Scantool COMPACT 110, Safety Instructions And Operator'S Manual

Page 1: ...9 9460 Brovst Denmark Tel 45 98 26 60 88 Fax 45 98 23 61 44 E mail info scantool group dk Website www scantoool group com SAFETY INSTRUCTIONS AND OPERATOR S MANUAL FOR DRILLING MACHINE C CO OM MP PA AC CT T 1 11 10 0 ...

Page 2: ... INSTRUCTIONS 5 1 Cutters and optional equipment features 5 2 Magnetic drilling machine start up 8 3 Machine start up 16 III MAINTENANCE AND SERVICE 17 IV TECHNICAL DATA 19 V ELECTRICAL DIAGRAM 23 VI DRAWINGS AND SPARE PARTS LISTS 25 VII EC DECLARATION OF CONFORMITY 37 BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS ...

Page 3: ...es possible of making holes in various work positions for example vertical steel columns or steel floors as well In these working positions all Portable Magnetic Drilling Machines made by Promotech must be secured with the safety chain in case of the potential danger of power supply loss THIS MACHINE IS MADE IN EUROPE 2 Important safety instruction Drilling machine must not be used when 1 The oper...

Page 4: ...not be used on rusty surfaces steel plates with thick covered with paint uneven surfaces next to a welding machine 13 In all cases always use a safety chain strap see drawing 1 The safety chain mustn t be loose To avoid this situation the safety chain should be wrapped around the element it is hooked to It s recommended to use the safety chain following the pictures 14 Do not use the machine in ex...

Page 5: ...affect its technical state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible It is not allowed to use drill on steel thinner than less than 3 8 10 mm On thin steel less than 3 8 10 mm magnet s adhesive power would be significantly reduced what can cause machines failure or individuals injury The machine should be located on the work ...

Page 6: ...ixing flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 should be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over centre of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens discharge spring 4 That spring ejects slug ...

Page 7: ... the spindle Uninstalling the arbor a Raise the guard turn the spindle so that the wedge MT opening in the spindle 1 is lined up with the wedge MT opening in the reducer body b Place the wedge MT included as standard equipment into the uncovered spindle opening 1 c Hold down the arbor 3 with one hand d Strike the wedge MT with a hammer taking care to not to damage the arbor e Carefully remove the ...

Page 8: ...ing cutter are found facing the screws 5 5 Put the milling cutter 7 into the arbor socket 4 6 Tighten the screws securely 5 Uninstalling the milling cutter 1 Raise the drive and the slide 2 up using the lever 3 2 Raise the guard 1 to the maximum in order to attain access to the arbor 4 screws 5 3 Loosen the screws 5 4 Remove the milling cutter 7 and the pilot 6 from the arbor socket 4 2 Magnetic d...

Page 9: ...ickness of work piece is at least 3 8 10 mm surface of steel under the magnet is flat wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt etc which would reduce adhesive power of the electromagnetic base 2 3 Preparation the machine for drilling 1 Set the drilling machine on the surface of the element which hole is to be drilled ...

Page 10: ... the engine by button I on the control panel see II point 3 Drilling in the material must be conducted with sensitivity 5 Some of magnetic drilling machines have a built in overload system Overload is indicated by red LED diod on the control panel Further increasing the engine load causes the activation of the overload system and power source loss It s possible to continue the drilling operation b...

Page 11: ...d drilling speed is shown in graphs drawing 5 detailed guide is supplied by manufacturer of used drilling tools The graph is just a general guide and the shown dependence applies to average structural steel Cooling agent is fed gravitationally from a coolant bottle through an arbor to an inside of the metal cutter For on a wall and on a ceiling positions special cooling pastes have to be used 2 6E...

Page 12: ...Operator s manual for drilling machine 12 While working in difficult access areas as well as left handed operator there s a possibility to change location of the pinion with spoke handles to the other side of drilling machine ...

Page 13: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 13 Drawing 4 Clamping force depending on the thickness of the substrate and the value gap ...

Page 14: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 14 ...

Page 15: ...been appropriately fixed and the cooling conduit 2 is placed correctly on the coolant coupling 4 the bottle cap should be loosened by 1 3 of a turn in order to deaereate it turn on the valve 3 so that liquid travels to the hose after which the machine can be started see II pt 3 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid from leaking dur...

Page 16: ...er carrying out these activities and canceling clearance tighten screws 2 starting from the middle screw The slider should be located symmetrically relative to the middle screw Next tighten the neighboring screws 2 moving the slider in the degree necessary for making them visible Then tighten screws 3 until any noticeable resistance is felt When the screw in this position and blocked with a hexago...

Page 17: ...ulation screws Slide guide loose is correct if the drive can be moved smoothly by using the lever It s not accepted to automatically slide down under its own weight see II point 2 9 Due to the distribution of lubricant after every days work position of gear lever used for selection of gearbox speed should be changed For example if machine worked with 150 rpm speed it should be switched to 300rpm s...

Page 18: ...only to original parts New spare parts order required to enter the code or send the damage part with information about type of drilling machine and power supply Caution In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its technical state work should be terminated immediately and the machine should be sent to ser...

Page 19: ... 4 Max twist drill diameter 16 47 mm 5 8 1 7 8 Max annular drill diameter 12 110 mm 1 2 4 5 16 Max milling depth 76 mm 3 Insulation Class I Standard adhesive force of electromagnet for steel 7 8 22 mm thick and Ra 1 25 22 000 N Slide stroke 230 mm Machine speeds under load I 85 min 1 II 135 min 1 III 160 min 1 IV 250 min 1 Electromagnetic base 120x240x63 mm Length of the power cord 3 0 m Total wei...

Page 20: ...refully take off the engine cover 3 Remember that it is connected with the motor by a grounding lead 4 3 Take off the motor brushes from the connector 6 using the flat ending 5 of the lead The ending has a safeguard against its sliding down first press the protruding element at the middle of the ending then carefully slide off the ending from the connector 4 Push aside the spring arm 7 pressing do...

Page 21: ...diameter Rotary speed rpm TCT HSS inch mm inch mm above 2 95 above 75 above 2 56 above 64 85 1 93 2 95 50 75 1 97 2 56 45 64 135 1 14 1 93 30 49 1 00 1 97 25 44 160 0 47 1 14 12 29 0 47 1 00 12 24 250 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary Speed rpm inch mm 1 93 1 85 30 47 85 0 83 1 93 22 29 135 0 63 0 83 16 21 250 The rotary speeds given above ...

Page 22: ...meter of a desired size of finished hole For example When drilling a 23mm diameter hole it is recommended to initially drill it using a drill bit of 16mm in diameter and to increase a size of a tool gradually to reach a diameter of the desired hole 40mm hole should be drilled consecutively with drill bits of diameters 18mm 32mm 40mm Holes diameter mm Drills diameter mm Number of passes Drilling Ex...

Page 23: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 23 2 Electrical diagram COMPACT 110 230V ...

Page 24: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 24 ...

Page 25: ...RETAINING RING 28z 1 15 PDK 000060 SPRING WASHER 4 3 6 16 PDK 000043 SPRING WASHER 4 1 5 17 PDK 000151 NYLON WASHER SR1940 4 18 WKR 000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20 2 19 WKR 000184 CROSS RECESSED SCREW M4X12 4 20 NKL 0272 15 00 00 0 LABEL FOR ELECTRICAL INSTALATION 1 21 WKR 000415 CROSS RECESSED PAN HEAD TAPPING SCREW 3 5x13 4 22 PDK 000161 WASHER LOCK INTERNAL STAR 3 7 4 23 Z...

Page 26: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 26 ...

Page 27: ...ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 1 KRP 0400 01 01 00 0 1639 MAIN BODY ASSY 1 1 2 PDS 0402 00 00 00 0 ELECTROMAGNETIC BASE 1 1 3 PAS 0205 00 20 00 1 D RING STRAP 1 1 4 SRB 000155 HEX SOCKET BOLT M8x30 4 1 5 PDK 000051 SPRING WASHER 8 2 4 1 6 NKL 0473 10 01 02 0 FRAME LABEL 1 ...

Page 28: ... 01 01 1 1636 MAIN BODY 1 1 1 2 LST 0400 01 01 02 0 PRESSURE PLATE 1 1 1 3 LST 0400 01 01 03 0 SLIDE INSERT 1 1 1 4 TLJ 000010 SELF LUBRICATING SLEEVE 28 05H7x32x16 2 1 1 6 SPR 000043 PRESSURE SPRING 1 6x8x14 5 4 1 1 7 SRB 000086 HEX SOCKET BOLT M5X20 5 1 1 8 PDK 000017 ROUND WASHER 5 3 5 1 1 9 NKR 000016 HEX NUT M5 4 1 1 10 WKR 000077 SOCKET SET SCREW M5x16 4 ...

Page 29: ...00 0 WASHER II 1 2 17 TBL 0202 00 30 00 1 LABEL I SHIFT LEVER 1 2 18 TBL 0202 00 30 00 2 LABEL II SHIFT LEVER 1 2 19 TLJ 0171 00 22 00 0 SHIFT DRIVE PIN USA 5 2 2 20 SPR 0171 00 23 00 0 COMPRESSION SPRING USA 5 2 2 21 DZW 0171 00 24 00 0 SHIFT LEVER 2 2 22 LOZ 000014 BEARING NEEDLE RNA 4901 1 2 23 LOZ 000006 BEARING NEEDLE RHNA 081210 3 2 24 LOZ 000007 NEEDLE BEARING RHNA 081512 1 2 25 LOZ 000004 ...

Page 30: ...COMPACT 110 COMPACT 110 Operator s manual for drilling machine 30 SLN 0401 02 01 00 3 MOTOR 230V ...

Page 31: ...1 4 KNC 0400 02 09 00 0 ARMATURE TOOTH END z8 1 2 1 5 STN 000029 FIELD 230V 1 2 1 6 OBD 000023 UPPER HOUSING 1 2 1 7 WKR 000407 CROSS RECESSED PAN HEAD TAPPING SCREW 4x20 4 2 1 8 PDK 000157 SPRING WASHER 1 2 1 9 SCZ 000022 BRUSH 230V 2 2 1 10 SPR 000042 SPRING BRUSH 2 2 1 11 SRB 000295 HEXAGON BOLT M5x57 2 2 1 12 LOZ 000004 NEEDLE BEARING HK 101410 CX 1 2 1 13 LOZ 000006 BEARING NEEDLE RHNA 081210...

Page 32: ...053 BEARING 608 2Z 2 2 2 7 LOZ 000017 BEARING ROLL 25x42x17 1 2 2 8 PRS 000245 SEAL 30x42x7 1 2 2 9 PRS 000246 SEAL 40x52x7 1 2 2 10 PRS 000247 SEAL 40x55x7 1 2 2 11 PRS 000139 INTERNAL RETAINING RING 40z 1 2 2 12 PRS 000026 INTERNAL RETAINING RING 42W 1 2 2 13 PRS 000244 INTERNAL RETAINING RING 68W 1 2 2 14 KLK 000047 DOWEL PIN 5 x 16 MM 1 2 2 15 SRB 000118 HEX SOCKET BOLT M 6X30 1 2 2 16 WKR 000...

Page 33: ...2 6 2 KOL 0202 00 06 00 0 GEAR 29T 1 2 6 3 KOL 0401 02 06 01 1 HELICAL INPUT GEAR z45 1 2 6 4 WPS 0171 00 20 00 0 KEY WOODRUFF 403 1 WLK 0202 02 01 00 0 PINION SHAFT ASSY 14T ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 10 1 WLK 0202 00 11 00 0 SHAFT PINION 14T 1 2 10 2 KOL 0202 00 10 00 0 GEAR DUAL 33T 39T 1 2 10 3 WPS 0202 00 20 00 0 kEY SQ 3X3X45 1 ...

Page 34: ...EARSHAFT 14 1 5 mm 1 2 12 2 KOL 0202 00 12 00 0 GEAR 33T 1 2 12 3 WPS 0202 00 19 00 1 SQUARE KEY 5x5x12 1 2 12 4 PRS 000008 EXTERNAL RETAINING RING 18Z 1 WLK 0202 02 02 00 0 PINION SHAFT ASSY 19 25 ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 11 1 WLK 0202 00 09 00 0 PINION SHAFT 19 25 1 2 11 2 KOL 0202 00 08 00 0 GEAR DUAL 31T 42T 1 2 11 3 WPS 0202 00 21 00 0 SQUARE KEY 3X3X38 1 ...

Page 35: ... 00 0 PANEL PLATE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 3 1 MSK 0401 03 01 00 0 PANEL PLATE 1 3 2 NKL 0401 10 15 01 0 LABEL PANEL PLATE 1 3 3 PRC 000007 SWITCH START STOP 1 3 4 WZK 0401 03 02 00 0 START STOP WIRE 1 3 5 PNK 000013 SWITCH MAGNET 1 3 6 PEW 000002 LIGHT PIPE 1 ...

Page 36: ...BER VERSION DESCRIPTION Q TY 11 1 KRP 0173 01 01 00 0 ARBOR BODY AMT4 U 19 4 3 1 11 2 WYP 0154 00 02 00 0 PLUNGER 1 11 3 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 11 4 USZ 0140 05 04 00 0 SEAL 1 11 5 WKR 000032 HEX SET SCREW M10X10 2 11 6 PRS 000009 INTERNAL RETAINING RING 19W 1 11 7 SPR 0154 00 03 00 0 SPRING 1 6x12 4x159 1 ...

Page 37: ...onsibility that product COMPACT 110 DRILLING MACHINE are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 ___________________________ Pre...