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CSV 409 A caravan charging system instruction manual

3

Issued: 20.02.2020

8050101 BA / EN

Y

DANGER!

Incorrect installation!
Electrical shock or damage to the connected device:

F

The device must be installed in accordance with the installation

instructions.

F

The mains connection line may only be replaced by an authorised cu-

stomer service department or by qualified persons.

Y

WARNING!

Hot components!
Burns:

F

Blown fuses may only be changed after the power to the system has

been disconnected.

F

Blown fuses may only be replaced when the cause of the fault is

known and eliminated.

F

Never bypass or repair fuses.

F

The back of the device can get hot during operation. Do not touch.

F

Only use original fuses rated as specified on the device.

F

Never store heat sensitive objects close to the device (e.g.

temperature sensitive clothes if the device has been installed in a

wardrobe).

3 Application and function

Y

This device is not intended to be used by persons (including children)

with limited physical, sensory or mental aptitude or lack of experience

and/or knowledge unless they are supervised by a person responsible for

their safety or have received instruction from this person as to how the

device is used.

Children are to be supervised so as to ensure they do not play with the

device.

This device is intended for installation in a vehicle.

CSV 409 A

+ --

+ --

Caravan charging system

230 V AC

12 V consumer

Caravan battery

Starter battery

Lighting

Pump

Heater

etc.

LR ...

Solar control

(accessory)

Towing vehicle

ST ... switch panel

Fig. 1

Onboard power supply system

Summary of Contents for CSV 409

Page 1: ... Significance of the warning signs 2 2 2 General safety instructions 2 3 Application and function 3 3 1 Battery functions 5 3 2 Additional functions 5 4 Design 6 5 Operation 7 5 1 Switching on and off 7 5 2 Starting the system 8 5 3 Changing the battery 9 5 4 Operating faults 10 5 5 Shutting down the system 10 5 6 Closing down the system 11 6 Technical details 11 6 1 Mechanical details 11 6 2 Elec...

Page 2: ...f the art and complies with the approved safety technology Nevertheless somebody might be injured or the device might be damaged if you do not abide by the safety information given in this instruction manual Do not use the device if it is not in a perfect technical condition Any technical faults affecting the personal safety or the device must be dealt with immediately by qualified personnel Y DAN...

Page 3: ...uch F Only use original fuses rated as specified on the device F Never store heat sensitive objects close to the device e g temperature sensitive clothes if the device has been installed in a wardrobe 3 Application and function Y This device is not intended to be used by persons including children with limited physical sensory or mental aptitude or lack of experience and or knowledge unless they a...

Page 4: ...harging system consists of F A charging module for recharging all of the connected batteries F The complete 12 V distribution system F The fuses for the 12 V power circuits F A battery booster At least one switch panel ST has to be connected for operation Connection options are available for F Solar charger F 12 V indicator F Mains indicator F 12 V supply to a control and display panel Flat vehicl...

Page 5: ...tch TH The consumers can be switched back on at any time The automatic disconnector does not prevent swit ching back on No closed circuit current when the ignition of the towing vehicle is switched off additional current consumption by the fridge s control electronics see documentation supplied by the fridge manufacturer measured when all of the consumers inside the caravan are switched off Carava...

Page 6: ...hicle fuse for fridge controller 2 Circuit 3 connections 15 Circuit 2 connections 3 Pump connections 16 Circuit 1 connections 4 Adhesive label 17 Fridge controller connection 5 Fixing lug with drilled hole 18 LRS solar charger connection 6 Switch 1 and 2 pump connections 19 Indicator and control connections 7 Adhesive label 20 Solar flat fuse 8 Circuit 5 flat vehicle fuse 21 Selector switch for se...

Page 7: ...tructions included with the vehicle Please refer to these instruc tions for operating information 5 1 2 Switch panel ST 05 Fig 3 Switch panel ST 05 In the simplest case the switch panel ST 05 is connected to the caravan power supply It simply has a rocker switch with neutral position The 12 V supply to the living area is switched on via the switch Exception F Compressor AES refrigerator control Y ...

Page 8: ...tem 12 V consumers or other con nected devices F The generator must not be switched in until it is running smoothly F It is essential that the generator complies with the mains supply speci fications F Do not connect the caravan charging system to the onboard mains voltage on car ferries a non problematic mains voltage cannot always be guaranteed on car ferries Utilisation of an upstream overvolta...

Page 9: ...rovide you with information about this Disconnect the battery from the caravan charging system by switching the 12 V main switch off Unhitch the caravan from the towing vehicle Replace the battery Check once more to ensure that you have fitted the correct type of bat tery afterwards Y DANGER Battery selector switch set incorrectly Danger of explosion caused by the build up of oxyhydrogen gas F Set...

Page 10: ... is not wor Solar charger not plugged Plug the solar charger in Solar charger is not wor king mains supply off Solar charger not plugged in Plug the solar charger in Defective fuse or wiring Have the fuse and wiring Defective fuse or wiring Have the fuse and wiring checked Defective solar charger Have the solar charger checked 12 V power supply in the 12 V main switch is 12 V main switch must be 1...

Page 11: ...efore closing the system down The caravan battery is then protected against total discharge This applies only if the battery is intact Follow the instructions of the battery manufactu rer The caravan battery must be fully charged before closing the system down Remove the clamps from the battery terminals Remove the solar cell connector on the solar charger 6 Technical details 6 1 Mechanical detail...

Page 12: ... Example of the charge voltage behaviour with the CSV 409 A caravan charging sy stem I Main charge with maximum 28 A charging current electronically limi ted up to final charging voltage The battery is now charged up to ap prox 80 Start of charge also for completely discharged batteries Uo Automatic changeover to full charge with constant 14 4 V The duration of the full charge phase depends on the...

Page 13: ...vironment only CE mark 7 Maintenance The CSV 409 A caravan charging system requires no maintenance Clean the caravan charging system using a soft slightly damp cloth and mild detergent Never use spirit thinners or similar substances Do not allow fluid to ingress the caravan charging system The reproduction translation and duplication of this manual even in parts is not allowed without written auth...

Page 14: ... Germany B Special fittings Accessories Schaudt solar charger LR model for solar modules with a total current of 14 A including 0 5 m connection cable and connector plug C Customer service Schaudt GmbH Elektrotechnik Apparatebau Planckstraße 8 88677 Markdorf Germany Phone 49 7544 9577 16 Email kundendienst schaudt gmbh de web www schaudt gmbh Returning a defective device Always use well padded pac...

Page 15: ...____________________ Vehicle Manufacturer _______________________ Model _______________________ Own installation Yes No Upgrade Yes No Is the over voltage protection OVP Yes No OVP connected upstream There is the following defect please tick Other remarks No battery charging whilst driving No battery charging from mains Voltage Current Permanent fault Temporary fault loose contact The following el...

Page 16: ... controller 2A Switch Mode S 1218 CSV 409 14 3V 28A A12 A11 A3 A1 A2 Plug connector LF PA 401 6 3 x 0 8 32 way Plug cable L 1 2m 3 G 1 5 12V 1 2 3 4 5 6 6 5 4 3 2 1 12V off 12V on 12V check Mains indicator MSFQ 0 6F pin strip Circuit 5 Circuit 3 Circuit 2 Circuit 1 6 3 x 0 8 lead acid lead gel Selector switch negative to TH 12V switched 10 Ua booster 14 25V Caravan battery 2 1 3 2 1 3 Negative 3F ...

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