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START UP: 

If  the  motor  fails  to  start  or  slows  down  significantly  under  load,  shut  off  and  disconnect  from 
power supply.  Check that the voltage is correct for motor and the motor is turning in the proper 
direction.    Vane  life  will  be  drastically  reduced  if  motor  is  not  operating  properly.    Vanes  can 
break  or  be  damaged  it  motor/pump  runs  in  the  wrong  direction.    Motors  are  equipped  with 
thermal protector that turns current of automatically when to mechanical or electrical overloads.  
Also check the wiring instructions on motor case or on thermal plate cover. 
 

LUBRICATION: 

 

 

CAUTION:  NEVER LUBRICATE DRY "OIL-LESS" AIR PUMPS. 

 The carbon vanes and 

 

 

 

 

 

grease packed bearing s require NO oil. 

 

FLUSHING: 

Flushing this product to remove excessive dirt, foreign particles, moisture or oil that occurs in the 
operating environment will help to maintain proper vane performance.  Most pump troubles can 
be  corrected  by  flushing  solvent  rather  than  by  taking  apart.    A  noisy  or  inefficient  pump  is 
frequently  nothing  more  serious  than  vanes  stuck  in  a  rotor  slot  due  to  foreign  material  (dust) 
and / or dirty filters. 
 
 

CAUTION

  --  Recommended  commercial  solvents  for  SAS  pumps  are  Loctite  Safety  Solvent, 

Inhibisol Safety Solvent, and Dow Chemical Chlorothane.  In the event one of the above are not 
available,  use  any  NON-FLAMMABLE,  NON-TOXIC,  NON-PETROLEUM  BASE,  INDUSTRIAL 
CLEANING SOLVENT. (SAS PUMP FLUSHING LIQUID --- P/N  9700-11). 
 
 

FLUSHING PROCEDURES: 

 
Remove Intake Filter Assembly and Exhaust Port Assembly.  Flushing should be done while the 
unit is running and in a well ventilated area.    Then while wearing proper protection have a clean 
cloth over the exhaust port marked "OUT".  Spray or pour a small amount of flushing solution in 
the intake port marked "IN".   Continue flushing until solution coming out exhaust port appears to 
be clear.  After all solvent has passed through the pump continue to let the pump run while 
unseen solution can dissipate into the air, then re-attach the Intake Filter Assembly to the port 
marked “IN” and Exhaust Port Assembly to the port marked “OUT”.  Frequent flushing is 
recommended to help maintain proper vane performance. 
 

FILTER ELEMENTS: 

Replace Intake and Exhaust Filter every 90 to 100 running hours. 
 

DISASSEMBLY: 

If  foreign  matter  has  entered  pump,  try  flushing.    If  this  does  not  eliminate  the  foreign  matter, 
unplug pump, remove only the dead end plate and the four vanes (

DO  NOT

 at any time remove 

the rotor).  Wash vanes, end plate, and pump chamber with solvent (see above for correct type of 
solvents to be used).  Dry and reassemble. 

 

DANGER: 

TO PREVENT EXPLOSIVE HAZARD, DO NOT PUMP COMBUSTIBLE LIQUIDS  

 

 

 

 

 

 

OR VAPORS WITH ANY SAS UNIT. 

 

FOR MAXIMUM PUMP LIFE USE MINIMUM PRESSURE NEEDED TO DO THE JOB. 

Summary of Contents for Opti-Fit 9800-25

Page 1: ...YANATES 3031 GARDENIA AVE LONG BEACH CA 90807 800 262 0200 FAX 800 244 1938 www sassafety com OPERATION MANUAL OPTI FIT SUPPLIED AIR SYSTEMS 9800 35 ONE MAN FULLFACE SYSTEM 1 4 HP 9800 25 TWO MAN FULL...

Page 2: ...them at 3031 Gardenia Avenue Long Beach CA 90807 800 262 0200 FAX 800 244 1938 ________________________________________________________________________________ NAME and TITLE _________________________...

Page 3: ...ex or any other material DO NOT USE this respirator system It WILL NOT protect you Failure to read understand and follow ALL warnings and instructions provided here in the respirator user s manual and...

Page 4: ...10 00 9820 00 7 PARTS DESCRIPTION 9840 00 8 9 MAINTENANCE OIL LESS AIR PUMP 10 TROUBLE SHOOTING 11 CONTROL OF AIR QUALITY 12 PARTS DESCRIPTION 9814 05 FULLFACE 13 16 USER INSTRUCTIONS SAR RESPIRATORS...

Page 5: ...ill cause pump to over heat and shut off DO NOT use 9805 00 1 4 1 3hp oil less pump for hood type respirator DO NOT use ungrounded electrical receptacles DO NOT use ANY electrical extension cords DO N...

Page 6: ...tweight construction reduces head and neck stress even during extended wear Peel Off Lens covers available both in Clear and Tinted Oil Less Carbon Vane Air Pump The oil less air pump produces complet...

Page 7: ...MBLY HAS BEEN COMPLETED AT FACTORY SCREW INLET FILTER ASSEMBLY INTO INLET PORT MARKED IN IF INLET HOSE KITS ARE TO BE USED FOR REMOTE LOCATION OF INLET AIR INSTALL EXHAUST FILTER HOUSING ASSEMBLY WITH...

Page 8: ...STEMS OTHER THAN SAS ADJUST PRESSURE RELIEF VALVE IF NECESSARY USE PRESSURE RELIEF VALVE AS A ADJUSTMENT DEVICE DELIBERATELY BLEED OFF AIR TO ACHIEVE DESIRED GAUGE READING GAUGE READING SHOULD CONFORM...

Page 9: ...NPT MALE COUPLER 9700 11 PUMP CLEANING SOLUTION Not Shown 9700 25 INLET HOSE KIT 25 ft Not Shown 9700 30 INLET HOSE KIT 25 ft Not Shown 9700 40 SERVICE KIT VANES FILTER PUMP CLEANER Not Shown Warning...

Page 10: ...ER 0200 022 3 8 BRASS T 0200 03 3 8 HEX NIPPLE 9700 11 PUMP CLEANING SOLUTION Not Shown 9700 25 INLET HOSE KIT 25 ft Not Shown 9700 30 INLET HOSE KIT 25 ft Not Shown 9700 50 SERVICE KIT VANES FILTER P...

Page 11: ...MALE COUPLER 11 0200 054 3 4 TO 1 4 REDUCER 12 0200 074 3 4 BRASS ELBOW 9700 11 PUMP CLEANING SOLUTION Not Shown 9840 25 INLET HOSE KIT 25 ft Not Shown 9840 30 INLET HOSE KIT 25 ft Not Shown MOTOR OPE...

Page 12: ...otect unit from dirt and moisture Do not pump flamable or explsive gases or use in an atmosphere that contains such gases INSTALLATION WARNING ELECTRICAL SHOCK HAZARD Disconnect electrical power at th...

Page 13: ...one of the above are not available use any NON FLAMMABLE NON TOXIC NON PETROLEUM BASE INDUSTRIAL CLEANING SOLVENT SAS PUMP FLUSHING LIQUID P N 9700 11 FLUSHING PROCEDURES Remove Intake Filter Assembly...

Page 14: ...line Inspect and adjust X At Pump X X Vanes sticking Clean or replace X Vanes worn Replace X Shaft seal worn Replace X Dust or offset powder in pump Inspect and clean X X X Motor not wired correctly C...

Page 15: ...11...

Page 16: ...e Incl s 2 20 14 7620 35 Connector Threaded 2 7620 07 Lens Replacement 15 7620 04 Nozzle Cover 3 7600 95 Peel Off Lens Cover 16 8202 61 O Ring 4 7620 13 Short Buckle Strap Kit 17 1400 05 Exhalation Va...

Page 17: ...es for Respiratory Protection Z88 2 and the Occupational Safety and Health statutes to which you are subjected 2 DO NOT use this facepiece on a pressure demand unit Fullface Supplied Air Respirators a...

Page 18: ...to respirator manufacturer s recommendation for specific settings WARNING If a compressor is used to supply breathing air the following precautions must be taken A The compressor air intake must be lo...

Page 19: ...s defective stitching and cuts tears or holes 2 FACEPIECE The face piece skirt and headstrap should be inspected for pliability and signs of deterioration Stretching and manipulating the rubber with a...

Page 20: ...ARNING Before disassembly make sure that all air is bled from the lines Shut off or deplete the air supply to prevent equipment damage or personal injury To protect your warranty and the MSHA NIOSH ce...

Page 21: ...are being instituted appropriate respirators shall be used pursuant to this section a 2 Respirators shall be provided by the employer when such equipment is necessary to protect the health of the empl...

Page 22: ...n integral part of the face piece or with the entire face piece composed of the filtering medium Fit factor means a quantitative estimate of the fit of a particular respirator to a specific individual...

Page 23: ...pressure atmosphere supplying respirator that admits breathing air to the face piece when the positive pressure is reduced inside the face piece by inhalation Qualitative fit test QLFT means a pass fa...

Page 24: ...orkplace where respirators are necessary to protect the health of the employee or whenever respirators are required by the employer the employer shall establish and implement a written respiratory pro...

Page 25: ...r Exception Employers are not required to include in a written respiratory protection program those employees whose only use of respirators involves the voluntary use of filtering face pieces dust mas...

Page 26: ...ertified by NIOSH for a minimum service life of thirty minutes or d 2 i B A combination full face piece pressure demand supplied air respirator SAR with auxiliary self contained air supply d 2 ii Resp...

Page 27: ...nsure that canisters and cartridges are changed before the end of their service life The employer shall describe in the respirator program the information and data relied upon and the basis for the ca...

Page 28: ...s medical evaluations when the employee is no longer required to use a respirator e 2 Medical evaluation procedures e 2 i The employer shall identify a physician or other licensed health care profess...

Page 29: ...oyee understands its content e 4 ii The employer shall provide the employee with an opportunity to discuss the questionnaire and examination results with the PLHCP e 5 Supplemental information for the...

Page 30: ...medical evaluations and e 6 i C A statement that the PLHCP has provided the employee with a copy of the PLHCP s written recommendation e 6 ii If the respirator is a negative pressure respirator and th...

Page 31: ...3 The employer shall conduct an additional fit test whenever the employee reports or the employer PLHCP supervisor or program administrator makes visual observations of changes in the employee s phys...

Page 32: ...de the face piece f 1 8 iii Any modifications to the respirator face piece for fit testing shall be completely removed and the face piece restored to NIOSH approved configuration before that face piec...

Page 33: ...faces and respirator face pieces as necessary to prevent eye or skin irritation associated with respirator use or g 2 ii B If they detect vapor or gas breakthrough changes in breathing resistance or l...

Page 34: ...al firefighting In addition to the requirements set forth under paragraph 0 g 3 in interior structural fires the employer shall ensure that g 4 i At least two employees enter the IDLH atmosphere and r...

Page 35: ...irators maintained for emergency use shall be cleaned and disinfected after each use and h 1 iv Respirators used in fit testing and training shall be cleaned and disinfected after every each use h 2 S...

Page 36: ...ers shall be maintained in a fully charged state and shall be recharged when the pressure falls to 90 of the manufacturer s recommended pressure level The employer shall determine that the regulator a...

Page 37: ...accords with the following specifications i 1 i Compressed and liquid oxygen shall meet the United States Pharmacopoeia requirements for medical or breathing oxygen and 1910 134 i 1 ii i 1 ii Compress...

Page 38: ...t temperature i 5 iii Have suitable in line air purifying sorbent beds and filters to further ensure breathing air quality Sorbent beds and filters shall be maintained and replaced or refurbished peri...

Page 39: ...to employees who wear respirators when not required by this section or by the employer to do so k 1 The employer shall ensure that each employee can demonstrate knowledge of at least the following 191...

Page 40: ...nsure safe respirator use k 6 The basic advisory information on respirators as presented in Appendix D of this section shall be provided by the employer in any written or oral format to employees who...

Page 41: ...required by this section must be retained and made available in accordance with 29 CFR 1910 1020 m 2 Fit testing m 2 i The employer shall establish a record of the qualitative and quantitative fit te...

Page 42: ...103 contained in the 29 CFR parts 1900 to 1910 99 and the 29 CFR part 1926 editions revised as of July 1 1997 are in effect and enforceable until October 5 1998 or during any administrative or judicia...

Page 43: ...be replaced Respirators for emergency use such as self contained devices shall be thoroughly inspected at least once a month and after each use 8 Appropriated surveillance of work area conditions and...

Page 44: ...luding prompt replacement or repair of defec tive parts and such other necessary maintenance and repair as may be required Normal wear and tear and parts damaged by abuse misuse negligence or accident...

Page 45: ...R CONSEQUENTIAL DAM AGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequentia...

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