Sartorius Talent Series, Service Manual

Page 1: ...WTE5001 e03101 Service Manual Sartorius Talent Gem Gold TE Models Electronic Analytical and Precision Balances and Precious Metal Scales Including Service Specification Sheets ...

Page 2: ... Operating Menu 20 21Accessing the Balance Scale Operating Menu and Changing the Settings 22 25Menu Code Settings Version 19 41 26 27Activating the BPI Mode 28 Balances Scales with Strain Gauge Systems 29 Checking and Adjustment Sequence 29 Checking the Overload Stop 30 Table of Weights for Overload Stop 31 Checking the Overload Stop 32 Zero point Offset Value 32 Adjusting the Zero point Offset Va...

Page 3: ...Adjusting the Off Center Error 43 3 point Adjustment 44 Procedure for Adjusting the Off Center Error Double Lever System 45 Position of the Systems in the Balance Scale 46 Span Adjustment 47 Adjusting External Linearity 47 Checking the Linearity 47 Adjusting the Linearity Contents 48 Opening and Closing the Balance Scale 48 Opening the Balance Scale 48 Closing the Balance Scale 49 Replacing the PC...

Page 4: ...ormation Any persons servicing or working on high resolution Sartorius Competence balances scales should have successfully completed a service course at the Sartorius headquarters in Goettingen Do not perform any unauthorized repair work ...

Page 5: ...exchanged o Seal of warranty If you have to remove the Seal of Warranty please affix your Company control seal to the unit o In other cases proceed according to the OAW135 standard operating procedure for returns for repairs Defective weighing systems Proceed as described in the Service Concept for Weighing Cells refer to Service Information Document 6 2001 OAW135 2 3 Defective electronics These b...

Page 6: ... the sensitivity with external calibration weight Balance Scale with strain gauge system see page 36 Balance Scale with double lever system see page 46 4 Adjust the linearity is preferably performed using the sequential method or with calibrated weights Balance Scale with strain gauge system see page 37 Balance Scale with double lever system see page 47 Activating the BPI Mode Perform only before ...

Page 7: ...lever system Strain gauge system Opening the housing Unscrew the 2 sealed screws on the reverse side and slide the upper half of the housing back After closing the balance scale the service technician or service organization must reaffix another control seal Service software Must be used for adjusting weighing instruments when tolerance levels are exceeded by 2 span linearity offset zeropoint Do n...

Page 8: ...th Sartorius service software log out with CLOSE function to reset for SBI functions Or if all else fails by resetting the operating menu 9 1 Be careful the factory settings are activated ERR 30 is also shown after pressing the r key if the wrong interface cable is used ...

Page 9: ... 1 Weighing system Double Lever Systems with off center adjustment screws P see right Resolution 0 1 mg TE64 TE124S TE214S Resolution 1 mg TE313S DS Weighing system Strain gauge see right Resolution 1 mg TE153S DS TE Modell Nr1 eps AUT_4906a JPG Aut12402 jpg P P P P P ...

Page 10: ...ighing system Double Lever Systems see right Resolution 1mg TE313S Resolution 0 001ct GD103 GD603 Weighing system Strain gauge see right Resolution 0 001g TE153S Resolution 0 01ct GD252 Bauform Nr2 eps AUT_4906a JPG Aut12402 jpg P P P P P ...

Page 11: ...11 Model Weighing Systems Model 3 Weighing system Strain gauge see right Resolution 0 01g TE212 TE212 L TE412 TE412 L TE612 TE612 L GE212 GE412 GE812 TE Modell Nr3 eps AUT_4906a JPG ...

Page 12: ...in gauge see right Resolution 0 01g TE1502S GE1302 GE2102 Resolution 0 1g TE601 TE601 L TE2101 TE2101 L TE4101 TE4101 L TE6101 TE6101 L GE811 GE2101 GE7101 GE4101 Resolution 1g TE12000 TE12000 L TE6100 TE6100 L TE4100 TE1200 0CE Weighing system Double Lever Systems see right Resolution 0 01g TE3102S ...

Page 13: ...uipment and that the balance scale is set up on a solid levelled surface and in a clean work area free of vibrations and drafts Sartorius service software 6740 33 BPI connecting Service Data output 6740 71 RS232 connecting cable 25 Pin 25 Pin 7357312 RS232 connecting cable 25 Pin 9 Pin 7357314 Accompanying Literature Operating Instructions Sartorius Talent TE Series Sartorius Gem Publication No WT...

Page 14: ...racy Weight Catalog No class OIML in grams TE214S E2 1x200 YCW5228 TE212 TE212 L TE124S GD603 E2 1x100 YCW5128 TE64 E2 1x50 YCW4528 TE313S TE313S DS E2 1x200 YCW5228 E2 1x100 YCW5128 GD103 E2 1x50 YCW4528 GD252 F1 1x50 YCW4538 TE153S TE153S DS E2 1x100 YCW5128 E2 1x50 YCW4528 TE612 TE612 L F2 1x500 YCW5548 1x100 YCW5128 TE412 TE412 L F2 2x200 YCW5248 GE412 ...

Page 15: ...0 YCW5138 TE1502S F1 1x1000 YCW6138 F1 1x500 YCW5538 GE2102 E2 1x2000 YCW6228 E2 1x200 YCW5228 GE1302 E2 1x1000 YCW6128 E2 1x200 YCW5228 E2 1x100 YCW5128 TE3102S E2 1x2000 YCW6228 E2 1x1000 YCW6128 E2 1x100 YCW5128 TE6101 TE6101 L F1 1x5000 YCW6538 F1 1x1000 YCW6138 F1 1x100 YCW5138 TE4101 TE4101 L F2 2x2000 YCW6248 GE4101 F2 1x100 YCW5148 ...

Page 16: ... TE2101 L F2 2x1000 YCW6148 GE2101 F2 1x100 YCW5148 TE601 TE601 L F2 1x500 YCW5548 F2 1x100 YCW5148 GE811 F2 1x500 YCW5548 F2 1x200 YCW5248 F2 1x100 YCW5148 TE12000 TE12000 L F2 1x10000 YCW7148 F2 1x2000 YCW6248 TE6100 TE6100 L F2 1x5000 YCW6548 F2 1x1000 YCW6148 F2 1x100 YCW5148 TE4100 F2 1x2000 YCW6248 F2 1x100 YCW5148 ...

Page 17: ...ng unit 2 Data output Print 3 Function key activates selected applications program 4 Activate calibration adjustment mode 5 ON OFF key Switches the display on and off The balance scale may remain on depending on the factory setting 6 Taring 7 Manufacturer s ID label 8 Weight display depending on the selected basic unit ...

Page 18: ...ith the e button While all display segments are lit Segment Test briefly press the r key the pattern shown to the left appears in the display This remains displayed for around 3 sec The first number shows the hardware generation the last two numbers the software version The display returns to the normal weight readout mode ...

Page 19: ...djustment with external weights can be performed without the Sartorius service software if the deviation does not exceed 2 of the required weight Procedure 1 Open the menu access witch move to the right 2 Make sure menu item 1 5 1 is active see page 36 3 Press the q key 4 Adjust the balance scale as needed 5 Close the menu access switch this step is essential for verified operation of the balance ...

Page 20: ...y segments are lit If 1 is displayed the menu is locked read only Note To unlock the operating menu change the active menu setting from menu item 8 1 2 to 8 1 1 Selecting a Menu Item r and t Press the t key to change the selected number the display scrolls from 1 to 9 and starts over again at 1 Press the r key to change the cursor position the cursor moves from the 1st to the 2nd to the 3rd positi...

Page 21: ... code setting press the r for approx 2 seconds The superscript o is displayed to indicate the current setting To exit the balance scale operating menu and store the new settings press t for approx 2 seconds To exit the balance scale operating menu without storing any changes to the settings press e ...

Page 22: ...igit 1 3 3 1 digit 1 3 4 o 2 digits 1 3 5 4 digits 1 4 Weight unit for calibration weight 1 4 1 o Grams 1 4 2 Kilograms 1 4 3 Pounds 1 5 Calibration adjustment 1 5 1 o Accessible 1 5 2 int adjustment 1 5 3 Blocked 1 6 Auto Zero Function 1 6 1 o Auto Zero on 1 6 2 Auto Zero off 1 7 1st Weight Unit 1 7 1 Grams Display o 1 7 2 o Grams Display g 1 7 3 Kilograms 1 7 4 Carats 1 7 5 Pounds 1 7 6 Ounces 1...

Page 23: ...ication Parameters 3 1 2nd Weight Unit 3 1 1 Grams Display o 3 1 2 o Grams Display g 3 1 3 Kilograms 3 1 4 Carats 3 1 5 Pounds 3 1 6 Ounces 3 1 7 Troy ounces 3 1 8 Hong Kong taels 3 1 9 Singapore taels 3 1 10 Taiwanese taels 3 1 11 Grains 3 1 12 Pennyweights 3 1 13 Milligrams 3 1 14 Parts per pound 3 1 15 Chinese taels 3 1 16 Mommes 3 1 17 Austrian carats 3 1 18 Tola 3 1 19 Baht 3 1 20 Mesghal 3 2...

Page 24: ...ark 5 2 2 Space 5 2 3 o Odd 5 2 4 Even 5 3 Number of Stop Bits 5 3 1 o 1 stop bit 5 3 2 2 stop bits 5 4 Handshake Mode 5 4 1 Software handshake 5 4 2 o Hardware handshake 2 char after CTS 5 4 3 Software handshake 1 char after CTS 5 5 Communication Mode 5 5 1 o SBI ASCII 5 5 2 GLP record Menu 6 Utilities for Printouts Basic Function Weighing 6 1 Manual Auto print 6 1 1 Manual without stability 6 1 ...

Page 25: ...7 3 Printout time 7 3 1 o 24 h format 7 3 2 12 h format Menü 8 Extra Functions 8 1 Menu Access Function 8 1 1 o Parameter settings alterable 8 1 2 Parameter settings read only 8 2 Universal Switch for Remote Control 8 2 1 key c 8 2 4 key t 8 2 5 o key r 8 2 6 key v 8 2 8 key t 8 3 Power on mode for balance scale 8 3 1 Off on battery shuts off automatically after 3 min 8 3 2 o Stand by on Menu 9 Re...

Page 26: ...edure for connecting the adapter is as follows Turn off the balance scale and disconnect it from the power supply Remove the weighing pan load plate Remove the protective cap A from the bottom of the balance scale The main PCB is now accessible through an opening in the balance scale housing Connect the white plug on the cable of BPI adapter to the corresponding position on the main PCB Connect th...

Page 27: ...e scale now performs its self test display segment check repeatedly Wait until the segment check has lit up at least 3 times then press the button again The balance scale electronics are now in the BPI mode and you can use the balance scale with the service software Caution After working in the BPI mode make sure to set the write protect again using the Close function in the service software progr...

Page 28: ...ng on the model Calibrate adjust the balance scale on this place Note Testing must be carried out according to the following Sartorius Standard Operating Procedure for Testing WKD 037 02 and WKD 038 02 They are also equivalent to the given adjustment data as described in this service manual You will need to check and if necessary adjust the following 1 Overload stop 2 Zero point offset adjustment ...

Page 29: ... than the balance scale s maximum capacity must be read off The service software is required for this procedure Activate the BPI mode see page 26 Service software Select the Diagnostics program then select the High Resolution subprogram When adjusting the overload stop read off the weight value shown on the Psion server or PC display see page 30 After adjusting the overload stop activate the Close...

Page 30: ...E612 L GE812 900g 10 TE512 0CE GE512 0CE 900g 10 TE1502S 1700g 10 GE1302 1700g 10 GE2102 2300g 10 TE601 TE601 L 2500g 10 GE811 2500g 10 TE2101 TE2101 L GE2101 2500g 10 TE4101 TE4101 L GE4101 8000g 10 TE6101 TE6101 L 8000g 10 GE7100 8000g 10 TE4100 12000g 10 TE6100 TE6100 L 12000g 10 TE12000 TE12000 L 12000g 10 1 Weight at which the overload stop must take effect ...

Page 31: ...t plus approx 6500 g additional weight equal to the weight of the weighing pan load plate plus shock absorber on the weighing pan load plate Wait until the service software display shows a stable weight readout Adjust the stop screw arrow outward until the overload limit is just reached The weight readout is no longer stable Adjust the stop screw 1 2 turn inward The overload stop is now correctly ...

Page 32: ...d and is outside the tolerance limit e g due to the strain gauge load receptor being bent Adjusting the Zero point Offset Value Open the balance scale see page 48 Connect the cable from the digital voltmeter DVM to IC15 pin 6 and ground Place the shock absorber and the weighing pan load plate on the balance scale and reconnect the power supply Use the DVM to test the preload voltage with no load o...

Page 33: ... 2 144 1 979 3600 1 979 1 813 6200 1 813 1 648 9100 1 648 1 482 12000 1 482 1 317 15000 1 317 1 151 20000 1 151 0 968 27000 0 968 0 820 33000 0 820 0 655 43000 0 655 0 489 51000 0 489 0 324 68000 0 342 0 158 100000 0 158 0 007 150000 The balancing resistor must have the following specifications Metal film 0 6 W 1 TK50 ...

Page 34: ...value Repeat this procedure five times Calculate the repeatability of results from these 6 values as follows S Max value displayed Min value displayed 3 Compare the calculated value with the tolerances listed in the service specifications If the result exceeds the tolerance limits this may be due to one of the following circumstances The weighing system needs to be cleaned A mechanical part e g le...

Page 35: ...ve deviation see Adjusting the Off center Loading Error below Adjusting the Off center Error Open the balance scale see page 48 Use a 7 mm open ended wrench to remove the two fastening screws from the pan support and remove the pan support The strain gauge load receptor is now accessible The off center load error is adjusted by filing on a thin part File the thin part that corresponds to the great...

Page 36: ... zero it if necessary Press and hold the t key 3 sec to initiate the calibration routine The required calibration weight is displayed without a weight unit e g 5000 0 Center the displayed weight on the weighing pan load plate in this example 5000 0 g Important The balance scale will only accept a weight that is within a tolerance range of approximately 2 of the nominal weight Greater deviations ca...

Page 37: ...djustment Data on pages 53 54 If the erors exceed the permissible tolerance ranges the linearity must be adjusted Adjusting the Linearity Use the service software to adjust linearity Activate the BPI mode see page 26 Connect the balance scale to the PC and call the linearity program in the service software Test the span and adjust if necessary see page 36 Span Adjustment After linearity and span h...

Page 38: ...d out according to the following Sartorius Standard Opera ting Procedure for Testing WKD 037 02 and WKD 038 02 They are also the equivalent of the given adjustment data as described in this service manual You will need to check and if necessary adjust the following 1 Overload stop 2 Repeatability 3 Off center loading error 4 Span adjustment 5 External linear Checking the Overload Stops Note It is ...

Page 39: ...own the weight displayed Repeat the procedure five times The repeatability is calculated from the 6 weighing operations as follows S Max value displayed Min value displayed 3 Compare the calculated value with the given tolerance If the calculated value is not within the given tolerance it may be due to one of the following reasons The weighing system needs to be cleaned Mechanical parts are in the...

Page 40: ...d even triangular weighing pans Therefore the test weight should be placed on every 1 4 of the weighing pan surface The positions for placing test weights in triangular weighing pans are indicated in the figures to the left Please refer to the sketches to the left to establish the testing points for checking the off center loading tolerances The markings should help you place the test weights in t...

Page 41: ...eight in the position 2 3 4 and 5 as indicated and write down the readout at stability including the plus minus signs If the off center loading error is too large adjust the balance so that the off center loading error is within the tolerances specified TE Balances Scales with Square Weighing Pan Models TE3102S Compare the off center loading errors with the tolerances listed in the Adjustment Data...

Page 42: ...d to adjust the off center loading error Open the balance scale see page 48 Re connect power if disconnected Caution From this point you will be working on an opened balance scale while the equipment is carrying voltage The adjustment screws see arrows are now accessible Adjust both screws to set the off center loading error see illustrations on the left To test the adjustment of the off center lo...

Page 43: ... value as follows Negative deviations Turn the adjustment screw inwards clockwise Positive deviations Turn the adjustment screw outwards counterclockwise Change the position of each screw in small increments and measure the off center loading error in Positions A B and C after each adjustment Repeat this procedure until the off center loading error is within the tolerance limits at all 3 positions...

Page 44: ...areful filing at appropriately thin places on the upper guide To avoid distorting the adjustment wait a few seconds after filing so that the thin sites can cool down Caution After carefully removing the housing adjust the off center loading error only at the thin sites in the back using an angled file Check the off center loading error and adjust the largest error first by carefully filing at thes...

Page 45: ...t Bottom Back Right Bottom Back Right Top OFF center loading error Front View Filing positions Filing positions Filing positions Filing positions Back Right Back Right Back Right Top Back Right Bottom and and or or Left Top Left Bottom Back Left Bottom Back Left Top CP_ecklj1 tif CP_ecklj2 tif Left Back Front Right TE_Eck1e eps Side view of the system Top Bottem winkh tif Back Front ...

Page 46: ...ey 3 sec to initiate the calibration routine The required calibration weight is displayed without a weight unit e g 100 0000 100 0000 100 0000 100 0000 100 0000 Center the displayed weight on the weighing pan load plate in this example 100 g Important The balance scale will only accept a weight that is within a tolerance range of approximately 2 of the nominal weight Greater deviations can be corr...

Page 47: ...djustment Data Page 53 54 If the errors exceed the permissible tolerance ranges the linearity must be adjusted Adjusting the Linearity Use the service software to adjust linearity Activate the BPI mode see page 26 Connect the balance scale to the PC and call the linearity program in the service software Test the span and adjust if necessary see page 46 Span Adjustment After linearity has been adju...

Page 48: ... not damage the ribbon cable that connects the display PCB to the main PCB The display PCB main PCB and strain gauge load receptor are now accessible Closing the Balance Scale Connect any internal lines that were unplugged Slide the upper part of the housing into position and tighten the Phillips screws Place the weighing pan load plate as well as any shock absorber and or pan support B on the bal...

Page 49: ...ammed PCB indicating the balance scale model and serial number Open the balance scale see page 48 Disconnect all cables Remove the fastening screws G from the main PCB Remove the old PCB Take the zero point offset resistor from the old PCB and place it on the new PCB Follow the above instructions in reverse order to install the new main PCB The balance scale must now be programmed with the require...

Page 50: ...ay PCB Lay the upper part of the housing to one side Remove the four nuts J Disconnect the plugs from the output port M and power socket L Remove the base plate from the pan support Replace the pan support with the data output port Once replacement is completed close the balance scale Then check the data output port for correct functioning If possible test the port with the following devices Sarto...

Page 51: ...load plate E 01 Display overload The value to be Check the weight unit output cannot be displayed operating menu setting E 02 Calibration parameter not met e g Calibrate only when zero is displayed balance scale not zeroed Press the Tare key to zero balance scale is loaded Unload the balance scale E 10 Function key blocked when there is Press the CF key to clear the tare and data in the second tar...

Page 52: ...load in temperature Defect in TK sensor or main PCB compensation converter replace E 53 Temperature compensation converter Defect in TK sensor or main PCB not functioning No measured value replace received in processor from TK switch E 54 A D converter output is below the Device is underloaded no weighing minimum level pan load plate on balance scale mechanical defect defective main PCB E 55 A D c...

Page 53: ... 0 001 0 2 ct mg 10 g 0 001 0 2 ct mg 20 g 0 4 mg E2 20 g 30 g 0 2 mg 10 g 7 15 22 30 g 0 002 0 4 ct mg 2 GD603 605 121 ct g 0 001 0 2 ct mg 50 g 0 001 0 2 ct mg 50 g 0 4 mg E2 100 g 120 g 0 2 mg 50 g 30 60 80 120 g 0 002 0 4 ct mg 2 TE153S TE153S DS 150 g 0 001 g 100 g 0 001 g 100 g 0 004 g F1 10 g 100 g 0 002 g 50 g 30 70 110 150 g 0 003 g 3 3 GD252 255 51 ct g 0 005 ct 20 g 0 015 ct 20 g 0 02 c...

Page 54: ...2 g 2000 g 1500 3000 5000 7000 g 0 2 g TE2101 TE2101 L GE2101 2100 g 0 1 g 1000 g 0 1 g 1000 g 0 3 g F2 1000 g 2000 g 0 3 g 1000 g 500 1000 1500 2000 g 0 1 g 15 TE601 TE601 L 610 g 0 1 g 500 g 0 1 g 500 g 0 3 g M1 500 g 500 g 0 2 g 200 g 150 300 400 600 g 0 1 g 50 GE811 810 g 0 1 g 200 g 0 1 g 500 g 0 3 g M1 500 g 700 g 0 2 g 200 g 200 400 600 700 g 0 2 g 50 TE12000 TE12000 L 12000 g 1 g 10000 g 1...

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Page 56: ...rinted or translated in any form or by any means without the prior written permission of Sartorius AG The status of the information specifications and illustrations in this manual is indicated by the date given below Sartorius AG reserves the right to make changes to the technology features specifications and design of the equipment without notice Status October 2003 Sartorius AG Goettingen German...