SECTION 4
PART#
49-057 REV K
SAPPHIRE SCIENTIFIC RAGE
®
26
6. MAINTENANCE CHART
Engine
Daily
Check engine oil level.** Fill to proper level.
Vacuum Pump
Daily
Spray WD-40 (or Equivalent) into the lubrication cup for 5 seconds.
Water Pump
Daily
Check water pump oil level.*** Fill to proper level.
Vacuum Inlet Filter
Daily*
Inspect filter, clean and or replace if required.
Waste Tank Strainer Basket
Daily
Empty and clean stainless steel basket.
Vacuum Hoses
Daily
Rinse with fresh water.
Vacuum Pump
Daily*
Check vacuum pump oil level. Fill to proper level. Do not overfill.
Waste Pump-Out (Optional)
Daily*
Inspect and remove any debris or sediment.
Engine
Weekly
Check air cleaner for damaged, dirty, or loose parts.
Engine
Weekly
Inspect air intake and cooling areas. Clean if required.
Pump Inlet Filter
Weekly
Clean and inspect.
Battery
Weekly*
Check fluid level. Fill with distilled water only. Do not overfill.
Engine
Monthly
Inspect drive belt for wear. Replace as needed.
Water Box
Monthly
Check float valve for proper operation.
Check Valve Strainer
Monthly*
Clean and remove any debris.****
High Pressure Solution Hoses
25 Hours
Inspect for wear, damage, or impending rupture. Replace if
damaged.
Belts
25 Hours
Re-tension belt********
Water Pump
50 Hours
Change crankcase oil.***
Engine
8 Hours
Change engine oil and filter.
Belts
100 Hours
Re-tension belt********
Engine
100 Hours
Change engine oil and filter.
Vacuum Relief
100 Hours
Check and adjust vacuum relief valve to 13” Hg if needed.
Pressure Regulator
100 Hours
Lubricate o-rings. Use only o-ring lubricant part # 13-003.
Battery
100 Hours
Clean battery terminals.
Engine
200 Hours
Check spark plugs and clean if necessary.
Engine
200 Hours
Clean engine air filter.
Chemical Metering System
200 Hours
Inspect packing nut on selector and metering valve. Adjust as
needed.
Engine
500 Hours
Replace in-line fuel filter.******
Water Pump
500 Hours
Change crankcase oil.***
Pulleys and Hubs
500 Hours
Check pulley and hub set screws for proper torque.*****
Chemical Pump
500 Hours
Change diaphragm and check valves. Inspect disk.
Belts
1000 Hrs
Replace belts.
Engine
1000 Hrs
Replace spark plugs.
Vacuum Pump
1000 Hrs
Drain, flush, and replace oil.*******
Check Valve
1000 Hrs
Replace Teflon seat for abnormal wear or debris.
Engine
1000 Hrs
Replace air filter element.
To maximize the operating life and performance, use only recommended oils, filters and greases.
*Or as often as required.
**Change engine oil and oil filter after
first 50 hours
of operation.
***Change water pump crankcase oil after
first 50 hours
of operation
****Inspect after
first week
of operation, and remove any debris present. Inspect again after
2 to 4 weeks
.
*****Check pulley and hub set screws after
first 50 hours
of operation, and again at
100 hours
of operation.
******Or every
6 Months
. Whichever comes first.
*******Or
Yearly
. Whichever comes first.
********Re-tension all belts after first
25 hours
then at every
100 hours
of operation.
Summary of Contents for rage
Page 1: ...Service and Operation Manual 2604 Liberator Dr Prescott AZ 86301 1 928 445 3030...
Page 16: ...SECTION 2 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 12 DIMENSIONAL DIAGRAM REAR MOUNT TANK...
Page 17: ......
Page 46: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 40 CONSOLE ASSEMBLY DETAIL 1...
Page 47: ...SECTION PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 41 CONSOLE ASSEMBLY DETAIL 2...
Page 48: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 42...
Page 49: ...SECTION PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 43 69 544 ASSY BEZEL AND PANEL 1 16...
Page 50: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 44 69 445 ASSY BEZEL AND PANEL 17 25...
Page 51: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 45...
Page 52: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 46 69 710 VACUUM PUMP ASSEMBLY...
Page 53: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 47 69 432 ASSEMBLY VACUUM RELIEF...
Page 57: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 51 69 260 MANIFOLD BLOCK ASSEMBLY...
Page 63: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 57 ELECTRICAL DIAGRAM...
Page 64: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 58 HOSE IDENTIFICATION FLOW DIAGRAM...
