background image

WARNING! SEVERAL POWER SUPPLY. CHECK THAT THERE
IS NO CHARGE IN THE MACHINE BEFORE DOING ANY
MAINTENANCE WORK!

Checking and fault-finding.

In the e vent of faulty operation, f irst check the f ollowing:
• are the contr ol panel and st eam generat or wired up in 

accor dance with the wiring diagram?

• is the st eam generat or correctly installed in accor dance 

with these instructions?

• does the drainage pipe slope do wn pr operly t owards the 

drain?

• is the f ilter clogged? The f ilter is locat ed at the point where 

incoming w ater is fed into the generat or. T o clean the f ilter, 
disconnect the f eed pipe, rinse it free fr om par ticles of 
calcium carbonat e and o ther deposits.

• are there an y sharp bends in the st eam pipe? (the 

minimum permitt ed radius of bends is 50 mm, 2")

• If there is a tap on the w ater supply t o the st eam generat or,

make sure this is no t  closed.

Checklist

with alternative causes of pr oblems and suggest ed actions.

L

Lo

ou

ud

d n

no

oiisse

ess iin

n tth

he

e ffe

ee

ed

d p

piip

pe

ess w

wh

he

en

n tth

he

e

sso

olle

en

no

oiid

d vva

allvve

e o

op

pe

en

nss o

orr ccllo

osse

ess..

Cause: The st eam generat or feed pipes are no t sufficiently
secure.
Solution: Fix the pipes securely t o the w all with pipe clips.
Cause:  “Recoil” problems in the f eed pipe (Pipe hammer).
Solution: R eplace a metre-long length of piping nearest the
steam generat or with fle xible piping, f or exam ple, reinf orced
rubber hosing, which will withstand the
pressure.

T

Th

he

e sstte

ea

am

m rro

oo

om

m rre

eq

qu

uiirre

ess a

an

n a

ab

bn

no

orrm

ma

allllyy llo

on

ng

g ttiim

me

e tto

o h

he

ea

att u

up

p..

Cause: The generat or is no t powerful enough. See table.
Solution: R eplace the st eam generat or with one with a higher
heat output.
Cause: Ex cessiv e v entilation in the st eam r oom.
Solution: R educe the v entilation to evacuate 10–20 cubic
metres (1 3–26 cub. yd) of air per per son per hour .
Cause: Blo wn fuse in the main fuse bo x.
Solution: R eplace the fuse.
Cause: The ambient t emperature is lo wer than 15°C (59 °F).
Solution: Increase the ambient t emperature or replace the
steam generat or with a more po werful one.
Cause: Heating element is br oken.
Solution: R eplace element.
Cause: The thermostat sensor is t oo close t o the st eam jet. 
Solution: Mo ve the sensor or change the direction of the
steam jet.

H

Ho

ott w

wa

atte

err rru

un

nss ffrro

om

m tth

he

e sstte

ea

am

m h

he

ea

ad

d.. L

Liittttlle

e

o

orr n

no

o sstte

ea

am

m iin

n tth

he

e sstte

ea

am

m rro

oo

om

m..

Cause: The solenoid v alve for incoming w ater has stuck,
due to accumulat ed deposits of f oreign bodies or an
electrical malfunction.
Solution: R emove the v alve and clean it, or rectify the
electrical malfunction.
Cause: The solenoid v alve is br oken.
Solution: R eplace the v alve.
Cause: Malfunction in the cir cuit boar d.
Solution: R eplace the cir cuit boar d.

E

Errrra

attiicc sstte

ea

am

m p

prro

od

du

uccttiio

on

n rriig

gh

htt ffrro

om

m tth

he

e sstta

arrtt..

Cause: The thermostat sensor is wr ongly placed in relation t o
the steam jet. 
Solution: Mo ve the sensor or alt er the direction of the st eam
jet.
Cause: Calcium carbonat e or o ther foreign bodies in the f ilter.
Solution: R emove and clean the f ilter.

N

Ne

eiitth

he

err sstte

ea

am

m n

no

orr h

he

ea

att iiss g

ge

en

ne

erra

atte

ed

d iin

n tth

he

e

sstte

ea

am

m rro

oo

om

m..

Cause: Blo wn fuse in the mains fuse bo x.
Solution: R eplace the fuse.
Cause: The w ater is no t reaching the st eam generat or.
Solution: Open the tap(s) connect ed to the piping t o allo w
incoming w ater to flow into the st eam generat or.

Cause: The contr ol panel is incorrectly set.
Solution: Check the time and t emperature on the contr ol
panel.
Cause: The f ilter is clogged.
Solution: R emove the f ilter which is placed in the connection
for incoming w ater. Clean of f any metal f ilings or o ther foreign
bodies.
Cause: The solenoid v alve for w ater supply has stuck .
Solution: R emove the solenoid v alve and clean of f any metal
filings or o ther foreign bodies.
Cause: Ex cessiv e calcium carbonat e deposits in the st eam
generat or’s w ater reser voir.
Solution: R eplace the entire w ater reser voir, including heating
elements and electr odes.
Cause: The st eam generat or is wired up f or the wr ong v oltage.
Solution: Check the v oltage and the connection t o the
generat or – see diagram.
Cause: The t emperature limit contr ol has been triggered,
Solution: Check and remedy an y faults on the st eam pipe,
such as a block age due t o se veral sharp bends, w ater pock ets
or greatly reduced int ernal diamet er. The tank ma y also be
clogged with limescale.
Cause: Fla w in the cir cuit boar d, contr ol panel or magnetic
contactor.
Solution: R eplace the f aulty com ponent.

T

Te

em

mp

pe

erra

attu

urre

e ccu

utt-o

offff iiss a

accttiivva

atte

ed

d..

Cause: The st eam pipe is block ed.
Solution: R emove the block age.
Cause: The int ernal diamet er of the st eam pipe is
considerably reduced.
Solution: R eplace the pipe or the pipe joint which is causing
the reduction (Int ernal diamet er must be at least 12 mm,  ½").
Cause: Sharp bends ( “elbows ”) along the st eam pipe.
Solution: Get rid of  “elbows ” in the pipe. Bends are t o be
gently r ounded (minimum radius 50 mm, 2").
Cause: Large w ater pock et some where along the st eam pipe. 
Solution: A djust the st eam pipe t o eliminate the w ater pock et.
Cause: Ex cessiv e calcium carbonat e deposits in the st eam
generat or’s reser voir.
Solution: R eplace the entire reser voir, including elements and
electrodes.

T

Th

he

e sstte

ea

am

m rro

oo

om

m m

ma

aiin

ntta

aiin

nss tth

he

e d

de

essiirre

ed

d tte

em

mp

pe

erra

attu

urre

e

((4

40

0–

–5

50

°C

C,, 1

10

05

5–

–1

12

22

°F

F)),, b

bu

utt n

no

o sstte

ea

am

m iiss p

prro

od

du

ucce

ed

d..

Cause: Insuf ficient v entilation in the st eam r oom.
Solution: Increase v entilation. The v entilation is insuf ficient if
less than 1 0–20 cubic metres (1 3–28 cub. yd) of air per
person per hour is e vacuated via the outlet v ent. This
situation ma y occur if the outlet v ent is no t connect ed to
some f orm of mechanical e xtractor fan – or if the v entilation
duct is block ed by a w ater pock et. (Commer cial applications)
Cause: The air coming int o the st eam r oom is t oo w arm.
Solution: R educe the intak e air temperature to 35°C (95 °F).
Cause: The ambient t emperature is higher than 35 °C (95 °F).
Solution: Ensure that the ambient t emperature does no t
exceed 35°C (95 °F).
Cause: The thermomet er is faulty or wr ongly placed.
Solution: The thermomet er should be placed appr oximately
(72") abo ve floor le vel and as f ar away from the st eam jet as
possible. 

H

Ho

ott w

wa

atte

err cco

om

me

ess o

ou

utt o

off tth

he

e sstte

ea

am

m h

he

ea

ad

d iin

n

ssp

pu

urrttss o

orr iin

n a

a sslliig

gh

htt,, e

evve

en

n ffllo

ow

w m

miixxe

ed

d w

wiitth

h

sstte

ea

am

m..

Cause: Small w ater pock et along the st eam pipe.
Solution: Eliminat e the w ater pock et.
Cause: The st eam pipe is uninsulat ed along t oo great a
por tion of its length.
Solution: Insulat e the st eam pipe. A continuous trickle of ho t
water from the st eam generat or’s drainage pipe.
Cause: The solenoid v alve for automatic em ptying has stuck .
Solution: Switch of f the steam generat or. See what happens
again af ter an 80-minut e pause. If the f ault per sists, remo ve
the solenoid v alve for the aut omatic em ptying function and
clean it.

3 3

3

www.saunacore.com

Trouble Shooting

STEAMCORE  

32

Summary of Contents for KWS 10.5

Page 1: ...ATOR SAUNACORE INSTALLATION INSTRUCTIONS FOR STEAMCORE STEAM GENERATORS CONTROLS INSTALLATION GUIDE OWNERS MANUAL SAUNACORE www saunacore com This Manual contains installation and operation instructio...

Page 2: ...51 6662 Inspection and Shipping Claim Check for shipping damage upon receipt of the product Saunacore is not responsible for damage to the product sustained during shipping If damage is evident before...

Page 3: ...ter filter is recommended 9 Make sure water is turned on to the unit before testing or operating the unit 10 Unit and Supply lines MUST be protected from freezing Parts Enclosed Control Steamhead Stea...

Page 4: ...ce to be performed by qualified electricians and plumbers only Installation or service by unqualified persons may void the warranty Installation Instructions Pressure Safety Valve s Supplied Only must...

Page 5: ...ate to accumulate 8 All inside surfaces should be adequately sealed Around faucets shower head and steam heads should be sealed with mildew resistant silicone 9 Ceiling height should be no higher than...

Page 6: ...located outside the steamroom a remote sensor is required for all controls 12 Install anti water hammer device as required 13 Provide access to both ends of the steambath generator for servicing Stea...

Page 7: ...units 1 Check power voltage Most homes have 240V IPH service 2 Use minimum 90 deg C 300V copper conductors only sized in accordance with National and Local electrical codes 3 Connect equipment ground...

Page 8: ...ower steam room When connecting you must use the two wrench method or you may break the seal on the connection between the drain pipe and the boiler tank and cause leakage Testing Now that your Steamc...

Page 9: ...h will help extend the life and minimize maintenance schedules of the steam bath generator Maintenance Saunacore steambath generators are designed for unattended operation and require little maintenan...

Page 10: ...he way from the steam generator to the waste outlet Under certain conditions it may be necessary to place the steam generator on the wall brackets or a stand to achieve the right angle Cleaning the St...

Page 11: ...ong as you feel comfortable After your last spell amongst the clouds of steam you ll find a long cool shower a real delight Let your body dry off naturally before putting your clothes on Relax treat y...

Page 12: ...ply Air Gap Drain 1 or 1 2 Steam Line Outlet 1 Steam LIne 1 1 2 Pipe Slope Down Floor Drain 1 Water supply Typical Residential Plumbing Installation ELEGANCE STEAM HEAD INSTALLATION 3 4 NPT Female mad...

Page 13: ...ure 1 2 pipe slope down Two Elegance Steam Heads Water supply 1 or 3 4 Steam Line KWS 9 KWS 18 Commercial Plumbing Installation with Elegance Steam Head s KWS 22 5 KWS 36 Commercial Plumbing Installat...

Page 14: ...e silicone or tape sealant when threading onto st prevent steam leaks for connections A 15 p s i Pressure Relief Safety Valve and coupling has been supplied with your steam generator unit It must be i...

Page 15: ...e Aroma Essential Oils in a Steamcore steam head or any other equivalent oil deemed suitable for use in the Steamcore steamhead Caution Use essential oils with caution Essential oils are for external...

Page 16: ...ide the steambath enclosure according to personal preference It is recommended that the SSI Control is located about 4 to 5 feet above the floor The control should be located away from direct shower s...

Page 17: ...17 User Manual Control panel both SSI and SSII dimension 113mm 25mm 75mm SSI and SSII Control panel may be switched for Spa II SS I SS I I 160mm 120mm 23mm 70mm...

Page 18: ...Important Do not install the controller under the water pipe or in a position where water comes into contact Step two Drill a round hole of 35mm in diameter in a chosen position no larger or smaller...

Page 19: ...ig 2 5 Let the temperature sensor go through the back of the sensor holder As shown in Fig 3 6 The temperature sensor should be installed by extending about 1cm from the front of the room to make sure...

Page 20: ...Adjust Key LOW Steam Time Adjust Key HIGH 2 9 3 2 8 2 4 7 6 6 Power ON OFF When unit is powered on power indicator LED should be lit Press and release button to activate system and all function button...

Page 21: ...eam time when system is activated Steam time LED screen shows set time from 1 99 minutes System shuts down power supply to heater elements automatically when desired steam time is over Use and buttons...

Page 22: ...t stop or pause in the preset time to keep the temperature in the set number ON OFF When it is electrified the system shuts off all the loads to remain in a waiting state and the digital tube will dis...

Page 23: ...ube will display normally current environment temperature When the system is started press button or when the steam function time is due the system will be shut 10 minutes after the system is shut off...

Page 24: ...shown in Fig 7 1 Wait for the completion of automatic water discharge after each time of using the steam generator to make sure the water in the tank is discharged completely before cutting off power...

Page 25: ...s ight s Page 25...

Page 26: ...Page 26...

Page 27: ...ck Long Pin Yellow Middle Pin Red Red Blue Brown Red Light G L1 L2 L3 Red Red J1 2 Red Red J1 1 Red Red J3 2 Red Red J2 To Control Panal Terminal Block J2 2 J1 1 J1 2 J3 1 J2 1 J3 2 J1 J2 J3 Yellow Gr...

Page 28: ...8V 1 57 7 208V 3 33 4 450V 3 15 4 575V 3 10 6 KWS 13 5 13500 625 240V 1 56 3 2 1 4 2 208V 1 64 9 208V 3 37 5 450V 3 17 3 575V 3 13 6 KWS 15 15000 685 208V 3 41 7 2 1 4 2 450V 3 17 3 575V 3 13 6 KWS 18...

Page 29: ...eam generat or Cause The contr ol panel is incorrectly set Solution Check the time and t emperature on the contr ol panel Cause The f ilter is clogged Solution R emove the filter which is placed in th...

Page 30: ...tween the control panel and the electrically controlled box has become loose and whether the power circuitry has good contact 2 Change a plugboard Water leakage 1 The water pipe connector becomes loos...

Page 31: ...year This cost will include 2 maintenance services per year for your Steamer including par ts repair s and labour _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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