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Sauter GmbH

 

Ziegelei 1 
D-72336 Balingen 
E-Mail: info@sauter.eu

 

Tel:  +49-[0]7433- 9933-199 
Fax: +49-[0]7433-9933-149 
Internet: www.kern-sohn.com 

 

 

 

Instruction Manual 

HN-D 

 

HN-D-BA-e-1213 

 

1

 

MOBILE  LEEB  HARDNESS  TESTER

 

 

Table of contents 
 

Cautions 
1.         Summary 
1.1       Measuring Principle Scope  
1.2       Hardness Value „L“ 
1.3       Features 
1.4       Applications 
1.5       Primary Industries 
2.         Technical Specifications 
3.         Instrument’s views 
4.         Checking Supplied Accessories 
5.         Operation Instruction 
5.1       Keys and their Functions 
5.2       LCD Screeen 
5.3       Settings 
5.3.1    Material Type 
5.3.2    Hardness Scale 
5.3.3    Data in One Group 
5.3.4    How to browse Data 
5.3.5    Setting Date and Time 
5.3.6    Calibration 
5.4       The Format of Memory Data 
5.5       Backlight 
5.6       Automatic Shut-Off 
5.7       Charging 
6.         Data Printing 
7.         Hardness Testing 
7.1       Checking of Settings 
7.2       Sample Preparation 
8.         Troubles and solutions 
9.         Maintenance and Service 
9.1       Impact Device Maintenance 
9.2       How to Store the Reports 
9.3       Normal Maintenance Procedures 
   Appendix 1     Daily Checking 
   Appendix 2     Factors affecting the Accuracy 
   Appendix 3     Measuring  Range 
Applicable Standards 
10.        Declaration of Conformity 
 

Cautions 
Please carefully read this first 
 

1.  Any  components  of  the  instrument  may  not  be 
submerged  into  water  or  exposed  to  rain,  which  could 

cause  a  battery  explosion  ort  he  display  might  be 
damaged. 
2. If the instrument isn’t used for a longer period, it should 
be  stored  in  dry  environment  and  in  its  original  transport 
case. The environmental temperature should be within the 
range  of  -30°C  up  to  +80°C  and  relative  humidity  from 
(RH) 5% bis 95%. 

 
1.         Summary 
1.1       Measuring Principle Scope  
 

When  the  test  is  carried  out,  an  impact  body  with  a 
tungsten  carbide  test  tip  is  being  impelled  by  spring  force 
against the surface to be tested, from which it rebounds. 
Impact  and  rebound  velocities  are  measured  by  the 
following  method:  a  permanent  magnet  integrated  in  the 
impact body passes through a coil and induces an electric 
voltage during its travel back and forth. These voltages are 
proportional  to  the  velocities  and  are  processed  and 
displayed  as  the  hardness  value  “L”  at  the  instrument. 
Modern  electronics  with  power  saving  features  provide  a 
long operating life.  
 
Illustration  

 

 
The big-sized LCD display always shows how the HN-D is 
configured to test. 
Variable function keys allow quick changes of common test 
parameters.  No  subjective  measuring  errors  are  possible, 
giving  highly  repeatable  results.  Internal  self  diagnostics 
with error messages assure reliable test results. 
Readings  can  be  stored  automatically  in  the  internal 
memory  or  being  directly  sent  to  a  printer.  PC  evaluation 
software  enables  a  data  analysis.  These  conversions  to 
other  scales  (HRC,  HRB,  HB,  HV,  HSD  etc.)  are 
programmed into the electronics and can be shown directly 
on the display as test result. 
 

1.2 Hardness Value „L“ 
 

This  term,  1978  introduced  by  Dr.  Dietmar  Leeb  into 
measuring technology, is the quotient fort he impact body’s 
rebound  and  impact  velocity,  multiplied  by  1000.  Harder 
materials  produce  higher  rebound  velocities  than  less 
harder ones. With reference to a particular material group 

Summary of Contents for HN-D

Page 1: ...The environmental temperature should be within the range of 30 C up to 80 C and relative humidity from RH 5 bis 95 1 Summary 1 1 Measuring Principle Scope When the test is carried out an impact body with a tungsten carbide test tip is being impelled by spring force against the surface to be tested from which it rebounds Impact and rebound velocities are measured by the following method a permanent...

Page 2: ...xcellent for material selection and acceptance tests 1 5 Primary Industries Metal production processing Automotive transportation Machinery power plants Petro chemical refinery Aerospace shipyard Metal constructions testing services laboratories Metallproduktion und Entwicklung 2 Technical Specifications Indication range 0 to 999 HLD Accuracy 4HLD Measuring direction any direction LCD display 128 ...

Page 3: ...to be pressed to select the hardness scale The hardness scale changes according to the following sequence Illustration highlighted Hardness Scale character HLD Leeb Hardness HB Brinell HRB Rockwell B HRC Rockwell C HV Vickers HSD Shore Hardness D Note 1 The value means out of range 2 The default hardness scale is HLD 5 3 3 Data in One Group In measurement mode the button has to be pressed four tim...

Page 4: ...s can be browsed and by pressing the button the error values can be deleted 3 If the button is pressed it can be started to input the value written on the test block Primary the hundred bit has to be set see illustration below 4 By pressing the button it can be increased from 0 to 9 to set the hundred bit 5 By pressing the button the ten bit will be highlighted By pressing the button it can be inc...

Page 5: ...ker angeschaltet so ist nur die Taste zu betätigen um die laufenden Messdaten auszudrucken Mini Printer SAUTER AHN 01 www sauter eu A complete test report is shown below 7 Hardness Testing 7 1 Checking of Settings The button has to be pressed to turn on the instrument First it has to be checked if it has to be charged Then it has to be inspected if every setting is correctly particularly material ...

Page 6: ...tenance After 1000 2000 times use the impact device and the impact body should be cleaned with a nylon brush The screw of the supporting ring has to be turned off before the catheter can be cleaned Then the impact body has to be taken out and it has to be rotated into the tube with the nylon brush in anti clockwise direction The brush has to be pulled out when touching the bottom This procedure ha...

Page 7: ...ght of the sample is more than or equal to 5 kg testing can be directly started If it is less than 5 kg the sample needs a special charge The supporting piece has to be coupled by a coupling medium and pressed onto the surface of the test piece By doing this better test results will be achieved The area of the testing points should be free of vibrations or shaking If the weight of the sample is no...

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