Sanyo VCC-9615P, Service Manual

Page 1: ...nt Iris system Mechanical auto iris Operational environmental conditions Temperature 10 C 50 C Humidity less than 90 Storage environmental conditions Temperature 20 C 60 C Humidity less than 70 Power supply 12 15 V DC 24 V AC 50 Hz Power consumption 3 5 W Weight Approx 420 g SERVICE MANUAL COLOUR CCD Camera VCC 9615P Product Code 117 047 15 Europe FILE NO REFERENCE No SM5310516 L5AR2 XE NOTE 1 Par...

Page 2: ...tor 8 CA2 board 9 Two screws 2 x 5 10 CA3 board 11 Two screws 3 x 8 12 Two Pipes 13 Two special washers 14 Cover front 15 Cover back 16 Food iris 17 Two screws 2 x 6 18 Connector 19 CA1 board CT232 CA 2 board Side B TP200 VR244 TP200 VR303 VR302 CA 3 board Side A CA2 board CA3 board CA1 board 1 2 2 2 3 4 5 6 7 8 9 10 11 11 12 12 13 13 14 15 16 17 17 18 19 ...

Page 3: ... for color adjustment J 1 VJ8 0007 Color viewer L x f 12 5 mm H h 2 H x h VIDEO OUT 2 10 µsec 830 10 mVp p 2 3 1 Computer screen during adjustment From 2 4 to 2 9 adjustments are continuous adjust ment by adjustment software 2 4 White Clip Adjustment Adjustment location Measuring location VIDEO OUT Measuring equipment Oscilloscope Subject No designation Adjusting method 1 Click the adjustment soft...

Page 4: ...indow 2 10 28 MHz VCO Voltage ADJUSTMENT Adjustment location CT232 CA 2 Measuring location TP232 CA 2 Measuring equipment Digital voltmeter Subject No designation Adjusting method 1 Adjust with CT232 to 6 0 0 2 V 2 6 Iris Level Adjustment Adjustment location VR244 CA 1 Measuring location VIDEO OUT Measuring equipment Oscilloscope color bar chart Subject Gray scale chart Adjusting method 1 Display ...

Page 5: ...ING PLATE 6023 613 179 3958 PIPE 6027 613 183 0349 EARTH 6028 613 201 3048 DEC PLATE 6030 636 045 5641 SPRING PLATE 6035 636 051 6243 LID 6050 636 070 7788 SHIELD TAPE EMC SX591 8000 645 045 7654 ASSY LENS 8001 645 002 7079 OPTICAL FILTER 8002 409 495 7400 IC ICX409AK A IC101 CA1 613 200 9324 COMPL PWB CA 1 CA2 613 200 9331 COMPL PWB CA 2 CA3 613 200 9348 COMPL PWB CA 3 NJ506 411 163 1504 SCR SET ...

Page 6: ...2 403 346 2309 CERAMIC 0 1U K 10V C1113 403 346 2309 CERAMIC 0 1U K 10V C1114 403 346 2309 CERAMIC 0 1U K 10V C1115 403 346 2309 CERAMIC 0 1U K 10V C1116 403 346 2309 CERAMIC 0 1U K 10V C1117 403 346 2309 CERAMIC 0 1U K 10V C1118 403 283 6309 CERAMIC 1U Z 10V C1119 403 283 6309 CERAMIC 1U Z 10V C1120 403 346 2309 CERAMIC 0 1U K 10V RESISTORS R1001 401 224 8900 MT GLAZE 100K JA 1 16W R1002 401 225 ...

Page 7: ...IC 2 2U K 25V C2563 403 372 4506 CERAMIC 2 2U K 25V C2564 403 372 4506 CERAMIC 2 2U K 25V C2565 403 298 9609 CERAMIC 0 1U K 16V RESISTORS R2001 401 226 1503 MT GLAZE 0 000 ZA 1 16W R2002 401 224 8801 MT GLAZE 100 JA 1 16W R2011 401 226 1503 MT GLAZE 0 000 ZA 1 16W R2012 401 226 1503 MT GLAZE 0 000 ZA 1 16W IC227 409 475 2005 IC BA7664FV IC235 409 246 9707 IC LA6358NM IC238 409 320 9104 IC TC7SU04F...

Page 8: ...2 401 224 9006 MT GLAZE 10K JA 1 16W R2403 401 225 1207 MT GLAZE 4 7K JA 1 16W R2404 401 224 9006 MT GLAZE 10K JA 1 16W R2405 401 224 9006 MT GLAZE 10K JA 1 16W R2406 401 224 9006 MT GLAZE 10K JA 1 16W R2407 401 224 9006 MT GLAZE 10K JA 1 16W R2412 401 226 1503 MT GLAZE 0 000 ZA 1 16W R2414 401 226 1503 MT GLAZE 0 000 ZA 1 16W R2416 401 226 1503 MT GLAZE 0 000 ZA 1 16W R2417 401 226 1503 MT GLAZE ...

Page 9: ...LL WIRING C3 OVERALL CIRCUIT BLOCK DIAGRAM C4 IC101 IC102 BLOCK DIAGRAMS CA 1 CIRCUIT C5 CA 1 CIRCUIT WAVEFORMS C6 IC103 IC104 BLOCK DIAGRAMS CA 2 CIRCUIT WAVEFORMS CA 2 CIRCUIT C7 CA 3 CIRCUIT C12 PRINTED WIRING BOARDS P W B CA 1 BOARD SIDE A B C12 CA 3 BOARD SIDE A B CA 2 BOARD SIDE A C13 CA 2 BOARD SIDE B C14 ...

Page 10: ...HOSE VALUE ARE OF SPECIAL SIGNIFICANCE TO PRODUCT SAFETY SHOULD ANY COMPONENT DESIGNATED BY A SYMBOL NEED TO BE REPLACED USE ONLY THE PART DESIGNATED IN THE PARTS LIST DO NOT DEVIATE FROM THE RESISTANCE WATTAGE AND VOLT AGE RATINGS SHOWN PAL C EX EXPLANATORY NOTES EXAMPLES Resistor 10K 1 16J means 10kilo ohm 5 1 16watt max 1M 1 10K means 1mega ohm 10 1 10watt max Capacitor 0 047 F means 0 047micro...

Page 11: ... MD0 RS232OUT RESET MD2 3 3V GND CN241 DRIVE DRIVE BLAKE BLAKE 4 3 2 1 CN121 TO LENS CA 1 CCD IRIS CA 2 MAIN PROCESS MICON POWER CA 3 SW VR 3 3V ADCK VD AGC_CS GND GND GND CCD7 CCD6 CCD5 CCD2 CCD1 CCD0 5V 5V AGC_DATA AGC_CLK 3 3V CLP GND 3 3V GND GND CCD9 CCD8 CCD4 CCD3 GND GND 3 3V 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 FFC 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Page 12: ...SS V GG GND V 1 V 2 V 3 V 4 V DD GND SUB V L RG LH 1 H 1 H 2 H REGISTER Cy Ye Cy Ye Mg G Mg G Cy Ye Cy Ye G Mg G Mg Cy Ye Cy Ye Mg G Mg G V REGISTER V REGISTER V REGISTER V REGISTER 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 GND V2 V4 V1A VH V1B V3A VL V3B SHT XV2 XV4 XSG1A XSG1B XV1 XSG3A XSG3B XV3 XSHT VDD Input Buffer CXD3400N IC102 BLOCK DIAGRAM CXD3400N IC101 BLOCK DIAGRAM ICX409AK ...

Page 13: ...3 12 11 VCC 4B 4A 4Y 3B 3A 3Y 1A 1B 1Y 2A 2B 2Y GND 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 NC NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 21 22 23 24 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 1 2 3 4 5 6 7 CDS AGC A D V SUB DRIVER TO CA 2 CN202 TO LENS TO CA 2 CN201 CCD H DRIVER CCD9 CCD8 CCD7 CCD6 CCD5 CCD4 CCD3 CCD2 CCD1 CCD0 CCD4 CCD3 CCD...

Page 14: ... CA1 L5AR2XE IC103 29 0 5V div 10µs div CCD IN CA 1 CIRCUIT WAVEFORMS TEST POINT LOCATION WAVEFORM IC201 42 200mV div 10µs div CA OUT IC201 55 200mV div 10µs div YA OUT WF CA2 L5AR2XE TEST POINT LOCATION WAVEFORM IC201 79 1V div 50ns div ADCK IC201 47 1V div 5ms div VD CDS PxGA VGA ADC CLAMP CLAMP VREF HORIZONTAL DRIVERS PRECISION TIMING CORE TM INTERNAL CLOCKS 10 or 12 REFT REFB DOUT CCD0 9 CCDIN...

Page 15: ...100K 3 3 390 0 0 1 2 3 4 8 7 6 5 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 1 2 3 4 5 6 7 8 VCC GND 1 2 3 4 5 6 7 76 77 78 79 80 81 82 83 84 85 86 87 8...

Page 16: ...1 2 2 100U 2A DC60V AC125V 10 J DTC114EUK DTC114EUK 100 DBB08C 1000P 1000P 1000P 0 0 0 0 0 0 1K 1K 4 7 10 T 1M 0 0 01 B 1 25 T 1 5K 680 1K 33K 22K 150 100 10 2SC4081 R 2SC4081 R 0 1 BA7664FV 2SA1576A R 2SC4081 R 68 J 47K 1 5K 47K 1K 20P CH 0 01 B 3 3K 2SA1576A R 2SC4081 R 22P CH 1K 33 J 22P CH 1K 10 10 T 22K 33K 22P CH 220 25 47 6 3 150 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 7...

Page 17: ... R 2SC4081 R 0 1 BA7664FV 2SA1576A R 2SC4081 R 68 J 47K 1 5K 47K 1K 20P CH 0 01 B 3 3K 2SA1576A R 2SC4081 R 22P CH 1K 33 J 22P CH 1K 10 10 T 22K 33K 22P CH 220 25 47 6 3 150 390 0 0 1 2 3 4 5 6 7 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 3 2 1 1 2 3 5 4 GND VCC OUT 1...

Page 18: ...0 39 38 37 36 35 34 33 32 31 30 29 28 27 26 1 2 3 4 5 6 7 8 VCC GND 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4 5 3 2 1 VCC INH OUT GND 1 2 3 4 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 4 3 2 1 1 2 3 4 5 6 7 8 VCC GND 4 5 3 2 1 1 2 3 5 4 VCC GND GND VCC CAMERA ASIC IRIS DRIVE 17 734475MHZ 28MHZ ...

Page 19: ...1 2 3 4 5 6 7 8 VCC GND 1 2 3 4 5 6 7 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 3 2 1 VCC INH OUT GND 1 2 3 4 1 2 3 4 5 6 7 8 9 4 5 3 2 1 1 2 3 5 4 VCC GND GND VCC EEPROM IRIS DRIVE MICON GND 17 734475MHZ TO CA 3 28...

Page 20: ...D BLC MWB AWB BLC MONITOR TP301 VR304 CN302 S3001 L5AR2 XE L5AR2 JP L5AR2 US L5AR1 JP VR302 VR301 VR303 GND 1AC4B10C1206CA PWB CA 3 TP302 TP301 MONITOR 1 CN302 S3001 VR304 SIDE B L5AR2 XE L5AR2 JP L5AR2 US L5AR1 JP VR302 VR301 VR303 GND 1AC4B10C1206CA PWB CA 3 TP302 D3002 D3001 IC101 1 10 12 13 20 24 25 30 36 37 40 48 IC103 1AC4B10C1206AA PWB CA 1 CN101 10 2 20 30 29 25 15 5 1 2 24 23 10 15 CN102 ...

Page 21: ...R2240 Q2233 C2259 Q2232 R2233 C2253 L2236 C2254 R2237 C2245 R2232 Q2231 D2531 C2531 D2541 C2541 D2551 C2551 D2561 C2561 C2532 C2533 C2542 C2552 C2562 L2541 L2561 C2246 R2225 R2511 R2512 CN201 CN202 C2543 C2534 C2563 R2561 C2129 C2133 C2134 C2128 Q2154 Q2161 R2132 R2155 R2150 R2126 R2125 R2136 R2161 R2169 R2170 R2168 C2622 Q2621 R2621 C2621 L2551 C2626 L2531 T2521 D2512 C2601 C2603 D2223 D2224 D262...

Page 22: ...401 L2401 L2001 R2534 R2531 R2532 C2535 IC253 R2533 R2535 R2537 R2536 C2536 D2533 R2541 R2542 IC254 C2544 Q2541 R2544 R2545 R2543 C2545 C2546 IC255 C2547 C2553 C2554 R2551 IC256 R2553 R2552 C2555 C2564 D2562 C2565 Q2561 R2562 TP201 TP232 C2312 C2309 R2341 D2304 L2011 L2012 L2013 C2521 C2522 D2521 Q2521 R2521 Q2603 F2502 D2503 R2501 Q2501 R2522 R2523 C2608 Q2604 R2607 R2608 R2609 R2610 R2611 R2612 ...

Page 23: ...Jun 03 SANYO Electric Co Ltd Osaka Japan ...