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Page 4 of 8

G03711095

11-4-14

 

Use a level to plumb both wall jambs [

B

], then mark 

the pre-drilled hole locations on the wall.  Lightly mark 
both sides of the tub track [

A

] with a pencil, and then 

remove all the parts.
For tile or marble walls, drill six 7/32” diameter holes and 
insert the plastic wall anchors [

C

].  A center punch helps 

locate the holes accurately.
Attachments to fiberglass or acrylic units can be made in 
2 ways.  If reinforcement is built into the wall of the unit, 
drill six 1/8” diameter holes and install the screws directly 
into the reinforcement.  If the walls are not reinforced, drill 
six 7/32” diameter holes and insert the plastic wall an-
chors or molly bolts (molly bolts not supplied by Alumax).

CAUTION:

  The  tub  track  should  never  be  screwed  to 

the tub.  This will damage the tub and cause leakage.

1

2

 

Measure the wall-to-wall opening along the center 

of the tub rim.  Cut the tub track [

A

] 1/16” short of this 

dimension.  An inexpensive miter box available at your 
local hardware store will help you get clean square cuts. 
If the vinyl silencer [

V

] is separate from the tub track [

A

slide the silencer into the slot in the tub track and trim 
to the same length.
Position the tub track in the center of the tub rim with 
the tall leg to the exterior.  It may be necessary to file 
a radius on the ends of the tub track and wall jambs to 
match the corners of the tub.
Press both wall jambs [

B

] into position over the tub track.  

Masking tape can be used to hold all the parts in place 
temporarily.

3

 

Before  replacing  the  tub  track  [

A

],  force  a  slight 

downward  bow  in  the  extrusion.    This  will  ensure  the 
track fits tight to the sill.  Run a bead of caulk on both flat 
surfaces on the bottom of the tub track.  Then replace 
the track on the bath sill in the exact position marked in 
Step #

2

 and with the tall leg to the exterior of the bath.  

Seat the tub track firmly.

NOTE: 

 Improper caulking will result in leaks.

TUB

TRACK

Summary of Contents for ALUMAX 1040 Series

Page 1: ...INSTALLATION INSTRUCTIONS 1040 1050 SERIES HEAVY FRAMELESS BYPASS BATH ENCLOSURE Copyright Alumax Bath Enclosures 2014 All rights reserved G03711095 11 4 14 www alumaxshowerdoor com ...

Page 2: ...upport a person s weight and could break c Do not use excessive force when opening and closing the enclosure Excessive force can lead to glass breakage or other damage to the enclosure Make sure wall jamb bumpers are securely fastened in place per the installation instructions GLASS USAGE AND HANDLING WARNINGS a TEMPERED GLASS CANNOT BE CUT Attempting to cut tempered glass will result in the glass...

Page 3: ...r G 4 Hanger Brackets H 2 Glass Door Panels I 4 Nylon Bushing J 4 1 4 x 5 8 Flat Head Screws K 4 Roller Bearings L 4 8 x 3 8 Hex Head Screws M 4 Large Hole Plastic Washers N 4 End Caps O 4 Glass Inserts P 2 Towel Bars Q 4 Small Hole Plastic Washers R 4 Metal Washers S 1 Wrench Not Shown T 3 Clear Panel Guides U 3 6 x 3 8 Pan Head Screws V 1 Vinyl Silencer ...

Page 4: ...the center of the tub rim Cut the tub track A 1 16 short of this dimension An inexpensive miter box available at your local hardware store will help you get clean square cuts If the vinyl silencer V is separate from the tub track A slide the silencer into the slot in the tub track and trim to the same length Position the tub track in the center of the tub rim with the tall leg to the exterior It m...

Page 5: ... the wall jambs and cannot be accidently dislodged Measure the wall to wall opening at the top of the wall jambs B and cut the header F 1 16 short of this dimension Check the header for fit Slide the safety tee lock of the unmounted wall jamb into the header Holding the header F at an angle engage the end onto the mounted wall jamb Pivot the header into place then slide the loose wall jamb to the ...

Page 6: ...rienta tionshouldbedetermined Formaximumwater proofing the interior panel should always be positioned closest to the shower head as shown in this illustration Lift the interior door panel H exterior surface closest to fin into position with the roller bearings K engaging the roller slot in the header F If the door panel is not parallel to the wall jambs remove and adjust the roller bearings up or ...

Page 7: ...read the towel bar P onto the exposed threads of the end cap N Make another end cap assembly and thread into the other end of the towel bar P Repeat this process for the other glass panel H making sure that the towel bar is located on the same side as the rollers in the hanger brackets G Insert the wrench S into the small hole on the edge of an end cap N and rotate in a clockwise direc tion until ...

Page 8: ...track A where it meets the wall jambs B and along the interior edge of the wall jambs as shown Run a bead of caulking along the interior edge of the tub track NOTE The caulking should be allowed to cure for twenty four hours before using your new bath enclosure 13 ...

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