 2 Remove 4 screws B to take Holder off from the cabinet bottom Fig 8 Fig 7 Prism Base removal 7 Power Board removal 8 Prism Base Ass y Motor and Sensor Holder B B A A Power Board Power Board Holder B B A A B B A ...

Page 12: ... Air duct Top off 2 Remove 1 screw B small and 1 screw C big to take Duct Cover A 3 Remove 2 screws D to take Fan FN901 off 4 Remove 2 screws E small and 2 screws F big to take Air duct A and Fan FN902 off Fig 10 Fans FN901 FN902 removal 10 Fig 9 Line Filter Board Interlock SW Thermal SW removal 9 D Interlock Switch SW905 Filter Board C C A B B Holder Thermal Switch SW902 A A A A B C D D E E F F F...

Page 13: ...inet Top and Main Board following to the Mechanical Disassemblies Disassembly requires a 2 0mm or 2 5mm hex wrench and a slot screwdriver Projection Lens removal Fig 1 2 1 Remove each hex screw and pull the Polarized Glass In ass y upward 2 Remove a stopper and take the glass off upward Polarized Glass In removal Fig 2 1 Fig 2 2 A A B B Stopper polarized glass Should be placed the glass as the pri...

Page 14: ...aced the glass as the sheet attached side comes to the LCD panel side Note Do not replace the LCD panel separately otherwise it can not obtain proper picture Fig 4 1 Polarized Glass Out removal A A A Optical Pats Disassemblies 1 Remove 2 hex screws A and pull the Relay Lens ass y upward 2 Remove 2 screws B to take the Lens off from the holder Note There is no mounting direction of the lens A Fig 3...

Page 15: ...Unit Top removal 1 Remove 2 hex screws A and take the Condenser Lens ass y 2 Release 4 hooks B to take the Lens off from the holder A Fig 6 2 Fig 6 1 B Holder Condenser Lens A Condenser Lens disassembly Should be placed the lens as the flat surface side comes to the holder side Condenser Lens Fig 5 ...

Page 16: ...ections 13 6 1 Condenser lens R 2 Condenser lens 3 Condenser lens 4 Mirror B 5 Optical filter UV cut 6 Dichroic mirror B 7 Dichroic mirror G 8 Mirror W 9 Condenser lens IN 10 PBS prism beam splitter 11 Integrator lens OUT 12 Integrator lens IN 13 Relay lens IN 14 Mirror R Key No Description 7 10 11 5 The printed marker comes this side The printed marker comes this side Place the lens as the both r...

Page 17: ...he LCD Panel Prism ass y Top View A A A A LCD Panel Prism Ass y Note Do not replace the LCD panel separately otherwise it can not obtain proper pic ture IMPORTANT NOTICE on LCD Panel Prism Ass y Replacement LCD panels used for this model can not be replaced separately Do not disassemble the LCD Panel Prism Ass y These LCD panels are installed with precision at the factory When replacing the LCD pa...

Page 18: ...ING menu icon 2 Press the POINT DOWN button to move a red frame pointer to Lamp counter reset and then press the SELECT button The message Lamp replace counter reset is displayed Move the pointer to Yes and the press the SELECT button 3 Another confirmation dialog box appears and select Yes to reset Lamp Replace Counter Please refer to the owners manual for further informa tion Recommendation Shou...

Page 19: ...or remaining polarized glasses B Polarized Glass Mounting Base R Polarized Glass Mounting Base G Polarized Glass Mounting Base A A A Fig 1 2 Fig 1 1 Polarized glass mounting base Optical Adjustments Main Board A Contrast adjustment Before taking optical adjustments below remove the Cabinet Top and Main Board following to the Mechanical Disassemblies Adjustments require a 2 0mm hex wrench and a slo...

Page 20: ...to make color uniformity in green by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 1 screw C with the 2 0mm hex driver and adjust the slot D to make color uniformity in green by using a slot screwdriver 3 Tighten screws A and C to fix the Condenser lens unit Note The relay lens adjustment must be carried out after completing this ad...

Page 21: ...ot B to make color uniformity in white by using a slot screwdriver 2 If the cyan bar appears on the top or bottom of the screen as shown in Fig 4 2 loosen 2 screws C with the 2 0mm hex driver and adjust the screw D to make color uniformity in white by using a slot screwdriver 3 Tighten the screws A and C to fix the relay lens unit Fig 4 1 A Slot B a b a Moving of slot B b White Fig 4 2 Screw D Mov...

Page 22: ...ve device If replaced it should be performed the re adjustments following to the Electrical Adjustments The data of lamp replacement monitor timer is stored in the IC808 Please note that the lamp replace counter is reset when the memory IC IC808 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC808 is replaced with new one the CPU writes ...

Page 23: ...de by the fine adjustment at factory Do not attempt to adjust the follow ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per formance and product safety Electrical Adjustments Output Voltage adjustment 1 Receive the 16 step gray scale video signal with Input 3 VIDEO mode 2 Connect a digital voltmeter to pin 3 of CN6A and chassis ground 3 Adjust the vo...

Page 24: ...ive the 16 step gray scale computer signal with Input 1 COMPUTER mode 2 Enter the service mode 3 Connect an oscilloscope to test point TP531 and chassis ground 4 Select group no 5 item no 4 and change data value to adjust amplitude a to be 10 0 0 1V 5 Connect an oscilloscope to test point TP501 and chassis ground 6 Select item no 3 and change data value to adjust amplitude a to be 10 0 0 1V 7 Conn...

Page 25: ...e data value to adjust the pedestal level and black level to be the same level 7 Connect an oscilloscope to test point TP21R and chassis ground Pedestal Lebel Black Lebel HDTV Pedestal adjustment 8 Select item no 13 and change data value to adjust the pedestal level and black level to be the same level 480p A D INPUT ADJUSTMENT 1 Receive the 16 step gray scale component signal 480p with Input 3 CO...

Page 26: ...a value to adjust the pedestal level and black level to be the same level 5 Connect an oscilloscope to test point TP4151B and chassis ground 6 Select group no 5 item no 14 and change data value to adjust the pedestal level and black level to be the same level 7 Connect an oscilloscope to test point TP4151R and chassis ground 8 Select item no 13 and change data value to adjust the pedestal level an...

Page 27: ...data values respectively to make a prop er white balance AV WHITE BALANCE ADJUSTMENT 4 Receive the 16 step gray scale video signal with Input 3 VIDEO mode 5 Enter the service mode 6 Select group no 4 item no 7 Red or 8 Blue and change data values respectively to make a prop er white balance Confirm that the same white balance is obtained in video and computer input White Balance adjustment If you ...

Page 28: ...0 63 VideoNT NT443 PAL PALM PALN PAL60 SECAM BW 0 6V 12 12 15 15 22 18 20 S VideoNT BW NT443 PAL PALM PALN PAL60 SECAM 480i 575i 6 Y_DELAY 5 5 4 4 4 0 15 Video NT BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 4 4 3 3 4 S Video NT BW60 PAL PALM PALN BW50 SECAM NT443 PAL60 7 COL_SYS 8 X TAL 9 NOISE_DET Read Only 10 V_FREQ 11 Vert Std 12 CID 13 VSIG 14 MVM 0 0 or 1 15 AFC_GAIN 1 0 3 Group 3 CXA2101 0 PIC...

Page 29: ...3 PC DVI std AV Std Center value 512 Modify RGB data at the sane time when changing G data 7 Standard R GAMMA SHIFT 390 390 0 1023 PC DVI std AV Std Center value 512 White balance adj R Gamma shift adjustment 8 Standard B GAMMA SHIFT 390 390 0 1023 PC DVI std AV Std Center value 512 White balance adj B 9 Standard GAMMA 0 0 0 0 1023 PC DVI Standard AV Standard 10 Standard GAMMA 1 220 200 0 1023 Rea...

Page 30: ...r05 5 clp_width 50 0 255 adr06 6 hsync_out_pulse_width 64 0 255 adr07 7 r_gain 255 0 255 adr08 8 g_gain 255 0 255 adr09 9 b_gain 255 0 255 adr0A 10 r_offset 60 0 128 adr0B 7 1 Offset adjustment R 11 g_offset 60 0 128 adr0C 7 1 Offset adjustment G 12 b_offset 60 0 128 adr0D 7 1 Offset adjustment B 13 sync_reg 208 0 255 adr0E 14 clp_corst_pow 154 0 255 adr0F 15 clp_sel 0 0 7 adr10 2 0 16 read_status...

Page 31: ... ADR136 10 LP05_R8_VOFFS 0 0 2047 Change value automatically according to selected signal 11 LP05_R8_VOFFR 0 0 20 20 10 7 7 0 2047 NTSC 480i PAL SECAM 525i 1035i 1080i60 1080i50 720P 480P 575P 12 LP05_R9_VBLK2POL 0 0 1 R9 ADR137 13 LP05_R9_VBLK2POS 16 0 2047 Change value automatically according to selected signal 14 LP05_R9_VBLK2WID 32 0 2047 NTSC 480i PAL SECAM 525i 1035i 1080i60 1080i50 720P 480...

Page 32: ...60 2 H BACK PORCTH 145 0 2048 3 V BACK PORCTH 53 0 2048 4 DISP LINE 1050 0 2048 5 CLAMP 7 0 2048 Group 513 HDTV 1080i 50 Gakaku 0 TOTAL DOTS 1444 0 2048 1 DISP DOTS 1024 0 2048 1080i50 2 H BACK PORCTH 144 0 2048 3 V BACK PORCTH 53 0 2048 4 DISP LINE 1052 0 2048 5 CLAMP 7 0 2048 Group 514 HDTV 1035i Gakaku 0 TOTAL DOTS 1203 0 2048 1 DISP DOTS 1024 0 2048 1035i tempolary 2 H BACK PORCTH 144 0 2048 3...

Page 33: ...ACK PORCTH 43 0 2048 4 DISP LINE 462 0 2048 5 CLAMP 4 0 2048 Group 519 RGB PAL Gakaku 0 TOTAL DOTS 1338 0 2048 1 DISP DOTS 1024 0 2048 RGB PAL 2 H BACK PORCTH 250 0 2048 3 V BACK PORCTH 57 0 2048 4 DISP LINE 546 0 2048 5 CLAMP 4 0 2048 No Adjustment Item Initial Value Range Input source Description Electrical Adjustments ...

Page 34: ...P4201 TP4202 TP4203 TP1531 TP531 TP2551 TP2552 IC1801 TP801 IC801 TP4232 TP2313 IC4231 TP4231 TP561 TP1561 TP1501 TP4151R TP4151B TP4151G TP2301B TP2301G TP2301R TPDVS TPDHS TPRST TPVRST TPENB TP4101CR TP4101CB TP4101Y TP4111PB TP4111PR TP4111Y TPHS TPVS IC9401 K8F K25R 1 K8N K8P K8M K25B K25G TP501 Electrical Adjustments MAIN BOARD Test Points and Locations ...

Page 35: ...High in abnormal Detected the over load over voltage on power supply circuit Feedback circuits detect over load or over voltages Check PC602 and peripheral circuits Operated the mechanical protect on the Interlock switch SW902 Check lamp cover fixed correctly Fuse F601 open 2 Abnormality occurs on drive signals for power or lamp circuit Abnormality on power starter signals FAN_DRIVE FAN_SW FAN_SW ...

Page 36: ...11 IC6603 Q6603 Q6626 IC6606 POWER BOARD SUB POWER BOARD MAIN BOARD LAMP BALLAST UNIT IC1871 TEMP SENSOR 1 2 AC IN K6A K8L CN6A CN66A K66L K66M K66J K66K K8D K66D K8X K48E K7A K7B LAMP Ass y LAMP_ERR SDA SCL SDA SCL IC601 P F CONTROL TSW601 Failure High On High On High On High On Low IC1871 IC1691 IC1872 1 1 4 2 2 5 12VF2 IC6602 IC6604 FAN_SW FAN_SW IC_RST FAN_DRIVE Failure Low P FAIL P FAIL Q4807...

Page 37: ...pins 9 10 of IC3231 CG Low HD High 2 No picture from Computer source Check RGB signals at pins 19 20 23 24 and 27 28 of K10Q on AV Board and K8B on Main Board Check Sync signals CG_HSYNC CG_VSYNC at pins 11 12 and 13 14 of K10Q on AV Board and K8B on Main Board Check RGB signals at test points TP20R TP21R TP20G TP21G TP20B and TP21B Check sync signals at test point TPHS and TPVS Check CG1 CG2 swit...

Page 38: ... A BLANK 6 7 2 3 57 IC6301 SGRAM IC1851 SUB CPU CLK IC4232 1 3 5 8 10 12 22 20 18 16 IC5203 RGB SW IC201 RGB SW 1 8 3 10 5 12 11 5 3 6 22 16 18 20 IC7221 IC7222 IC3224 BUFFER 2 4 18 16 IC212 D A K8C K25B K25R K25G K10P K8B K10Q K8B K10Q H SYNC GHS GVS V SYNC 14 I 12 2 3 I 2 C CLAMP IC351 FLASH ROM IC341 SRAM A0 A15 D0 D15 IC9401 DIGITAL ENHANER 5 4 9 IC401 DIGITAL 3D COLOR CORRECTION 7 8 13 DR0 7 ...

Page 39: ... Incorrect operation of Input mode switching Check AUDIO_SW1 AUDIO_SW2 switching signals at pins 9 and 10 of IC5011 The AUDIO_SW1 AUDIO_SW2 sig nals are output from pins 4 and 5 of IC1801 See the truth table below for input mode selection 3 No audio output signal at speakers Check audio signals at pins 3 4 and 1 2 of K16U on M Drive Board Check MUTE signal at pin 8 of K16R K8T The MUTE signal is o...

Page 40: ...CPU The motor dive signals are supplied from IC801 main CPU via the IIC bus control lines 4 No key switch signals input to CPU Check signals at pins 118 to 120 of IC801 when pressing the key buttons Check key buttons 10 2 30 29 7 9 10 6 5 118 119 120 6 2 3 IC1602 ZOOM MOTOR DRIVE IC801 MAIN CPU 10 2 5 6 1 3 3 4 IC1601 LENS SHIFT MOTOR DRIVE CONNECT BOARD M M ZOOM MOTOR LENS SHIFT MOTOR K16L 5 4 K8...

Page 41: ...5 VSS GND 36 PB5 IRQ3 POE3 RDWR DE_DIF Detect DVI Effective I 37 PB6 IRQ4 A18 BACK ADDRESS18 Address Bus 18 O 38 PB7 IRQ5 A19 BREQ ADDRESS19 Address Bus 19 O 39 PB8 IRQ6 A20 WAIT ADDRESS20 Address Bus 20 O 40 VCC 5V 41 PB9 IRQ7 A21 ADTRG ADDRESS21 Address Bus 21 O 42 VSS GND 43 PA14 RD READ Read signal Active L O 44 WDTOVF SEREKUTO Over flow output from Watch dog timer O 45 PD31 D31 ADTRG RTS RS23...

Page 42: ...rection ET5070 Active L O 110 PE1 TIOC0B DRAK0 FAN_CS1 Chip select for FAN 1 O 111 PE2 TIOC0C DREQ1 FAN_CS2 Chip select for FAN 2 O 112 VCC 5V 113 PE3 TIOC0D DRAK1 SDA3 IIC Bus 3 Data 114 PE4 TIOC1A SCL3 IIC Bus 3 Clock 115 PE5 TIOC1B USB_BRST Pull up resistor on off for USB 116 PE6 TIOC2A SH_SEL S H Select 117 VSS GND 18 PF0 AN0 KEY1 Key iput 1 A D input I 119 PF1 AN1 KEY2 Key iput 2 A D input I ...

Page 43: ...Active L I 31 WR Write Select Active L I 32 CS Chip Select Active L I 33 RESET Reset Active H I 34 GND1 GND 35 A2 Port Select 2 I 36 A1 Port Select 1 I 37 A0 Port Select 0 I 38 D0 Data Bus 0 I O 39 D1 Data Bus 1 I O 40 D2 Data Bus 2 I O 41 D3 Data Bus 3 I O 42 D4 Data Bus 4 I O 43 D5 Data Bus 5 I O 44 D6 Data Bus 6 I O 45 D7 Data Bus 7 I O 46 PC7 MOUSE2 CPU Mouse Select 2 O 47 PC6 MOUSE1 CPU Mouse...

Page 44: ...ss GND 9 D4 LENS UP LENS UP Active H O 10 D5 LENS DOWN LENS DOWN Active H O 11 D6 BRIGHT ON BRIGHT ON Active H O 12 D7 BRIGHT OFF BRIGHT OFF Active H O 13 Vdd Power supply 5V 10 14 CS2 Slabe address setting port 2 GND I 15 CS1 Slabe address setting port 1 GND I 16 CS0 Slabe address setting port 0 GND I Pin No Name Function Action I O IIC Bus I O Expander IC1641 M62320FP Port Functions Control Port...

Page 45: ...Slave address setting port 0 GND Pin No Name Function I O IIC Bus DA Converter IC3551 M62399FP Port Functions 1 R Serial Data output port Not connected O 2 SCL IIC BUS SCL I 3 SDA IIC BUS SDA I O 4 A05 Not used O 5 A06 REF_B O 6 A07 REF_G O 7 A08 REF_R O 8 VrefL DAC Lower Reference Voltage input 9 VrefU 1 DAC Upper Reference Voltage input CH5 CH8 10 Vss GND 11 VrefU2 DAC Upper Reference Voltage in...

Page 46: ...Y IN IC3101 5 C IN IC3101 7 H SYNC OUT IC3101 7 V SYNC OUT IC3101 4 Sandcastle OUT IC3101 10 Y IN TP4101Y CB IN TP4101CB CR IN TP4101CR R TP4151R IC201 12 G TP4151G IC201 10 B TP4151B IC201 8 CB IN TP2301R Y IN TP2301G CR IN TP2301B ...

Page 47: ... 47 R TP21R G TP21G B TP21B R S H OUT TP561 TP1561 G S H OUT TP531 TP1531 B S H OUT TP501 TP1501 Waveforms ...

Page 48: ...by air spray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be per formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical bas...

Page 49: ... 49 IC Block Diagrams AD8183ARU AD8185ARU Selector IC101 IC201 IC5203 BA7078AF Sync Detector IC7141 ...

Page 50: ... 50 CXA2101AQ RGB Matrix IC4101 IC Block Diagrams BH3540 Volume Control IC1652 ...

Page 51: ... 51 IC Block Diagrams FA5332M P F Controller IC601 FA7612CA PWC Controller IC6602 IC6603 IC6616 ...

Page 52: ... 52 L3E06070 D A Sample Hold IC501 IC531 IC561 IC1501 IC1531 IC1561 IC Block Diagrams ICS1523M Clock Driver IC4231 ...

Page 53: ... 53 IC Block Diagrams L3E07050 Color Gamma Correction Timing Controller IC401 LB1641 Motor Drive IC1602 IC1611 ...

Page 54: ... 54 LB1645 Motor Drive IC1601 LC863316 SUB CPU IC1851 IC Block Diagrams ...

Page 55: ... 55 ML60851 USB I F IC9801 M62393 D A IC212 IC2381 IC Block Diagrams ...

Page 56: ... 56 M62399 D A IC3501 IC3551 IC Block Diagrams PW365 System Control Scan Converter IC301 ...

Page 57: ... 57 STR Z2156 Power Switching IC651 IC Block Diagrams SII161ACT DVI I F IC8001 ...

Page 58: ... 58 TA1287 RGB YUV Converter IC4551 TB1274AF Video Decoder IC1101 IC Block Diagrams ...

Page 59: ... 59 IC Block Diagrams TDA7056 Audio Output IC1631 IC1632 ...

Page 60: ...e film MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM M...

Page 61: ...e Parts order must contain Chassis No Part No and Descriptions FN901 Cooling Fan Connect Board FN904 Cooling Fan Interlock switch SW902 Drive Board RC1 Board AV Board Main Board Line Filter Board Lamp Ballast Board FN902 Cooling Fan FN905 Cooling Fan Sensor1 Board FN903 Cooling Fan FN906 Cooling Fan Sub Power Board ...

Page 62: ...09 TR 2SC2412K T146 R Q4101 405 014 4509 TR 2SC2412K T146 R Q4102 405 134 5905 TR 2SA1037AK T146 R Q4103 405 014 4509 TR 2SC2412K T146 R Q4151 405 014 4509 TR 2SC2412K T146 R Q4152 405 014 4509 TR 2SC2412K T146 R Q4161 405 014 4509 TR 2SC2412K T146 R Q4162 405 014 4509 TR 2SC2412K T146 R Q4171 405 014 4509 TR 2SC2412K T146 R Q4172 405 014 4509 TR 2SC2412K T146 R Q4182 405 014 4509 TR 2SC2412K T146...

Page 63: ...164 0204 CERAMIC 0 1U Z 25V C1108 403 164 0204 CERAMIC 0 1U Z 25V C1109 403 164 0204 CERAMIC 0 1U Z 25V C1111 403 304 1801 ELECT 100U M 6 3V C1112 403 164 0204 CERAMIC 0 1U Z 25V C1113 403 164 0204 CERAMIC 0 1U Z 25V C1114 403 164 0204 CERAMIC 0 1U Z 25V C1115 403 304 1801 ELECT 100U M 6 3V C1116 403 145 9905 CERAMIC 22P J 50V C1117 403 145 9905 CERAMIC 22P J 50V C1118 403 164 0204 CERAMIC 0 1U Z ...

Page 64: ...15 403 283 6309 CERAMIC 1U Z 10V C216 403 162 4006 ELECT 22U M 6 3V C217 403 157 2505 CERAMIC 27P J 50V C218 403 162 4006 ELECT 22U M 6 3V C219 403 157 2505 CERAMIC 27P J 50V C220 403 283 6309 CERAMIC 1U Z 10V C221 403 304 1801 ELECT 100U M 6 3V C227 403 322 7809 ELECT 220U M 6 3V 403 349 4706 ELECT 220U M 6 3V C228 403 283 6309 CERAMIC 1U Z 10V C230 403 283 6309 CERAMIC 1U Z 10V C2301 403 163 980...

Page 65: ...8 403 304 2105 ELECT 47U M 6 3V C3109 403 343 8809 CERAMIC 0 47U Z 16V C311 403 164 0204 CERAMIC 0 1U Z 25V C3111 403 164 0204 CERAMIC 0 1U Z 25V C3112 403 164 0204 CERAMIC 0 1U Z 25V C3113 403 164 0204 CERAMIC 0 1U Z 25V C3114 403 162 5300 ELECT 4 7U M 25V C3116 403 304 2105 ELECT 47U M 6 3V C3117 403 164 0204 CERAMIC 0 1U Z 25V C3118 403 164 0204 CERAMIC 0 1U Z 25V C3119 403 304 2105 ELECT 47U M...

Page 66: ...5V C4134 403 164 0204 CERAMIC 0 1U Z 25V C4135 403 164 0204 CERAMIC 0 1U Z 25V C4136 403 283 6309 CERAMIC 1U Z 10V C4137 403 322 1708 ELECT 22U M 16V C4138 403 175 4802 NP ELECT 10U M 10V C414 403 164 0204 CERAMIC 0 1U Z 25V C4141 403 149 9208 CERAMIC 0 01U Z 50V C4142 403 149 9208 CERAMIC 0 01U Z 50V C4143 403 149 9208 CERAMIC 0 01U Z 50V C4144 403 149 9208 CERAMIC 0 01U Z 50V C4145 403 149 9208 ...

Page 67: ...164 0204 CERAMIC 0 1U Z 25V C531 403 304 1801 ELECT 100U M 6 3V C532 403 164 0204 CERAMIC 0 1U Z 25V C533 403 164 0204 CERAMIC 0 1U Z 25V C534 403 164 0204 CERAMIC 0 1U Z 25V C537 403 164 0204 CERAMIC 0 1U Z 25V C538 403 164 0204 CERAMIC 0 1U Z 25V C539 403 164 0204 CERAMIC 0 1U Z 25V C541 403 304 3300 ELECT 47U M 16V C542 403 164 0204 CERAMIC 0 1U Z 25V C543 403 149 9208 CERAMIC 0 01U Z 50V C544 ...

Page 68: ...63 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB409 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB411 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB412 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB413 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB414 645 037 0663 R NETWORK 22X4 0 063W ...

Page 69: ...63 401 105 2805 MT GLAZE 2 2K JA 1 16W R164 401 105 5202 MT GLAZE 470 JA 1 16W R165 401 105 5301 MT GLAZE 4 7K JA 1 16W R1804 401 105 0603 MT GLAZE 10K JA 1 16W R1805 401 105 0603 MT GLAZE 10K JA 1 16W R1806 401 105 0405 MT GLAZE 100 JA 1 16W R1807 401 105 0405 MT GLAZE 100 JA 1 16W R1811 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1812 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1813 401 105 7909 MT GLAZE 0 ...

Page 70: ...05 MT GLAZE 2 2K JA 1 16W R248 401 105 2805 MT GLAZE 2 2K JA 1 16W R249 401 105 4007 MT GLAZE 330 JA 1 16W R250 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2501 401 105 0405 MT GLAZE 100 JA 1 16W R2506 401 105 7909 MT GLAZE 0 000 ZA 1 16W R251 401 105 0504 MT GLAZE 1K JA 1 16W R252 401 105 0504 MT GLAZE 1K JA 1 16W R2521 401 105 0405 MT GLAZE 100 JA 1 16W R2526 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2527...

Page 71: ...105 7909 MT GLAZE 0 000 ZA 1 16W R3212 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3213 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3214 401 105 7909 MT GLAZE 0 000 ZA 1 16W R322 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3221 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3222 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3223 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3224 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3226 401 105 7909 MT GL...

Page 72: ... 105 0603 MT GLAZE 10K JA 1 16W R4122 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4123 401 105 0603 MT GLAZE 10K JA 1 16W R4124 401 105 2805 MT GLAZE 2 2K JA 1 16W R4125 401 105 0504 MT GLAZE 1K JA 1 16W R4126 401 105 0603 MT GLAZE 10K JA 1 16W R4127 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4129 401 105 2805 MT GLAZE 2 2K JA 1 16W R413 401 105 3901 MT GLAZE 33 JA 1 16W R4131 401 105 6001 MT GLAZE 5 6K JA 1...

Page 73: ...432 401 105 3901 MT GLAZE 33 JA 1 16W R433 401 105 3901 MT GLAZE 33 JA 1 16W R434 401 105 3901 MT GLAZE 33 JA 1 16W R436 401 105 3901 MT GLAZE 33 JA 1 16W R437 401 105 3901 MT GLAZE 33 JA 1 16W R438 401 105 3901 MT GLAZE 33 JA 1 16W R439 401 105 3901 MT GLAZE 33 JA 1 16W R441 401 105 0603 MT GLAZE 10K JA 1 16W R442 401 105 7909 MT GLAZE 0 000 ZA 1 16W R443 401 105 7909 MT GLAZE 0 000 ZA 1 16W R444...

Page 74: ...LAZE 100 JA 1 16W R816 401 105 5301 MT GLAZE 4 7K JA 1 16W R817 401 105 0405 MT GLAZE 100 JA 1 16W R818 401 105 5301 MT GLAZE 4 7K JA 1 16W R819 401 105 7909 MT GLAZE 0 000 ZA 1 16W R820 401 105 0603 MT GLAZE 10K JA 1 16W R821 401 105 7909 MT GLAZE 0 000 ZA 1 16W R822 401 105 0603 MT GLAZE 10K JA 1 16W R823 401 105 7909 MT GLAZE 0 000 ZA 1 16W R824 401 105 4601 MT GLAZE 3 9K JA 1 16W R825 401 105 ...

Page 75: ...U M L3551 645 026 1008 INDUCTOR 3 3U M L4102 645 001 4512 INDUCTOR 10U K L4103 645 001 4512 INDUCTOR 10U K L4104 401 037 5004 MT GLAZE 0 000 ZA 1 10W L4105 645 001 4512 INDUCTOR 10U K L4106 645 026 1015 INDUCTOR 33U K L4107 645 001 4512 INDUCTOR 10U K L4108 645 026 1008 INDUCTOR 3 3U M L4201 645 020 1776 INDUCTOR 3 3U M L4202 645 020 1776 INDUCTOR 3 3U M L4203 645 020 1776 INDUCTOR 3 3U M L4204 64...

Page 76: ... 1604 ELECT 220U M 16V C113 403 164 0204 CERAMIC 0 1U Z 25V C114 403 280 1604 ELECT 220U M 16V C2007 403 149 9208 CERAMIC 0 01U Z 50V C2008 403 304 3300 ELECT 47U M 16V C2011 403 321 2607 ELECT 10U M 16V C2012 403 321 2607 ELECT 10U M 16V C2013 403 321 2607 ELECT 10U M 16V C2014 403 164 0204 CERAMIC 0 1U Z 25V C2016 403 321 2607 ELECT 10U M 16V C2061 403 164 0204 CERAMIC 0 1U Z 25V C2081 403 304 1...

Page 77: ...1 105 0405 MT GLAZE 100 JA 1 16W R111 401 105 0405 MT GLAZE 100 JA 1 16W R112 401 105 0405 MT GLAZE 100 JA 1 16W R113 401 105 0405 MT GLAZE 100 JA 1 16W R114 401 105 0405 MT GLAZE 100 JA 1 16W R122 401 105 0504 MT GLAZE 1K JA 1 16W R123 401 105 3901 MT GLAZE 33 JA 1 16W R124 401 105 3901 MT GLAZE 33 JA 1 16W R126 401 105 3901 MT GLAZE 33 JA 1 16W R2001 401 260 4102 MT GLAZE 75 JA 1 3W R2002 401 26...

Page 78: ...L1023 645 045 6183 FILTER EMI 25MHZ L1024 645 045 6183 FILTER EMI 25MHZ L1026 645 045 6183 FILTER EMI 25MHZ L2001 401 035 4108 MT GLAZE 0 000 ZA 1 8W L2002 401 035 4108 MT GLAZE 0 000 ZA 1 8W L2003 401 035 4108 MT GLAZE 0 000 ZA 1 8W L2004 401 035 4108 MT GLAZE 0 000 ZA 1 8W L2006 401 035 4108 MT GLAZE 0 000 ZA 1 8W L2007 645 044 8836 FILTER EMI 100MHZ L2008 645 044 8836 FILTER EMI 100MHZ L2009 64...

Page 79: ...483 3803 IC FA5332M IC651 409 421 4701 IC STR Z2156 IC681 409 344 6509 IC UPC1093T E1 CAPACITOR CN6A 645 008 3679 SOCKET 15P CN6C 645 005 8615 SOCKET 12P C607 403 260 1600 MT POLYEST 1U J 400V C608 403 222 1303 CERAMIC 1000P K 1K C609 403 222 1303 CERAMIC 1000P K 1K C611 403 260 1600 MT POLYEST 1U J 400V C612 403 356 1804 ELECT 220U M 35V C613 403 341 6104 ELECT 100U M 25V C614 403 341 6104 ELECT ...

Page 80: ... S VR681 645 025 7414 VR SEMI 1K S TRANSFORMER TSW601 645 027 4145 SWITCH THERMAL 645 031 0256 THERMOSTATS T601 645 043 5089 INDUCTOR 850U T651 645 028 0641 TRANS POWER PULSE COIL L603 645 048 3899 LINE FILTER L651 645 020 1776 INDUCTOR 3 3U M L681 645 007 8057 INDUCTOR 220U K DIODE DB601 408 045 4906 DIODE RBV 1506 LF B 407 143 6003 DIODE RBV 1506 DS601 407 219 0805 THYRISTOR TF861S DS602 407 219...

Page 81: ...AMIC 1000P K 50V C6672 403 155 2309 CERAMIC 4700P K 50V C6673 403 162 5300 ELECT 4 7U M 25V C6674 403 325 8506 ELECT 1000U M 16V C6778 403 205 7803 TA SOLID 2 2U M 16V RESISTOR R6601 401 105 7909 MT GLAZE 0 000 ZA 1 16W R6602 401 219 1107 MT GLAZE 1 8K FA 1 16W R6604 401 203 9904 MT GLAZE 4 7K FA 1 16W R6606 401 105 0405 MT GLAZE 100 JA 1 16W R6611 401 299 1608 MT GLAZE 1 JE 1 2W R6620 401 162 630...

Page 82: ...0U M L6608 645 007 8125 INDUCTOR 47U K L6609 645 046 1996 INDUCTOR 5 6U N L6611 645 007 8125 INDUCTOR 47U K L6612 645 007 8125 INDUCTOR 47U K L6613 645 007 7975 INDUCTOR 100U K L6614 645 007 8125 INDUCTOR 47U K L6616 645 007 7975 INDUCTOR 100U K L6619 645 007 7975 INDUCTOR 100U K DIODE D6601TM 407 004 1000 DIODE DCC010 TB D6602 407 223 0907 ZENER DIODE 02DZ4 7Y TPH3 D6603 407 223 0907 ZENER DIODE ...

Page 83: ...LAZE 680 JA 1 16W R1680 401 105 8104 MT GLAZE 56K JA 1 16W R1681 401 105 0603 MT GLAZE 10K JA 1 16W R1682 401 105 4106 MT GLAZE 3 3K JA 1 16W R1683 401 113 6406 MT GLAZE 5 1K JA 1 16W R1684 401 105 4106 MT GLAZE 3 3K JA 1 16W R1685 401 105 8104 MT GLAZE 56K JA 1 16W R1686 401 105 0603 MT GLAZE 10K JA 1 16W R1687 401 105 4106 MT GLAZE 3 3K JA 1 16W R1688 401 113 6406 MT GLAZE 5 1K JA 1 16W R1689 40...

Page 84: ...90D 610 294 8233 ASSY PWB SENSOR 1 MA8A 1AA0B10C3390E INTEGRATED CIRCUIT IC1691 409 481 8602 IC LM76CHMX 5 CAPACITOR C1691 403 281 5205 CERAMIC 0 22U Z 16V C1692 403 155 1609 CERAMIC 33P J 50V C1693 403 155 1609 CERAMIC 33P J 50V RESISTOR R1691 401 105 0405 MT GLAZE 100 JA 1 16W R1692 401 105 0306 MT GLAZE 10 JA 1 16W R1693 401 105 0306 MT GLAZE 10 JA 1 16W 610 296 7975 ASSY PWB BALLAST MS6A 1AA0B...

Page 85: ...MA8 XP4500 MB8 XP4000 85 Electrical Parts List Key No Part No Description Key No Part No Description ...

Page 86: ...Parts List Note Parts order must contain Chassis No Part No and Descriptions CABINET PARTS 1 14 13 8 11 7 5 2 16 4 10 3 6 9 19 12 27 15 18 24 26 25 30 33 35 36 32 34 28 a 43 41 1 a 2 41 43 43 43 43 43 43 43 43 43 22 23 29 31 17 1 c 1 b 37 ...

Page 87: ...G TEMP SW MA8A 33 610 293 6650 MOUNTING DUCT FAN B MA8A 34 610 293 9934 MTG COVER LNS MA8A 35 610 293 4830 OPTICAL BASE BTM MA8A 36 610 293 4847 OPTICAL BASE TOP MA8A 37 610 293 5660 OPTICAL LAMP MA8A SCREWS CABINET 41 412 063 7900 SPECIAL SCREW SILVER 42 For Model PLC XP45 412 062 4009 SPECIAL SCREW For Model PLC XP40 412 062 3705 SPECIAL SCREW 43 411 032 0904 SCR BIN 4X10 SCREWS CHASSIS 44 411 1...

Page 88: ...MA8 XP4500 MB8 XP4000 Mechanical Parts List 88 51 a 51 42 42 51 b 21 a 21 b 21 ...

Page 89: ...MA8 XP4500 MB8 XP4000 89 Optical Parts List Note Parts order must contain Chassis No Part No and Descriptions 69 Red 70 Green 71 Blue 61 45 45 45 44 44 46 46 ...

Page 90: ...MA8 XP4500 MB8 XP4000 Optical Parts List 90 45 58 44 44 53 a Red 53 b Blue 53 c Green 53 53 d 53 d 53 d 45 45 45 ...

Page 91: ...4000 91 CAUTION Part must be placed in specified direction when replacing the optical parts Please see Optical Parts Disassemblies for further instructions Optical Parts List 63 55 64 54 63 59 62 65 57 60 73 72 52 56 66 ...

Page 92: ... MA8A Oct 2001 2000 Printed in Japan SANYO Electric Co Ltd ...