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121

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Operating instructions SATAminijet 1000 K/H RP/HVLP

Operating instructions SATAminijet 1000 K/H RP/HVLP

Malfunction

Cause

Corrective Action

Round/flat spray con

-

trol cannot be regu-

lated

Control has been 

turned too much in 

counterclockwise di-

rection; spindle has 

loosened inside the 

spray gun thread 

Remove the control 

with universal spanner; 

rectify or replace com-

pletely, chapter 9.6

Spray gun does not 

shut-off air

Clogged air piston seat 

or worn air piston

Clean air piston seat 

and/or replace air pis-

ton, air piston packing, 

chapter 9.4

Corrosion on air cap 

thread, inside material 

passages (cup con-

nection) or on spray 

gun body

Cleaning solution 

(water-based) remains 

inside/on the spray 

gun for too long.

Cleaning, observe 

chapter 8

, get a re-

placement spray gun 

body

Unsuitable cleaning 

media

Material leaks from 

behind the paint nee-

dle seal

Defective or missing 

paint needle seal

Replace / insert paint 

needle seal, chapter 

9.3

Clogged or damaged 

paint needle.

Replace nozzle set, 

chapter 9.1; replace 

paint needle seal, if 

necessary, chapter 9.3

Spray gun leaks from 

the fluid tip ("fluid tip 

aperture")

Contamination be-

tween paint needle tip 

and fluid tip

Clean fluid tip and 

paint needle, observe 

chapter 8

Damaged nozzle set

Replace nozzle set, 

chapter 9.1

11.  Disposal

Recycle the completely empty spray gun. To protect the environment, bat-

teries and residual paint have to be disposed in an appropriate way and 

separately from the spray gun. Please observe local legislation!

Summary of Contents for SATAjet 1000 H RP

Page 1: ...trucciones de servicio K ytt ohje Mode d emploi zemeltet si utas t s Istruzione d uso Naudo jimo instrukcija Lieto anas instrukcija Gebruikershandleiding Bruks veiledning Instrukcja obs ugi Instru es...

Page 2: ...1 1 4 1 6 1 7 1 8 1 9 1 10 1 1 1 2 1 5 1 11 1 12 1 3...

Page 3: ...2 2 2 2 1 2 4 2 3 2 5 2 6 2 7 2 8 2 9...

Page 4: ...f Conformity 124 1 Symbols Warning Risk which could cause heavy injuries or death Warning Risk which could cause damage Explosion risk Warning against risk which could cause heavy injuries or death No...

Page 5: ...r consumption minijet 1000 H RP at 2 5 bar spray gun inlet pres sure minijet 1000 H RP 200 Nl min Air consumption minijet 1000 H HVLP at 2 0 bar spray gun inlet pressure minijet 1000 H HVLP 120 Nl min...

Page 6: ...Air piston not visible 1 11 Compressed air connection 1 12 ColorCode System CCS 5 Intended Use The spray gun has been designed for the application of paints lacquers and other sprayable media by means...

Page 7: ...ir circuit Never manipulate or technically modify the spray gun Use original SATA spare parts and accessories only Exclusively use spray gun washing machines recommended by SATA Please observe the ope...

Page 8: ...and 2 Warning Risk of explosion The following applications and operations lead to the loss of the explosion protection and are therefore prohibited Use of the spray gun in explosive areas belonging to...

Page 9: ...ing to 7 4 Check if locking screw 2 5 has been firmly tightened according to 10 1 Tighten if necessary 2 Adjust air cap vertical spray fan 2 6 horizontal spray fan 2 7 3 With SATAminijet 1000 K RP HVL...

Page 10: ...ge without control device accessory 3 4 Pressure regulation at the compressed air circuit most inaccu rate method Rule of thumb Pressure at the pressure reducer must be set 0 6 bar higher than the rec...

Page 11: ...or other aggresive cleaning media such as Toluol for example Do not soak spray gun in cleaning solution Drillings must be cleaned with SATA cleaning brushes or SATA cleaning needles only The use of i...

Page 12: ...isconnect spray gun from the compressed air circuit Disassemble and assemble components very carefully Exclusively use included special tools 9 1 Replacing the nozzle set 7 1 7 2 7 3 7 4 7 5 and 7 6 E...

Page 13: ...ng the paint needle seal Steps 7 1 7 2 7 3 9 1 7 4 7 5 and 7 6 When paint material leaks from the self tensioning paint needle packing it needs to be replaced After disassembly check if paint needle i...

Page 14: ...ssembly please check air piston rod 10 8 and clean it if re quired If damaged e g if scratched or bent replace it and grease with SATA high performance spray gun grease Art No 48173 and insert Please...

Page 15: ...chapter 8 Nozzle set is clogged or damaged Clean the nozzle set chapter 8 or replace chapter 9 1 Not enough paint ma terial in the suction cup Refill suction cup Defective paint needle seal Replace th...

Page 16: ...ased remains inside on the spray gun for too long Cleaning observe chapter 8 get a re placement spray gun body Unsuitable cleaning media Material leaks from behind the paint nee dle seal Defective or...

Page 17: ...ATA cannot be held responsible especially in the following cases When the operating instructions are disregarded When the product is used in other than the intended ways of usage When untrained staff...

Page 18: ...x 5 VA 44818 Pressure spring for air piston 44826 Air piston head 44834 Air piston rod 64972 Adjustment screw with air micrometer 79905 Paint needle packing 124164 Control knob 125146 Material flow c...

Page 19: ...mm 3 m G 1 4 female thread 13623 Quick coupling G 1 4 male thread only for SATAminijet 1000 K RP HVLP only for SATAminijet 1000 H RP HVLP Included in repair kit Art No 126284 Included in seal kit Art...

Page 20: ...plied harmonised norms DIN EN 1127 1 2011 Explosion control part 1 Basics and methodology DIN EN 13463 1 2009 Non electronic devices for the use in explosive areas Part 1 Basics and Requirements DIN E...

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