Scantool MB-45, Safety Instructions And Operator'S Manual

Page 1: ... 9 9460 Brovst Denmark Tel 45 98 23 60 88 Fax 45 98 23 61 44 E mail info scantool group dk Website www scantool group com SAFETY INSTRUCTIONS AND OPERATOR S MANUAL FOR DRILLING MACHINE M Mo od de el l M MB B 4 45 5 ...

Page 2: ...ATION 6 1 Cutters and optional equipment features 6 2 Machine start up 9 3 Operating instructions 16 III ADJUSTMENT MAINTENANCE AND SERVICE 18 IV TECHNICAL DATA 20 V ELECTRICAL DIAGRAM 23 VI DRAWINGS AND SPARE PARTS LISTS 24 VII EC DECLARATION OF CONFORMITY 28 BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATION ...

Page 3: ...ork to be done is not in agreement with the recommendations in this Manual 3 Drilling machine is not complete or has been repaired with non original parts 4 Power supply parameters do not conform to those stated on the motor s plate 5 Machines operator has not checked condition of the drilling machine condition of power cable control panel or cutter 6 Power supply socket is not equipped with a pro...

Page 4: ...es and ear protection 9 Do not remove metal chips with bare hands Safety chain strap can also secure the drill through the handle 10 Do not touch the spindle and cutter during work 11 Tools must be fastened firmly When a milling cutter is used check before start of work if tool holding screws are screwed tight 12 It is not permitted to use blunt of damaged tools 13 Do not use milling cutter withou...

Page 5: ...l state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible It is not allowed to use drill on steel thinner than less than 3 8 10 mm On thin steel less than 3 8 10 mm magnet s adhesive power would be significantly reduced what can cause machines failure or individuals injury The machine should be located on the work piece with the enti...

Page 6: ...n the cutter in relation to the socket in such a way that fixing flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 should be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over centre of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor bo...

Page 7: ...place it in the spindle d By turning the arbor align the fin to the appropriate slot in the spindle e Using a light impact from the bottom side drive the arbor into the spindle Uninstalling the arbor a Raise the guard turn the spindle so that the wedge MT opening in the spindle 1 is lined up with the wedge MT opening in the reducer body b Place the wedge MT included as standard equipment into the ...

Page 8: ... attain access to the arbor 4 screws 5 3 Insert the appropriate type of pilot 6 into the milling cutter 7 4 Position the milling cutter 7 with the cutter facing up so that the flat sides of the milling cutter are found facing the screws 5 5 Put the milling cutter 7 into the arbor socket 4 6 Tighten the screws securely 5 Uninstalling the milling cutter 1 Raise the drive and the slide 2 up using the...

Page 9: ...Before positioning the machine on work piece always make sure that Work piece is made of ferromagnetic steel some grades of stainless or acid resistant steel does not conduct magnetic flux thickness of work piece is at least 3 8 10mm surface of steel under the magnet is flat wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt et...

Page 10: ...arts to sink into the cutter cooling liquid should start to run down cutters inner wall If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system Turn the motor on Making a hole with a milling cutter should ideally be done in one pass It makes the cutter work better and easier to eject the slug after the hole is comple...

Page 11: ...neral guide and the shown dependence applies to average structural steel Cooling agent is fed gravitationally from a coolant bottle through an arbor to an inside of the metal cutter For on a wall and on a ceiling positions special cooling pastes have to be used 2 5 How to use the special functions There are some factors affecting the value of the clamping force They are as follows thickness of the...

Page 12: ...MODEL MB 45 MODEL MB 45 Operator s manual for Drilling Machine 12 Drawing 4 Clamping force depending on the thickness of the substrate and the value gap ...

Page 13: ...MODEL MB 45 MODEL MB 45 Operator s manual for Drilling Machine 13 ...

Page 14: ... system has been appropriately fixed and the cooling conduit 3 is placed correctly on the coolant coupling 4 the bottle cap should be loosened by 1 3 of a turn in order to deaereate it turn on the valve 9 so that liquid travels to the hose after which the machine can be started see II pt 3 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid from...

Page 15: ...nd down smoothly using the lever 1 To cancel the clearance tighten the screws 2 3 until noticeable resistance is felt When the inner screw in this position and blocked with a hexagonal key tighten counter nut The screws counteract the machining force and protect the pressure strip from shifting during operation Canceling clearance ...

Page 16: ...on MOTOR stop 6 Fuse 7 Main switch MAGNET a In order to start the machine press the main switch MAGNET 7 on I button Now you can start the motor by pressing green button MOTOR 4 b Stopping the motor is executed with red button 5 O then the motor is switched OFF but the electromagnetic base is still ON 7 c To move machine into next drilling spot stop the motor as described above and push the mains ...

Page 17: ...e slide goes up easily and does not slide down under its own weight see paragraph II no 2 8 Regularly check condition of carbon brushes see paragraph IV Technical data Lubricate regularly brass slide guide inserts with grease as well as the rack and pinion To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film Damaged mach...

Page 18: ...on In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its technical state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible ...

Page 19: ...ower 1400 W Max twist drill diameter 23mm Max annular drilling diameter 45mm Max milling depth 55mm Max tapping diameter M12mm Standard adhesive force of electromagnet 13000N MAX Machine speeds under load 100 330 rpm Electromagnetic base 104 x 200 x 45mm Weight 18 21 kg Noise level 85 dB Surrounding temperature 0 40 C ...

Page 20: ...f the motor brushes from the connector 6 using the flat ending 5 of the lead The ending has a safeguard against its sliding down first press the protruding element at the middle of the ending then carefully slide off the ending from the connector 4 Push aside the spring arm 7 pressing down the brush and rest it on the surface of the brush holder 8 and remove the brush 9 5 Inspect brush length if t...

Page 21: ...4 22 100 2 Guidelines for grading diameters of twist drills when drilling holes Drilling holes of a diameters greater than 18mm should be carried out by preliminary drilling where a diameter of a first hole should be 0 7 of a final hole diameter For example When drilling a 23mm diameter hole it is recommended to initially drill it using a drill bit of 16mm in diameter and to increase a size of a t...

Page 22: ...MODEL MB 45 MODEL MB 45 Operator s manual for Drilling Machine 22 V ELECTRICAL DIAGRAM ...

Page 23: ...MODEL MB 45 MODEL MB 45 Operator s manual for Drilling Machine 23 VI DRAWINGS AND SPARE PARTS LIST ...

Page 24: ...x Socket Screws M5 20 6 12 pin 1 13 cuprum method 1 14 pin 3 8 2 15 metal plate 1 16 break wind ring 1 17 Gasket 1 18 6903 bearing 1 19 Circlip 1 20 lifting shaft 1 21 copper bush 1 22 Lift shaft 1 23 pin5 14 1 24 Rocker 3 26 Bakelite ball 3 27 stand 1 28 cable fixed 1 29 panel frame 1 30 screw 2 31 holder 1 32 circuit board 2 33 screw 4 34 hose coupler 1 35 panel assembly 1 36 Hex Socket Screws M...

Page 25: ...MODEL MB 45 MODEL MB 45 Operator s manual for Drilling Machine 25 ...

Page 26: ...9 Hex Socket Screws 6 10 bearing 1 11 rotor gear shaft 1 12 pin 1 13 Rotor teeth plate 1 14 bearing 1 15 bearing 1 16 large flat 1 17 outer circlip 1 18 Center cover 1 19 O ring 1 20 bearing 1 21 rotor 1 22 bearing 1 23 Wind circle 1 24 screw 1 25 Stator 1 26 spring 2 27 Carbon Brush 2 28 screw 2 29 Gasket 2 30 screw 2 31 Stator Shell 1 32 screw 2 33 screw 2 34 hose coupler 1 ...

Page 27: ...ANTOOL A S Industrivej 3 9 9460 Brovst Denmark Declare with full responsibility that product MODEL MB 45 DRILLING MACHINE Which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Brovst 2016 12 01 ...