SCANMASKIN 32 PROPANE, Manual

Page 1: ...SCANMASKIN 32 PROPANE MANUAL W O R L D S ERIES W O R L D S E R I E S BY SCANMASKIN...

Page 2: ...h you all the best with your new Scanmaskin 32 World Series Propane and hope that it meets your expectations Scanmaskin Sverige AB Per Anders Bardh CEO Address Scanmaskin Sweden AB Box 187 SE 437 22 L...

Page 3: ...ed for grinding horizontal surfaces approved by Scanmaskin Sweden AB If SCANMASKIN 32 WS PROPANE is used for other purposes or handled in ways other than that des cribed in this Manual Scanmaskin Swed...

Page 4: ...afety regarding operation of machine 15 2 11 Propane tanks 16 2 12 Refilling propane tanks 16 2 13 Storage propane tanks 17 2 14 Definition of the Safety off position 17 2 15 Safety regarding maintena...

Page 5: ...6 5 Engine mounting 37 6 6 Engine assembles 38 6 7 Central centrifugal clutch assembly 39 6 8 Upper Machine House Centrifugal clutch shaft 40 6 9 Upper Machine House Belt system 42 6 10 Upper Machine...

Page 6: ...51 25hp 18 5kW Start battery 12VDC 45Ah Fuse Next to start motor 20Amp Propane tank Steel 20lbs 9kg Table 1 1 Power specifications 1 2 Mechanical specifications Model SCANMASKIN 32 WS PROPANE Grinding...

Page 7: ...be used to keep the grinding tools at the lower temperature and in those occasions where it s not possible to use a dust collector together with the machine The water tank has a built in system that...

Page 8: ...pera tion Failure to follow the directions in this Manual will void the warranty See Grinding guide for information about available tools and 4 13 Changing tools for information about how to change th...

Page 9: ...ury resulting from incorrect usage of SCAN MASKIN 32 WS PROPANE Failure to follow the directions in this Manual will void the warranty Typical applications Removal of old coatings carpets putty from h...

Page 10: ...ust collector connection 6 Spare Parts 4 Release Handel 6 Spare Parts 5 Propane tank 581072 6 Wheel 6 Spare Parts 7 Front wheel hydraulic pump 6 Spare Parts 8 Water inlet 9 Throttle 6 Spare Parts 10 M...

Page 11: ...perating authority is responsible for compliance with the safety regulations during operation and maintenance and for the use of safety devices supplied with the machine as well as the provision of ap...

Page 12: ...fill Fuel Tanks Nearly all fire related incidents reported result from bringing a tank into a building without first checking for overfill This action is dangerous unwise and unnecessary 2 4 Fire Safe...

Page 13: ...wered floor machine requires compliance with certain safety regula tions The National Fire Protection Agency NFPA Standard for Storage and Handling of LP Gas is the appropriate authority for safe prop...

Page 14: ...w the instructions in the manual at all times RESIDUAL RISKS During the normal operating and maintenance cycles the operator is exposed to few residual risks which cannot be eliminated due to the natu...

Page 15: ...tice of all safety and hazard notices on the machine All safety and hazard notices at or on the machine must be kept complete and legible If safety critical changes occur to the machine or its working...

Page 16: ...the machine is operated in safe and best conditions Only operate the machine when all safety devices and related safety equipment are present and operational Check the machine visually for any damage...

Page 17: ...shooting From time to time check voltage seekers to ensure that they are operationally efficient 2 11 Propane tanks The Propane tanks are constructed of either aluminum or steel The tank used on propa...

Page 18: ...ion of the Safety off position The machine is in a safe condition where it cannot be any hazard How to set the machine in the Safety off position 1 Turn off the machine with minimum throttle and remov...

Page 19: ...ations may cause injuries or damages 2 16 2 Lifting The machine must be secured according to local safety regulations before lifted No person is allowed beneath a lifted machine The machine must be li...

Page 20: ...barrel about 10 cm 4 from the ground Push the machine in desired direction 3 3 Lifting Before attempting to lift the machine read 4 13 Changing tools Detach the tools according to the instructions in...

Page 21: ...e machine as long as the machine itself is firmly secured in the vehicle Of course spare cylinders should always be secured in an upright position 4 OPERATION 4 1 Preparation Before first start up mak...

Page 22: ...n the opposite direction of the lower machi ne body Each grinding head is equipped with a Scan on tool plate where the tools used are attached See Figure 5 Figure 5 Illustrates the rotation of the gri...

Page 23: ...is is to make sure the centrifugal clutch is fully engaged If the throttle is tampered with and the machine is operated below 750 rpm there is great risk that parts will get damaged inside the machine...

Page 24: ...dle completely to reach idle speed Let the machine run on idle speed for at least 3 minutes before increasing the speed of the engine This will warm up the engine and allow the oil to reach all engine...

Page 25: ...f the safety off position for further information 4 11 Grinding Refer to Grinding guide for instructions and information about grinding 4 12 Adjusting the grinding pressure The machine has a system fo...

Page 26: ...ure 11 How to fit the diamond segments on the Scan On plate 1 Insert the segment at the widest part of the slot 2 Push the segment outwards 3 The segment is now fit on the Scan On plate To make sure t...

Page 27: ...es and other parts on the gear barrel may be hot Take extra care to prevent burn injuries When the machine has been operated the Kawasaki motor with its muffler is extremely hot Take extra care to pre...

Page 28: ...and clean oil cooler fins Clean and regap spark plugs Every 200 hours Change oil filter Replace air cleaner primary element Check air cleaner secondary element Every 250 hours Add grease for the main...

Page 29: ...hours For more detailed infor mation about the 1000 hour service interwall check the Service Manual This service is recommended to be performed by Scanmaskin authorized workshop Remove the grinding he...

Page 30: ...that holds the spring steel discs Replace the grinding head or spring steel discs It s recommended that new screws are used to fasten the replacement Grinding head plate Tighten all screws by hand an...

Page 31: ...ll Oil to correct level Check and replace oil pressure switch Release the emergency stop button See Engine manual or dealar O O O O O O O Engine runs with loss of power or excessive exhaust fumes Rest...

Page 32: ...32 www scanmaskin com Table 5 1 Common faults Abbreviation Person O Machine Operator S Scanmaskin certified service technician Table 5 2 Access rights for different persons...

Page 33: ...ENGLISH SCANMASKIN World Series 32 Propane 33 www scanmaskin com 6 SPARE PARTS 6 1 General parts...

Page 34: ...34 www scanmaskin com 6 2 Actuator Hydraulic...

Page 35: ...ENGLISH SCANMASKIN World Series 32 Propane 35 www scanmaskin com...

Page 36: ...36 www scanmaskin com 6 3 Front Wheel SM 32...

Page 37: ...ENGLISH SCANMASKIN World Series 32 Propane 37 www scanmaskin com 6 4 Floating Cover...

Page 38: ...38 www scanmaskin com 6 5 Engine mounting...

Page 39: ...ENGLISH SCANMASKIN World Series 32 Propane 39 www scanmaskin com 6 6 Engine assembles...

Page 40: ...40 www scanmaskin com 6 7 Central centrifugal clutch assembly...

Page 41: ...ENGLISH SCANMASKIN World Series 32 Propane 41 www scanmaskin com 6 8 Upper Machine House Centrifugal clutch shaft...

Page 42: ...42 www scanmaskin com 6 9 Upper Machine House Belt system...

Page 43: ...ENGLISH SCANMASKIN World Series 32 Propane 43 www scanmaskin com 6 10 Upper Machine House SM 32...

Page 44: ...44 www scanmaskin com 6 11 Machine house lower end SM 32...

Page 45: ...ENGLISH SCANMASKIN World Series 32 Propane 45 www scanmaskin com 6 12 Machine House Belt System SM 32...

Page 46: ...46 www scanmaskin com 6 13 Center Shaft Assembly...

Page 47: ...ENGLISH SCANMASKIN World Series 32 Propane 47 www scanmaskin com Belt tensioner system...

Page 48: ...48 www scanmaskin com 6 14 Machine House Lower...

Page 49: ...ENGLISH SCANMASKIN World Series 32 Propane 49 www scanmaskin com 6 15 Grinding Shaft with bushed gear wheel 2 per machine...

Page 50: ...50 www scanmaskin com 6 16 Grinding Shaft with locked gear wheel 1 per machine...

Page 51: ...ENGLISH SCANMASKIN World Series 32 Propane 51 www scanmaskin com 6 17 Grinding Head SM 32...

Page 52: ...52 www scanmaskin com 6 18 Wheel System SM 32 Propane...

Page 53: ...ENGLISH SCANMASKIN World Series 32 Propane 53 www scanmaskin com 6 19 Kick Stand SM 32 WS PROPANE...

Page 54: ...54 www scanmaskin com 6 20 Handle SM 32 WS PROPANE...

Page 55: ...ENGLISH SCANMASKIN World Series 32 Propane 55 www scanmaskin com 6 21 Chassis hose system SM 32 WS PROPANE...

Page 56: ...lacement of these according to the manufacturer s assessment Costs and risks for transport as well as dis mantling and reinstallation of the product products and other direct or indirect costs associa...

Page 57: ...EMC 2004 108 EC LVD 2006 95 EG Harmonized standards Safety of machinery EN ISO 12100 2010 Safety of machinery EN ISO 60204 1 Safe Torque Off EN 61800 5 2 Place of issue Lindome Gothenburg Sweden Name...

Page 58: ...ration 61 F Faults troubleshooting See Maintenance G Grinding disc Replacement 35 M Maintenance Common faults 36 Daily 32 Inspection list 33 Precautions 32 O Operation 26 P Power choice 6 inlet 6 sour...

Page 59: ...7330 Brande Phone 45 97 18 00 58 Fax 45 97 18 45 58 E mail info scanmineral dk Website www scanmaskin se Norway Maridalsveien 91 NO 0461 Oslo Phone 47 63 87 60 00 Fax 47 63 87 60 01 E mail info scanma...

Page 60: ...DEN AB Huvudkontor Head office Box 187 SE 437 22 Lindome Phone 46 0 31 99 49 70 Fax 46 0 31 99 48 70 Email info scanmaskin com Bes ksadress Visiting address Heljesv gen 10 SE 437 36 Lindome www scanma...