Sanyo PLC-XU48, Service Manual

Page 1: ...e Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit SUPPLEMENT This model is similar to model PLC XU47 Any information not contained in this manual will be found in the ...

Page 2: ..._________________________________________ 5 Thermal switch ________________________________________ 5 Lamp cover switch _____________________________________ 5 Warning temperature and power failure protection_____________ 6 Lamp Replacement _____________________________________ 7 Service Adjustment Data Table ____________________________ 8 Electrical Parts List ____________________________________...

Page 3: ...efore replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this e...

Page 4: ...H sync 15 100 KHz V sync 50 100 Hz Optical Information Projection Image Size Diagonal Adjustable from 33 to 300 Projection Lens F 1 7 2 1 lens with f 26 7 mm 32 0 mm with manual zoom and focus Throw Distance 4 3 32 8 1 3m 10 0m Projection Lamp 200W Interface Video Input Jacks RCA Type x 1 Video and Mini DIN 4 pin x 1 S Video Audio Input Jacks RCA Type x 2 Computer Input1 Component Input Terminal V...

Page 5: ...l like a screwdriver into a hole on the cabi net bottom 2 Press the reset button on the thermal switch with the screw driver CAUTION Before press the reset button make sure that the AC cord must be disconnected from the AC outlet This projector provides the following circuit protections to operate in safety If the abnormality occurs inside the pro jector it will automatically turn off by operating...

Page 6: ...he removable air filter prevents dust from accumulation on the surface of the projection lens and projection mirror Should the air filter become clogged with dust particles it will reduce the cooling fan s effectiveness and may result in internal heat build up and reduce the life of the projector To clean up the air filters follow the cleaning procedure below 1 Turn the power off and disconnect th...

Page 7: ...ke sure that the lamp is set properly Replace the lamp cover and tighten the screw 5 Connect the AC cord to the projector and turn on 6 Reset the Lamp Replace Counter see below explanation Note The projector cannot be turned on with lamp cover removed because when the lamp cover is removed the lamp cover switch is also released to switch off the lamp circuit 1 Turn the projector on press the MENU ...

Page 8: ...512 512 32 SubBright 480i 575i VPC3230 N A 199 N A 196 197 33 SubCont 480i 575i VPC3230 N A 25 N A 26 26 34 SubColor 480i 575i VPC3230 N A 38 N A 23 23 Note 2 480i the same as NTSC 35 SubColor 480i 575i VPC3230 N A 38 N A 29 29 575i the same as PAL 37 V Line Color Shading Correction Setting R1 L3E7070K0A 4 Vertical Line Color Shading Correction 38 V Line Color Shading Correction Setting R2 L3E7070...

Page 9: ...dition of Temp Sensor 2 at Shutdown 1 2 121 Normal Fan Mode 0 0 Auto Fan Control 1 Manual Fan Control 122 Cooling Fan Mode 0 123 Service Fan Mode 0 124 Fan Over Cooling Prevent Mode On Off 0 0 Normal 1 Over Cooling Prevent Mode 125 Eco Lamp Mode Lamp User Time in Eco Mode 126 Normal Lamp Time Lamp Use Time in Normal Mode 127 Projector Time Accumulated Projector user Time Read Only 130 Cooling Time...

Page 10: ...5 PIC 12 Lamp Consumption Power ratio at Dim Level0 266 ECO_Power PIC 8 Dim level setting in Eco 267 ECO2_Pwer PIC 15 Dim level setting in Eco2 268 NORMAL_Pwer PIC 0 281 I2C_Flag PIC 0 Access Flag for I2C 282 PIC_Revision PIC PIC Revision 283 PIC_Version PIC PIC Version OverScan 297 Expand Ratio Vertical 60Hz PIXEL N A 1 N A Video and S Video mode only 298 Expand Ratio Horizontal 60Hz PIXEL N A 17...

Page 11: ...480i mode 358 Expand Ratio Horizontal 480i PIXEL N A 17 N A Progressive ON 359 Position Horizontal 480i PIXEL N A 512 N A 360 Position Vertical 480i PIXEL N A 383 N A 361 Expand ratio Vertical 575i PIXEL N A 5 N A For Component 575i mode 362 Expand Ratio Horizontal 575i PIXEL N A 24 N A Progressive ON 363 Position Horizontal 575i PIXEL N A 519 N A 364 Position Vertical 575i PIXEL N A 383 N A 365 E...

Page 12: ...omposite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Polyphenylene Sulfi...

Page 13: ... No Part No and Descriptions F601 Fuse SW902 Thermal Switch FN905 Cooling Fan G FN902 Cooling Fan Power Lamp Cover SW Board AV Board Main Board A901 Ballast Board SP901 Speaker R C Board FN904 Cooling Fan R FN901 Cooling Fan EX FN906 Cooling Fan B FN903 Cooling Fan PBS LP901 Lamp Ass y LF901 Noise Filter Power Board ...

Page 14: ... 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S INTEGRATED CIRCUIT IC621 409 523 1410 IC FA5502M IC631 409 558 4209 IC STR Z2156A IC651 409 344 6529 IC UPC1093T E1 CAPACITOR C601 404 081 4702 MT POLYEST 0 22U M 275V C602 404 081 4702 MT POLYEST 0 22U M 275V C611 403 222 1323 CERAMIC 1000P K 1K C612 403 222 1323 CERAMIC 1000P K 1K C61...

Page 15: ...613 MT GLAZE 10K JA 1 16W R662 401 230 8010 MT GLAZE 1K JA 1 3W R663 401 105 5311 MT GLAZE 4 7K JA 1 16W R664 401 105 0613 MT GLAZE 10K JA 1 16W VARIABLE RESISTOR VA601 408 018 9808 VARISTOR ENC471D 14AS VR611 645 025 7414 VR SEMI 1K S TRANSFORMER T651 645 030 7126 TRANS POWER PULSE 645 069 2796 TRANS POWER PULSE TSW611 645 063 8756 THERMOSTATS COIL L601 645 050 2231 LINE FILTER L611 645 048 3899 ...

Page 16: ... 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q371 406 017 8402 TR RTQ025P02 TR Q372 406 017 8402 TR RTQ025P02 TR Q373 405 139 7716 TR IMZ1A T108 Q374 405 139 7716 TR IMZ1A T108 Q5031 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC...

Page 17: ...B 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q7811 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q7812 405 047 9017 TR 2SB1204 S TL 405 047 9116 TR 2SB1204 T TL Q7813 405 139 7716 TR IMZ1A T108...

Page 18: ...03 281 5215 CERAMIC 0 22U Z 16V C152 403 155 2111 CERAMIC 1500P K 50V C153 403 215 0910 CERAMIC 390P J 50V C154 403 379 6711 CERAMIC 10U K 16V C156 403 205 2818 CERAMIC 0 047U K 25V C161 403 379 6711 CERAMIC 10U K 16V C162 403 164 0234 CERAMIC 0 1U Z 25V C163 403 394 9315 ELECT 220U M 6 3V C164 403 164 0234 CERAMIC 0 1U Z 25V C1821 403 164 0234 CERAMIC 0 1U Z 25V C1841 403 164 0234 CERAMIC 0 1U Z ...

Page 19: ...V C493 403 394 1319 ELECT 100U M 6 3V C5001 403 298 9619 CERAMIC 0 1U K 16V C5002 403 215 2211 CERAMIC 0 01U K 50V C5003 403 215 2211 CERAMIC 0 01U K 50V C5004 403 298 9619 CERAMIC 0 1U K 16V C5006 403 298 9619 CERAMIC 0 1U K 16V C5007 403 215 2211 CERAMIC 0 01U K 50V C5008 403 215 2211 CERAMIC 0 01U K 50V C5009 403 298 9619 CERAMIC 0 1U K 16V C501 403 392 1212 ELECT 47U M 6 3V C5011 403 071 8112 ...

Page 20: ...MT GLAZE 1K JA 1 16W C6801 403 149 9248 CERAMIC 0 01U Z 50V C6802 403 149 9248 CERAMIC 0 01U Z 50V C6803 403 149 9248 CERAMIC 0 01U Z 50V C6804 403 149 9248 CERAMIC 0 01U Z 50V C6806 403 149 9248 CERAMIC 0 01U Z 50V C6807 403 149 9248 CERAMIC 0 01U Z 50V C7811 403 314 6219 CERAMIC 2 2U K 16V C7813 403 381 5313 ELECT 100U M 16V C7814 403 381 5313 ELECT 100U M 16V C7817 403 164 0234 CERAMIC 0 1U Z 2...

Page 21: ...1429 401 105 0316 MT GLAZE 10 JA 1 16W R1431 401 105 0316 MT GLAZE 10 JA 1 16W R1432 401 105 0316 MT GLAZE 10 JA 1 16W R1433 401 105 0316 MT GLAZE 10 JA 1 16W R1434 401 105 0316 MT GLAZE 10 JA 1 16W R1436 401 105 0316 MT GLAZE 10 JA 1 16W R1437 401 105 0316 MT GLAZE 10 JA 1 16W R1438 401 105 3911 MT GLAZE 33 JA 1 16W R1439 401 105 0316 MT GLAZE 10 JA 1 16W R1441 401 105 0316 MT GLAZE 10 JA 1 16W R...

Page 22: ...312 401 105 0613 MT GLAZE 10K JA 1 16W R314 401 105 0613 MT GLAZE 10K JA 1 16W R316 401 105 0415 MT GLAZE 100 JA 1 16W R317 401 105 6516 MT GLAZE 680 JA 1 16W R318 401 105 7919 MT GLAZE 0 000 ZA 1 16W R322 401 105 7919 MT GLAZE 0 000 ZA 1 16W R324 401 105 0613 MT GLAZE 10K JA 1 16W R327 401 105 0613 MT GLAZE 10K JA 1 16W R329 401 105 7919 MT GLAZE 0 000 ZA 1 16W R331 401 105 0316 MT GLAZE 10 JA 1 ...

Page 23: ...0415 MT GLAZE 100 JA 1 16W R5011 401 105 5410 MT GLAZE 47K JA 1 16W R5012 401 105 5410 MT GLAZE 47K JA 1 16W R5013 401 105 5410 MT GLAZE 47K JA 1 16W R5014 401 105 5410 MT GLAZE 47K JA 1 16W R502 401 105 0415 MT GLAZE 100 JA 1 16W R503 401 105 0415 MT GLAZE 100 JA 1 16W R5031 401 105 5212 MT GLAZE 470 JA 1 16W R5032 401 105 5212 MT GLAZE 470 JA 1 16W R5033 401 105 1016 MT GLAZE 1 2K JA 1 16W R5034...

Page 24: ...E 1M JA 1 16W R7814 401 105 4017 MT GLAZE 330 JA 1 16W R7816 401 230 4715 MT GLAZE 680 JA 1W R7817 401 276 4717 MT GLAZE 0 000 ZA 1 3W R7818 401 113 8410 MT GLAZE 75K JA 1 16W R7819 401 105 0712 MT GLAZE 100K JA 1 16W R7821 401 217 3816 MT GLAZE 27K FA 1 16W R7822 401 105 7919 MT GLAZE 0 000 ZA 1 16W R7823 401 105 7919 MT GLAZE 0 000 ZA 1 16W R7824 401 219 1117 MT GLAZE 1 8K FA 1 16W R7827 401 105...

Page 25: ...5 0415 MT GLAZE 100 JA 1 16W R9808 401 105 0613 MT GLAZE 10K JA 1 16W R9809 401 105 0415 MT GLAZE 100 JA 1 16W R9821 401 105 7919 MT GLAZE 0 000 ZA 1 16W R9822 401 105 0316 MT GLAZE 10 JA 1 16W R9823 401 105 0316 MT GLAZE 10 JA 1 16W R9824 401 105 7919 MT GLAZE 0 000 ZA 1 16W R9826 401 105 5311 MT GLAZE 4 7K JA 1 16W R9827 401 105 5311 MT GLAZE 4 7K JA 1 16W R9828 401 105 5311 MT GLAZE 4 7K JA 1 1...

Page 26: ... 149 0817 DIODE 1SS355 TE 17 D3614 407 149 0817 DIODE 1SS355 TE 17 D3616 407 149 0817 DIODE 1SS355 TE 17 D3617 407 149 0817 DIODE 1SS355 TE 17 D3621 407 149 0817 DIODE 1SS355 TE 17 D3622 407 149 0817 DIODE 1SS355 TE 17 D3623 407 149 0817 DIODE 1SS355 TE 17 D3624 407 149 0817 DIODE 1SS355 TE 17 D3626 407 149 0817 DIODE 1SS355 TE 17 D3627 407 149 0817 DIODE 1SS355 TE 17 D371 407 210 3310 DIODE RB161...

Page 27: ... 405 002 6726 TR 2SA1179 M6 TB 405 002 6924 TR 2SA1179 M7 TB 405 163 1513 TR 2SA1179N M6 TB 405 173 9615 TR 2SA1235A1E 405 173 9714 TR 2SA1235A1F Q4014 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q4016 405 014 4519 TR 2SC2412K T146 R ...

Page 28: ...015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q5287 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S Q5288 405 014 4519 TR 2SC2412K T146 R 405 ...

Page 29: ...0 JA 1 16W R2044 401 105 7919 MT GLAZE 0 000 ZA 1 16W R2051 403 323 8815 CERAMIC 2 2U Z 16V R2052 401 105 5410 MT GLAZE 47K JA 1 16W R2053 401 105 0415 MT GLAZE 100 JA 1 16W R2054 401 105 7919 MT GLAZE 0 000 ZA 1 16W R3001 403 323 8815 CERAMIC 2 2U Z 16V R3002 401 105 0415 MT GLAZE 100 JA 1 16W R3003 401 105 5410 MT GLAZE 47K JA 1 16W R3008 401 230 8010 MT GLAZE 1K JA 1 3W R3011 403 323 8815 CERAM...

Page 30: ...2001 645 068 8324 FILTER EMI 20MHZ L2011 401 035 4118 MT GLAZE 0 000 ZA 1 8W L2012 645 068 8317 FILTER EMI 100MHZ L2021 401 035 4118 MT GLAZE 0 000 ZA 1 8W L2022 645 068 8317 FILTER EMI 100MHZ L2031 401 035 4118 MT GLAZE 0 000 ZA 1 8W L2032 645 068 8317 FILTER EMI 100MHZ L2041 645 068 8324 FILTER EMI 20MHZ L2051 645 068 8324 FILTER EMI 20MHZ L3002 645 068 8324 FILTER EMI 20MHZ L3011 645 068 8324 F...

Page 31: ...scription AC CORD US 645 066 7145 CORD POWER 3 0MK US EU 645 066 7169 CORD POWER 3 0MK EU UK 645 066 7152 CORD POWER 3 138MK UK MISCELLANEOUS 610 296 6558 STRAP COMP MW6P 645 073 4854 CABLE INTERFACE VGA REMOTE CONTROL 645 061 7904 ASSY REMOCON CXPK 610 308 3612 RC BATTERY LID CXPK ...

Page 32: ...KD6 XU4800 Electrical Parts List 32 Key No Part No Description Key No Part No Description ...

Page 33: ...0 33 33 Mechanical Parts List Note Parts order must contain Chassis No Part No and Descriptions Cabinet Parts 4 M9 M4 M2 7 3 13 M12 S1 M5 M10 11 M8 M6 M1 14 M11 15 10 6 S1 16 12 2 2 S1 S2 S2 S1 8 M7 M3 1 5 17 9 ...

Page 34: ...KD6 XU4800 34 S3 S3 S4 S3 S3 Mechanical Parts List S4 L4 Relay out L10 Integrator in Optical Parts ...

Page 35: ...KD6 XU4800 35 S3 L15 Polarized in R L16 Polarized in G L17 Polarized in B Mechanical Parts List S3 S3 S5 S5 S5 L9 Projection ...

Page 36: ...KD6 XU4800 36 L2 Prism LCD panel Ass y Mechanical Parts List L2 c L2 a L2 b L2 e L2 d L2 ...

Page 37: ...KD6 XU4800 37 Mechanical Parts List A D D E B C C L19 L13 L5 L18 L8 L11 L1 L3 L7 L12 L6 L14 Not available for this model ...

Page 38: ...BOLT HEX SCT SW W 2 5X5 S4 411 192 9601 SCR BIN 2X3 S5 411 191 6304 SCR BIN 2 5X8 OPTICAL PARTS DIRECTORY L1 645 061 5474 LENS CONDENSER OUT L1 645 061 9663 LENS CONDENSER OUT L1 645 067 8905 LENS CONDENSER OUT L2 610 324 8752 ASSY LCD PNL PSM KD6A Including Key No L2 a to e and LCD Panels L2 a 645 073 9842 POLARIZED GLASS OUT R L2 b 645 073 9859 POLARIZED GLASS OUT G L2 c 645 073 9866 POLARIZED G...

Page 39: ...KD6 XU4800 39 Mechanical Parts List ...

Page 40: ... KD6A Aug 2005 BB 400 Printed in Japan SANYO Electric Co Ltd ...