Sanyo SANUPS A11J, Instruction Manual

Page 1: ...M0009237 5 kVA Instruction Manual ...

Page 2: ...interruptible Power Supply Table of Contents 1 Before Use 1 2 Safety Precautions 2 3 For Proper Operation 6 3 1 UPS Input Power Supply 6 3 2 Installation Precautions 6 3 3 Usage Precautions 7 4 Checking Contents of Package 8 5 External Dimensions and Part Names 9 5 1 UPS 9 5 2 LCD Panel 10 5 3 Unit Control Panel 11 5 4 External Interfaces 12 6 Installation and Wiring 15 6 1 Installation 15 6 1 1 C...

Page 3: ... 8 2 UPS Shutdown 29 8 3 Operation Using Unit Control Panel 30 9 Inspection and Maintenance 31 9 1 Routine Checks by Customer 32 9 2 Battery Test 33 9 3 Resetting Main Breaker 33 10 Buzzer Sounds 34 11 Troubleshooting 35 12 Using Power Management Software 39 13 Using Operating System Standard UPS Service 41 14 UPS Characteristics 43 14 1 Basic Operation 43 14 2 Protective Functions 44 14 3 Protect...

Page 4: ... 40 Check the default values of the LCD panel setting menu page 23 LCD Panel Operating Manual When the default settings of the LCD panel setting menu do not match for example the environment intended use or load specifications change the settings Change the setting values of the setting menu LCD Panel Operating Manual Start the UPS page 27 When not using power management software When the setting ...

Page 5: ...odily injury and product or property damage as a result of incorrect operation Additionally even those hazards denoted by CAUTION could lead to a serious accident so the instructions should be strictly followed The following labels indicate particularly important instructions which must be carefully followed The graphic symbols indicate prohibited and mandatory actions Symbol Explanation Indicates...

Page 6: ...s which could cause battery deterioration resulting in a fire For maintenance the UPS requires at least 1 m 40 inches of space at the front and at least 50 cm 20 inches at the back The space around the UPS must be ventilated The required ventilation airflow is 7 m3 h Unless the specified ventilation airflow is maintained gas produced by battery charging could result in rupture or explosion of the ...

Page 7: ...sult in electric shock or other accidents when performed by anyone other than qualified service personnel All such repairs and modifications will void the warranty CAUTION Check the load side safety before starting the UPS and operate the UPS in accordance with the instructions in the manual The following table shows the UPS states resulting from operation of the MAIN MCCB or ON OFF button Check t...

Page 8: ...tact with any part of a grounded battery can result in electric shock Do not attempt to open or disassemble batteries The electrolyte is harmful to the skin and eyes The battery contains diluted sulfuric acid which is extremely toxic If a battery leaks take appropriate measures to prevent any battery fluid contacting your skin or clothing Diluted sulfuric acid may cause blindness if it gets into t...

Page 9: ...atically detect the AC input frequency 50 or 60 Hz 3 The input branch circuit breaker should be compliant with UL489 of the branch circuit protection 2 The UPS input should be connected to a single wire grounded power supply and the input N should be connected to a ground line 3 3 2 2 I In ns st ta al ll la at ti io on n P Pr re ec ca au ut ti io on ns s 1 Carefully consider the leakage current wh...

Page 10: ...g operated for a long period the batteries may require recharging If the batteries in the UPS are left uncharged their service life will be greatly foreshortened Recharge the batteries in accordance with the UPS storage environment as shown in the table below For the time required to recharge the batteries see 7 2 Charging UPS Storage Temperature Recharge Interval 25 C 77 F Once every 6 months 30 ...

Page 11: ... information of the needed parts how to install on a rack and more contact your supplier or SANYO DENKI representative A11J 1 Instruction Manual English 1 Japanese 1 Rack Mounting Bracket 1 2 Communication Cable 1 Power Management Software CD ROM 1 Note on transferring or selling the UPS Screw C M3 x 6 2 For securing LCD panel Screw B M4 x 8 4 For attaching brackets LCD Panel 1 LCD Panel Connectio...

Page 12: ...over For protecting of terminal block and wires Exhaust vent for cooling fan For ventilation inside the UPS External interfaces See 5 4 Interfaces for connecting external devices Option card slot OPTION CARD For inserting an option card 1 The following table shows the weight and depth Weight Depth Excluding protrusions 61 kg 134 5 lbs 700 mm 27 56 inches REMOTE EPO OUTPUT L N N INPUT L 130 435 1 F...

Page 13: ...cept LCD display items or contents ITEM key ITEM Switches LCD display items or contents BACK key BACK Cancels the selection and returns to previous LCD display menu level HOME key BUZZER STOP HOME Returns the LCD display menu level to the home menu When the buzzer is sounding stops the buzzer UNINTERRUPTIBLE POWER SUPPLY For details on the operating procedure and functions of the LCD panel see the...

Page 14: ...tion 5 5 3 3 U Un ni it t C Co on nt tr ro ol l P Pa an ne el l No Name Label Color Function Lit When input power is normal Input LED INPUT Green Blinking When input power is abnormal Lit When supplying power by inverter operation Output LED OUTPUT Green Blinking When supplying power by bypass operation Alarm LED ALARM Red Lit When there is a malfunction or the battery is exhausted ON OFF button S...

Page 15: ...e UPS automatically Signal Names External Appearance CARD I F Card interface connector Connect the connection cable of an optional Sanyo LAN interface card When connecting a LAN interface card set the interface to WS work station For the interface setting procedure see 3 5 Setting PC Interface in the LCD Panel Operating Manual For the LAN interface card installation see the manual attached in the ...

Page 16: ...power outage Current flows at approximately 5 mA when the power is on This is enabled when the interface is set to Standalone For the setting procedure see 3 5 Setting PC Interface in the LCD Panel Operating Manual 9 10 External Transmission Signals and Electrical Characteristics Interface Relay non voltage contact signal Contact rating 100 V AC 50 V DC 0 1 A Terminal Names External Appearance Swi...

Page 17: ...function cannot be enabled in the event of an emergency stop when the EPO terminals are in a short circuited state To resume operation of the UPS release the emergency output stop switch short circuited state and press on the unit control panel for at least 1 second For how to connect to the terminals see 6 4 Connecting Optional Equipment This function will work regardless of whether the interface...

Page 18: ...er back Be careful not to trap a hand or the like when attaching the brackets and installing the UPS There is the danger that the UPS could fall or be dropped during relocation or installation Always hold the bottom side of the UPS firmly with both hands Failure to do so may result in bodily injury or damage to the UPS 6 6 1 1 1 1 C Ch he ec ck ki in ng g I In ns st ta al ll la at ti io on n E En ...

Page 19: ...e UPS so that the tabs at the top are facing the sides of the UPS Align the floor mounting brackets with the mounting holes on the left side and secure them with two screws B Secure the support brackets A on the right side with three screws A Check that the brackets are firmly secured Place the UPS upright with the floor mounting brackets facing downward in the installation location For safety we ...

Page 20: ...ces if there is the risk of it falling off Pinch the tabs on the back toward the top and bottom and remove the logo plate Screw C For securing LCD panel M3 6 2 LCD Panel 1 LCD Panel Connection Cable 1 Use a screwdriver to loosen the screws in two places on the left and right and then remove the front panel When Mounting Vertically When Mounting Horizontally Insert the connector parts on the back o...

Page 21: ...nnected in step into the connector on the back of the front panel Secure the front panel with screws in two places on the left and right Back of Front Panel Is the switch set to the Inverter side Check the insertion orientation of the connector The connector cannot be inserted if it is not oriented properly Use a screwdriver to tighten the screws in two places on the left and right to secure the f...

Page 22: ...nded Prepare the Terminal block cover and four screws D for terminal block cover that are supplied with the UPS Check that MAIN MCCB on the front of the UPS is set to OFF Remove the upper cover of the terminal block cover as shown below Install a conduit in the hole of the terminal block cover Prepare the conduit by customer s self Attach the terminal block cover using four screws D on the UPS rea...

Page 23: ...forming wiring work Make sure you connect the ground phase to the N terminal Notes on wiring terminal block Do not connect the following types of load device to the UPS Load Devices Reason Laser printers plain paper fax machines copy machines overhead projectors vacuum cleaners dryers etc Since such devices are subject to high transient current surges the UPS will detect current surges and the bat...

Page 24: ...e customer s system that matches the terminal specifications For details on the functions of the terminals see of 5 4 External Interfaces Connect the supplied communication cable and use the power management software on the supplied CD ROM See 12 Using Power Management Software Connect a SANYO LAN interface card option For details see the instruction manual of the LAN interface card Peel off the c...

Page 25: ...Installation and Wiring 22 Blank page ...

Page 26: ...s When using the UPS without changing the default settings You can also change the settings after starting load device operation However the UPS needs to be restarted for setting items indicated by in the Setting Item column of the setting item list Setting such items at the preparation stage prior to UPS operation is recommended because the load devices also need to be stopped when the UPS is res...

Page 27: ...apacity of the backup function may not be available Check that Green INPUT has changed from blinking to always on Set MAIN MCCB on the front of the UPS to ON Operate the UPS for at least 18 hours in this state This completes the charging of the UPS Notes on charging time Set this to ON Green Blinking Lit Green Off Red Off Green Green Off Red Off Blinking Lit SANYO DENKI SANUPS A11J STANDBY Vi Fi A...

Page 28: ...V ON Control OK 3 2 Press STANDBY Check that the LCD display and LEDs are in the states shown in the diagram below Check that Green INPUT has changed from blinking to always on and then proceed to step Set this to ON Green Blinking Lit Green Off Red Off SANYO DENKI SANUPS A11J STANDBY Vi Fi After approx 5 sec Green Lit Green Lit Green Lit Red Off Green Lit Green Off Red Off ONLINE Step is not nece...

Page 29: ...nd battery pack securing bracket Is the forced bypass switch Forced Bypass set to the Bypass side Set the switch to the Inverter side Step of 6 2 Attaching LCD Panel Is Green OUTPUT off Perform the ON operation properly Steps and of 7 3 Power Outage Simulation Test Are Red ALARM and Red WARNING on Contact your supplier or SANYO DENKI Contact your supplier or SANYO DENKI when Red ALARM and Red WARN...

Page 30: ...y INV ON Control OK 3 2 Green Lit Green Lit Red Off Green Lit Green Off Red Off Press STANDBY Check that the LCD display and LEDs are in the states shown in the diagram below ONLINE When NG The UPS cannot be started 1 INV ON Control NG After approx 5 sec The screen changes after approx 1 sec Green Off Breakers are displayed enclosed in like MAIN MCCB and LEDs of the LCD panel and unit control pane...

Page 31: ...ply error Check the status of STATUS in the home menu of the LCD panel and see 11 Troubleshooting 2 Load capacity If OVER LOAD is displayed on the LCD screen and a beep beep beep beep beep beep beep beep buzzer sound can be heard when the power of the load devices is turned ON the load devices connected to the UPS exceed the rated capacity of the UPS Reduce the number of connected load devices Not...

Page 32: ...y key on the LCD panel to display the screen Green Off Green Lit Green Off Red Off Green Lit Green Off Red Off Check that the LCD display and LEDs are in the states shown in the diagram below STANDBY Set this to OFF Set MAIN MCCB to OFF If MAIN MCCB is set to OFF while the UPS is operating the batteries are discharged as if a power outage occurred Be aware that when the input supply is restored th...

Page 33: ...t ti io on n U Us si in ng g U Un ni it t C Co on nt tr ro ol l P Pa an ne el l You can use the control panel on the right side of the front of the UPS to start up and shut down the UPS Set MAIN MCCB on the front of the UPS to ON Press the switch for at least 1 second Press the switch for at least 1 second If the UPS will not be used for one week or more set MAIN MCCB on the front of the UPS to OF...

Page 34: ...ne checks to be performed by the user and maintenance to be performed by a service technician Some maintenance items are not able to be performed by the user so be sure to submit a request for such work to your supplier or SANYO DENKI when maintenance is required Parts replacement and repairs should never be attempted by customers Routine checks 9 1 Routine Checks by Customer Battery test 4 1 Runn...

Page 35: ...locked the internal temperature of the UPS will rise which may result in a malfunction of the UPS See 6 1 2 Checking Installation Space Remove any dust or dirt adhering to the intake and exhaust vents Dust or dirt adhering to parts inside the UPS may result in a malfunction of the UPS Perform the battery backup time test periodically When the UPS is shipped from the factory it is set up to perform...

Page 36: ...st 9 9 3 3 R Re es se et tt ti in ng g M Ma ai in n B Br re ea ak ke er r If the total capacity of the load devices connected to the UPS exceeds the rated capacity of the UPS the UPS enters the overload state and the main breaker trips If the main breaker is tripped the power supply stops Follow the procedure below to reset the breaker After the reset restore normal operation Check that there is n...

Page 37: ...Is MAIN MCCB set to OFF If it is set to OFF set it to ON 2 seconds 2 beeps Test Condition Testing The UPS is performing a battery test Wait for the battery test to end To stop the battery test see the procedure to stop the battery test in 4 1 Running Battery Test in the LCD Panel Operating Manual Continuous beeps Batt Vol Low Green INPUT Blinking Green BACKUP Lit The battery voltage is low Check t...

Page 38: ... 8 1 UPS Startup and check the correct operating procedure Input Error Input Freq Err Input Vol Hi Input Vol Low Green INPUT Blinking Is the voltage of the UPS set properly See 3 1 Setting Voltage of the LCD Panel Operating Manual and check the settings Check that the input voltage and input frequency are within the rated ranges See 14 4 Specifications Remote OFF The remote OFF signal is set to ON...

Page 39: ...ioned Contact your supplier or SANYO DENKI Battery power supply continues Power supply switches to battery power frequently Input Error Input Freq Err Input Vol Hi Input Vol Low Green BACKUP Lit Is MAIN MCCB on the unit control panel set to ON If it is set to OFF set it to ON If MAIN MCCB is set to the OFF during normal operation the operation will become the same as for a utility power supply fai...

Page 40: ...y in the LCD panel setting menu If it is set to STOP the inverter will not start automatically If this item is set to BATT 30 BATT 50 or BATT 80 the UPS will not start until the batteries are charged to the specified level The default setting is Auto See 3 7 Setting UPS Operation Upon Power Recovery in the LCD Panel Operating Manual The UPS does not start automatically at the time set for schedule...

Page 41: ...Troubleshooting 38 Blank page ...

Page 42: ...tallation reboot the computer Start SANUPS SOFTWARE STANDALONE and configure the settings in the UPS connection setting screen Connect the PC WS side to the RS 232C connector of the computer Connect the UPS side to the PC I F connector of the UPS This software is for managing the power supply with a computer by communicating between the UPS and computer personal computer workstation etc What is po...

Page 43: ...o not operate the UPS when the battery connectors are not connected If the UPS is operated in such a state a low charge rate will be indicated and even if the battery connectors are reconnected and the UPS is operated the correct value will not be displayed immediately In if this happens the correct value will be indicated if the UPS is operated normally for at least 12 hours The value indicated b...

Page 44: ...r supply UPS Select the Power Option Properties icon in the Control Panel and then click the Select button in the UPS tab Select Generic in the Select manufacturer list select Custom in the Select model list and then click Next Make the settings shown in the following figure and then click Finish Select the Positive option before clearing the check from the UPS Shutdown check box No Item Descripti...

Page 45: ...ies the number of minutes that should elapse after a power failure until the OS shutdown begins The minimum time is 2 minutes The OS shutdown begins after the specified time or after the battery power becomes low as specified in step whichever occurs earlier E When the alarm occurs run this program Check this check box and enter a command file name if you want to execute a command file before star...

Page 46: ...scharge level of approximately 168 V a protective circuit shuts off the inverter to prevent over discharging of the batteries When normal utility power recovers after the inverter has been stopped automatically operation is automatically resumed returning to the normal operation state described in 14 1 1 When UPS Operation Upon Power Recovery in the LCD panel setting menu is set to STOP inverter o...

Page 47: ...l switch to bypass operation Input Over Voltage BATTERY Input Over Voltage Prolonged battery voltage drop BATTERY Power Outage BATTERY Power Outage Prolonged battery voltage drop BATTERY Input Error Frequency BATTERY Input Error Prolonged battery voltage drop BATTERY Stop rectifier and charger Continue inverter operation Battery operation Complete Battery Discharge BYPASS Stop inverter Bypass powe...

Page 48: ...r factor 0 8 4 minutes when load power factor 0 9 At 25 C 77 F ambient temperature initial value 6 Batteries Expected service life 5 years At 25 C ambient temperature Generated heat 339 W During rated output Input leakage current 4 mA or less Operating environment Ambient temperature 0 to 40 C 32 to 104 F Relative humidity 20 to 90 No condensation 7 Acoustic noise 45 dB or less 1 m approx 40 inche...

Page 49: ...nty does not apply to failures due to accidents improper use or use for other than the product s intended use 9 This warranty does not apply to defects or damages arising from fire earthquake storm or flood disaster lightning or other natural disasters including pollution salt disaster gas disaster sulfide gas non standard voltage or incorrect power sources other than those specified 10 This warra...

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