Saturn SHDR-60-0-60G, Operation Manual

Page 1: ...e with oven SHDR 60 0 60G Operation Manual Please read it carefully keep it in a convenient place for reference Model SHDR 60 0 60G Saturn Equipment Primoris Inc 5670 Greenwood Plaza Blvd Suite 501 Greenwood Village Colorado80111 2409 www ThinkSaturn com ...

Page 2: ...NG THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601 LOCAL AUTHORITY GAS ELECTRICITY ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR O...

Page 3: ...T STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED IF YOU SMELL GAS TURN THE UNIT OFF AND THE MAIN GAS SUPPLY VALVE TO THE UNIT CONTACT YOUR GAS SUPPLIER OR AN AUTHORISED PERSON BEFORE TURNING ON THE MAIN GAS SUPPLY CHECK THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE IN THE O...

Page 4: ...meet a wide range of applications and represents the best quality and highest value equipment Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment Should you ever require service you will be supported by trained and qualified service network the largest available We assure you of every support and wish you every business success ...

Page 5: ...URE 9 COMMISSIONING 9 SPECIFICATIONS 10 INSTALLATION 10 GAS INPUT INFORMATION 12 GAS SUPPLY PRESSURE 12 NOMINAL GAS CONSUMPTION 12 TEST POINT PRESSURE 13 VENTILATION AIR SUPPLY 13 OPERATING INSTRUCTIONS 14 LIGHTING INSTRUCTIONS 14 OPEN TOP BURNERS 15 OVEN BURNER 15 OPERATOR MAINTENANCE 17 SEASONING THE GRILL 17 CLEANING STAINLESS STEEL 18 OVEN INTERIOR Enamel 18 OPEN TOP BURNERS 18 TRIVETS 19 ...

Page 6: ...L SETTINGS AND ADJUSTMENTS 22 CONVERSION INSTRUCTIONS 23 SPARE PARTS 24 TROUBLE SHOOTING 25 ALL BURNERS 25 OVEN 26 EXPLODED VIEWS GAS DIAGRAM AND SPARE PARTS SHDR 36 SHDR 24 SERIES 27 43 RANGE INSTALLATION OF BACKGUARD for SHDR 36 SHDR 24Series 44 45 EXPLODED VIEWS GAS DIAGRAM AND SPARE PARTS SHDR 60 SERIES 46 69 RANGE INSTALLATION OF BACKGUARD for SHDR 60 Series 70 71 NOTES 72 ...

Page 7: ...o Damages caused in shipment Damage as a result of incorrect installation Damage as a result of incorrect operation Damages caused by unauthorised service and use of non original parts Gas supply issues to the equipment Failure resulting from improper maintenance Failure as a result of tampering with removal of or changing any preset control or safety device Service After hours Conditions as defin...

Page 8: ...ment in your environment and advise all operators of these Installation This equipment must be installed by an authorized person in accordance with local codes or in the absence of local codes with the national fuel gas code ANSI Z223 1 or the natural gas installation code CAN CGA B149 1 or the propane installation code CAN CGA B149 2 as well as local gas electricity any applicable statutory regul...

Page 9: ...ressure testing of the gas supply piping system at test pressures in excess of 1 2 PSIG 3 45 kPa Commissioning The authorized person installing this equipment must commission the equipment gas leakage operational checking adjustments and instructing the owner on use of the equipment are prescribed requirements The equipment must be isolated from the gas supply piping system by closing its individu...

Page 10: ...RESPONSIBILITY OF THE OWNER Gas Inlet Connection 3 4 NPT Female Gas Connection Point For Range units the gas connection point is located at the rear of the unit 810 mm 32 above the floor and 45 mm 1 8 from the right hand side Gas Connection Prescribed requirements include commission the equipment gas leakage testing operational checking and adjustments All units are tested and adjusted at the fact...

Page 11: ...Gas Range Manual Page 11 Revision 21 Oct 2011 Model variations Model Top Burners Qty Griddle width Qty of 30 oven Qty of 20 oven 0 60 1 1 SHDR 60 0 60G ...

Page 12: ...PUT INFORMATION GAS SUPPLY PRESSURE AND NOMINAL CONSUMPTION NATURAL GAS PROPANE GAS BURNER ORIFICE Btu h GAS PRESS ORIFICE Btu h GAS PRESS EACH mm inch mark mm inch gauge OPEN Each 2 91 0 116 32 36000 5 1 88 0 073 49 36000 10 Griddle Each 1 96 0 076 48 19000 5 1 23 0 052 55 15000 10 OVEN 30 Each 2 27 0 089 43 20000 5 1 47 0 0595 53 20000 10 OVEN 20 Each 2 05 0 081 46 15000 5 1 2 0 0465 56 15000 10...

Page 13: ...safety it is ESSENTIAL that the equipment in the installed position has the proper air and ventilation and the correct exhaust canopy and air balance The correct installation and compliance with all regulatory and other requirements is the responsibility of the purchaser owner Please note that a strong exhaust canopy will create a vacuum if there is insufficient replacement air The amount of air e...

Page 14: ...NED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT HOT SURFACES WILL CAUSE BURNS A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE NOTE Ensure the gas supply to the equipment is turned ON WARNING When open top burners adjacent to the backguard or the side of a grill plate are operated at high heat and covered by large cooking vesse...

Page 15: ...f so equipped shall be opened 2 Make sure all valves are closed before turning on the gas supply 3 Turn on the pilot valve with a screw driver 4 Light up the pilot with a flame gun stick the flame gun through a hole of about 0 6 diameter The pilot is located 7 inside of the hole Look in the pilot window to ensure that the pilot is lit up 5 When the pilot is lit up turn on the main valve by rotatin...

Page 16: ...an observe the flame of the oven burner from an opening behind the lower panel You may replace the lower panel now 5 To turn off the oven rotate the thermostat clockwise to OFF position The oven burner should go out immediately A 5 minute complete shutoff period should be allowed before the appliance is relighted 6 It need to wait for 5 minutes before the appliance is re lighted Adjustment of main...

Page 17: ...ght the grill burner s and set at the lowest level Operate the grill for about 20 minutes and then wipe away the oil Repeat this procedure three times IMPORTANT Only use low heat when seasoning the grill NOTE The grill surface will discolour from heat Discolouring will not affect the grill surface function and does not render the grill surface defective The grill surface should be cleaned with hot...

Page 18: ...eaking Stainless steel may discolour if overheated These stains can usually be removed using an appropriate powder paste To scrape off heavy deposits of grease and oil use only wood or plastic tools as necessary Note Never use steel wool to clean stainless steel Note Damage may occur if chemicals not suitable for stainless steel are used OVEN INTERIOR Enamel Note Remove all oven racks and guides a...

Page 19: ...a suitable detergent and hot water Dry thoroughly ensure the air shutter is fully open reinstall ensure the injector is located in the burner venturi ignite and check the flame pattern Note The burner flame should be uniformly blue If yellow flames are present this may indicate that grease and dirt are present in the burner throat Remove and clean the burner per the above TRIVETS The trivets shoul...

Page 20: ...OMMENDED SERVICE It is recommended that your appliance be serviced by an authorized person It is for guidance purpose only and may vary based on usage of the equipment and operator care Prescribed service tasks include Functional test of all components and clean and adjust as necessary Inspect and clean all gas valves and lubricate with an industry approved lubricant Inspect all gas piping Check a...

Page 21: ... pressure test point is accessed by removing the gas valve control knobs and the front panel The test point pressure is shown in the Nominal Gas Consumption Table and is set with two open top burners operating at maximum setting Burner Adjustment The open top grill and oven burner orifices are fixed as specified and cannot be adjusted The specified gas rate will be achieved if the gas supply press...

Page 22: ...1 Oct 2011 OVEN CONTROL SETTINGS AND ADJUSTMENTS Test Point Pressure The oven burner pressure test point is located also on the manifold test point on the top section The test point pressure is shown in the Nominal Gas Consumption Table ...

Page 23: ...njectors to PROPANE Gas injectors refer Nominal Gas Consumption Table Oven Burner Access and change the injector to a PROPANE Gas Injector refer Nominal Gas Consumption Table LEAK TEST IN ACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY PROPANE GAS LABEL TO NATURAL GAS NG Regulator Change regulator to NG gas configuration and adjust as necessary Open Burner Gri...

Page 24: ...e 24 Revision 21 Oct 2011 LEAK TEST IN ACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY NATURAL GAS LABEL SPARE PARTS A list of major spare part items is shown at the end of this manual ...

Page 25: ...locked pilots Pilot adjusting screw Pilot repeatedly goes out Pilot flame size and position Yellow Burner Flame Primary air and adjust air shutter Flame lifting off burner ports Primary air Air shutter Popping after turning off Primary air Air shutter Burner flame too large Gas pressure Delayed ignition Pilot flame Burner and ports clean Air shutter Gas pressure Flame burns back to orifice Primary...

Page 26: ...Gas Range Manual Page 26 Revision 21 Oct 2011 OVEN Incorrect oven temperature Oven thermostat and control dial position Burner shuts off at set Thermostat by pass temperature ...

Page 27: ...Gas Range Manual Page 27 Revision 21 Oct 2011 Exploded view SHDR 60 0 60G Gas diagram SHDR 60 0 60G ...

Page 28: ...Gas Range Manual Page 28 Revision 21 Oct 2011 Installation of backguard SHDR 60 Series ...

Page 29: ...Gas Range Manual Page 29 Revision 21 Oct 2011 ...