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Operating Instructions, cont’d

1.     Fully open the damper located on the top of the smokehouse by turning the lever on 

        the 

damper stack. Preheat the smokehouse to 130° F by turning the smokehouse 

        control, located below the door, to between Low and Medium. Monitor the inside 
        temperature on the dial thermometer inserted through the hole in the door. Adjust the 

        temperature by turning the smokehouse control in 1/8 turn increments until the desired  

        temperature is reached.
2.     While you are waiting for the smokehouse to preheat, dampen the sawdust. Do not 

        soak it or get it too wet or it will create extra moisture that will condense on the inside 
        of the smokehouse. On the other hand, if it is too dry, it may create an open flame 
        which may scorch the meat and/or damage the smokehouse. There are three ways 

        to check if your sawdust has reached the proper dampness: 1. There should be no 
        visible water collecting in the bottom of the sawdust pan, 2. All of the sawdust should 
        now be a darker color, 3. When you pick up a little more than a pinch of sawdust and 

        squeeze it in your fingers, water should not drip out. The amount of sawdust used 

        greatly depends upon individual taste. Using one full pan is a good place to start, but 
        you can use more if you desire a stronger taste. Set it aside for Step 4.

3.     After approximately 15 minutes, place the product you will be smoking in the 
        smokehouse, close the door and let the product dry for 30-45 minutes at 130° F.

4.     Open the smokehouse door and carefully place the sawdust pan with sawdust in it. 

        (TIP: Pack the dampened sawdust in the pan and create a hole in the middle of 

        sawdust. This will help to keep the sawdust smoldering and create a heavy smudge.) 
        Close the door, leave the damper open and turn the smokehouse control to High.
5.     When you see smoke coming from the smokestack (this could take up to 10 minutes), 

        lower the temperature to 140-145° F and hold at this temperature by turning the 
        smokehouse control in 1/8 turn increments until the desired temperature is reached. 
        Close the smokestack to 1/4 open (repeat Step 4 if smoke stops).
6.     Raise the temperature every 1 1/2 hours until the smokehouse temperature reaches    
       160-165° F. Hold at this temperature until the internal temperature of the product you 
        are smoking reaches 152° F.
7.     When 152° F is reached, turn off the smokehouse and carefully remove sausage.
8.     Shower with cold water until the internal temperature reaches 120° F.
9.     Refrigerate sausage overnight. Product is now ready to eat or freeze.

Troubleshooting

 

What happens during the smoking process?

During the smoking process, smoke emits acids which cling to the meat and to the outside 
layer of skin.  This acid helps preserve the meat by preventing the growth of surface mold 
and bacteria compounds.

 

How long does it take to smoke a sausage?

A 19 mm casing takes approximately 7 hours, a 32-35 mm casing takes approximately 8 
hours, a 3 1/2” synthetic casing may take up to 12 hours, and a ham can take a couple of 

days.

         

3

Summary of Contents for 30 Lb. Country Smokehouse

Page 1: ...R 30 Lb Country Smokehouse Assembly and Operating Manual 1500 Clinton St Bldg 123 Buffalo NY 14206 Tel 716 824 5814 Fax 716 824 6465 www sausagemaker com ...

Page 2: ... manual Please remember that this smokehouse must always be monitored when in use Like any piece of cooking equipment it generates heat that if not controlled may lead to fires and possible injuries Smoking Meat Smoking meat can accomplish two things simultaneously it can prepare meat for long term storage and impart unique flavor profiles depending on the ingredients and methods used There are so...

Page 3: ... in water or other liquid Avoid using this smokehouse in the rain 10 Unplug this smokehouse when not in use 11 Unplug this smokehouse before cleaning or servicing 12 Do not operate any appliance with a damaged cord or plug after the appliance mal functions or has been damaged in any manner 13 Extreme caution must be used when moving any appliance Do not move this smoke house while operating 14 If ...

Page 4: ...ose the door and let the product dry for 30 45 minutes at 130 F 4 Open the smokehouse door and carefully place the sawdust pan with sawdust in it TIP Pack the dampened sawdust in the pan and create a hole in the middle of sawdust This will help to keep the sawdust smoldering and create a heavy smudge Close the door leave the damper open and turn the smokehouse control to High 5 When you see smoke ...

Page 5: ...er 200 degrees you will melt the fat Can I use liquid smoke and still use my smoker Yes you can Just add liquid smoke to your spices and mix with the meat Then proceed to use the smokehouse at the low temperatures as instructed Can I put more sausage in my smokehouse than suggested No If overloaded the time from start to finish will be greatly increased Also if the meat is touching there will be d...

Page 6: ...ded in the products operating and maintenance publications The warranty provided herein does not apply to equipment sold hereunder but manufactured by others as they are warranted by their respective manufacturers directly to the user This warranty is in lieu of all other warranties except of title expressed or implied and there are no warranties of merchantability or of fitness for a particular p...

Page 7: ...ng Weight 62 Lbs Equipped With Part Textured Aluminum walls and Stainless Steel bottom inside 1 Non sagging insulation 4 Chrome Plated Shelves 32731 3 Hickory Hardwood Dowels 41200 7 3 4 Stainless Steel Sawdust Pan 41600 Baby Dial Thermometer 49400 Optional Equipment Stainless Steel Shelves 32733 Smokehouse Cleaner Degreaser 31450 Stainless Steel Cleaner Polish 31542 USDA Approved Hickory Smoking ...

Page 8: ...o legs are for the left and right respectively of the front of the smokehouse and the second two legs are for the left and right respectively of the back of the smokehouse 1 2 3 There are 12 screws in the sides of the smokehouse walls Remove these screws and set them aside 4 Align the legs with the outside corners of the smokehouse walls lining up the holes in the legs with the new holes in the si...

Page 9: ... set them aside 2 Turn the roof upright again Insert the chimney into the hole in the roof It will only fit one way allowing for the tabs to line up with the screw holes on the underside of the roof 3 Turn the roof on its side again The tabs which are now on the underside of the roof should be in line with the screw holes 8 ...

Page 10: ...and the chimney meet shown in the image below with a red line to prevent heat and smoke from escaping during use The sealant is provided 6 Once the sealant has dried properly reference instructions on the bottle of silicone sealant your smokehouse is ready to use Set the roof back onto the unit and follow the smokehouse s operating instructions to start the smoking process 9 ...

Page 11: ...10 ...

Page 12: ...The Sausage Maker Inc 1500 Clinton St Bldg 123 Buffalo NY 14206 Tel 716 824 5814 Fax 716 824 6465 www sausagemaker com ...

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