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Operating manual for caravan-charging system CSV 410

5

Date: 20.02.2020

8050102 BA / EN

3.1

Battery functions

6-cell lead acid or lead gel batteries, 80 Ah and above

Charging the caravan battery whilst driving; increasing the supply voltage

coming from the towing vehicle via the battery booster

The 12 V main switch (rocker switch with centre position on the control and

switch panel) disconnects all the 12 V consumers from the caravan battery

(exception: the fridge controller electronics).

This prevents the caravan battery from being slowly discharged by standby

currents.

The batteries can still be charged using the caravan charging system, the

towing vehicle or the solar charger, even when the main battery switch is

OFF.

The switching option provided by the battery selector switch ensures opti-

mum charging of the two battery types, lead gel and lead acid.

The consumers are switched off (except for the refrigerator) when the cara-

van is hitched to the towing vehicle and the ignition is switched on (power on

terminal 10 and trailer hitch TH). Consumers can be switched on again at

any time (the automatic disconnector does not prevent this).

No standby current when towing vehicle ignition is off; additional current con-

sumption by the fridge’s control electronics (see documentation supplied by

the fridge manufacturer);

Measured when all the consumers inside the caravan are switched off.

Caravan battery

Characteristic charging curve

IUoU

End of charge voltage

14.4V*

Charging current

28 A

Voltage for float charge

13.7V* with automatic switch function

*Until 03/2020:

Final charging voltage 14,3 V; trickle charge voltage 13,8 V

Charging current typ.

8 A

3.2

Additional functions

This output supplies the control electronics of a fridge:

F

From the caravan battery

F

From the towing vehicle’s battery when the ignition is switched on

F

From the mains supply when it is connected up

Y

The refrigerator only operates on 12 V when the caravan is hitched to the

towing vehicle and the ignition is switched on.

Suitable batteries

Battery charging

whilst moving

12V main switch

Battery selector switch

Automatic disconnector

Standby current from

towing vehicle battery

Battery charging via

mains connector

Battery charging via

towing vehicle operation

Refrigerator controller

Summary of Contents for CSV 410

Page 1: ... 2 2 1 Meaning of the safety signs 2 2 2 General safety instructions 2 3 Application and function 3 3 1 Battery functions 5 3 2 Additional functions 5 4 Layout 6 5 Operation 7 5 1 Switching on and off 7 5 2 Starting up the system 8 5 3 Changing the battery 9 5 4 Faults 10 5 5 Shutting down the system 11 5 6 Closing down the system 11 6 Technical details 12 6 1 Mechanical details 12 6 2 Electrical ...

Page 2: ...n of the device is state of the art and complies with approved sa fety regulations Failure to observe the safety instructions may nonetheless lead to injury or damage to the device Only use the device when it is in perfect technical condition Any faults impacting the safety of persons or the proper functioning of the device must be repaired immediately by specialists Y DANGER 230V units carrying m...

Page 3: ...fuses rated as specified on the device F Never store heat sensitive objects close to the device e g tempera ture sensitive clothes if the device has been installed in a wardrobe 3 Application and function Y This device is not intended to be used by persons including children with limited physical sensory or mental aptitude or lack of experience and or knowledge unless they are supervised by a pers...

Page 4: ... voltage sensitive consumers such as transistor lights and radios can be connected and powe red The CSV 410 caravan charging system consists of F a charge module for charging all connected batteries F the complete 12V distribution system F fuses for the 12V circuits F a battery booster An ST switch panel must be installed as a minimum to run the system Connections are provided for F Solar charge r...

Page 5: ...r hitch TH Consumers can be switched on again at any time the automatic disconnector does not prevent this No standby current when towing vehicle ignition is off additional current con sumption by the fridge s control electronics see documentation supplied by the fridge manufacturer Measured when all the consumers inside the caravan are switched off Caravan battery Characteristic charging curve IU...

Page 6: ... controller 2 Connections for circuit 3 15 Connections for circuit 2 3 Pump connections 16 Connections for circuit 1 4 Adhesive label 17 Fridge controller connection 5 Bracket with hole 18 Connector for solar charge regulator LR 6 Switch 1 and 2 pump connections 19 Indicator and control connections 7 Adhesive label 20 Solar flat fuse 8 Flat vehicle fuse for circuit 5 21 Selector switch for lead ge...

Page 7: ...vehicle Please refer to this manual for instruc tions on operation 5 1 2 Switch panel ST02 or ST05HS PU ST05 ST02HS PU option Fig 3 Switch panels ST05 and ST02HS PU In the simplest case an ST05 switch panel is connected to the caravan charging system It only has one rocker switch with a centre position The optional ST02HS PU also has a pump switch The 12V supply of the living area is switched on u...

Page 8: ...d Press rocker switch 12V main switch so that it is briefly in the I po sition ON The 12 V main switch switches all consumers on and off exception the fridge controller electronics Y CAUTION Exceeding the thresholds of the 230V mains supply Will damage the caravan charging system 12 V consumers or other con nected devices F Do not connect a generator until it is running smoothly F It is essential ...

Page 9: ...ange over from lead gel to lead acid batteries Contact the vehicle manufacturer for more information Disconnect the battery from the caravan charging system by switching the 12 V main switch off Unhitch the caravan from the towing vehicle Replace battery After changing the battery recheck which type of battery has been inser ted Y DANGER Incorrect setting of the battery selector switch Risk of exp...

Page 10: ...olar charger is not wor Solar charge regulator not Plug in solar charge regu Solar charger is not wor king mains supply off Solar charge regulator not plugged in Plug in solar charge regu lator Defective fuse or wiring Check fuse and wiring Defective fuse or wiring Check fuse and wiring Solar charge regulator de fective Check solar charge regu lator 12V supply does not work 12V main switch is swit...

Page 11: ...an battery F Fully charge the caravan battery before and after closing down the system Connect a vehicle with an 80 Ah battery and a vehicle with a 160 Ah battery to the mains for at least 24 and 36 hours respectively Y CAUTION Permitted input voltages exceeded Damage to connected consumers F Do not operate any connected Schaudt solar charge regulator without battery F When the battery is changed ...

Page 12: ...attery alarm OFF F All consumers switched off F 12V main switch off 12V outputs A maximum of 90 of the nominal cur rent of the relevant fuse may be drawn Caravan battery Charging curve IUoU Final charging voltage 14 4 V Charge current 28 A in the entire mains voltage range electronically limited minus the charge current into the towing vehicle bat tery Voltage for float charge 13 7 V with automati...

Page 13: ...ry voltage falls below 13 7V for more than 5 seconds when loaded Start of charge also for completely discharged batteries The internal charger mo dule can also be operated without the caravan battery Max permitted charging current 14 A protected by 15 A fuse Simultaneous charging of caravan battery by alternator Maximum charge current to caravan battery 8 A electronically restricted 6 3 Environmen...

Page 14: ... fittings accessories Schaudt solar charger LR model for solar modules with a total current of 14A including 0 5 m connection cable and connector plug C Customer service Schaudt GmbH Elektrotechnik Apparatebau Planckstraße 8 D 88677 Markdorf Phone 49 7544 9577 16 e mail kundendienst schaudt gmbh de Office hours Mon to Thurs 08 00 12 00 13 00 16 00 Fri 08 00 12 00 Returning a faulty device Always u...

Page 15: ..._ Item no _______________________ Vehicle Manufacturer _______________________ Model _______________________ Own installation Yes No Upgrade Yes No Upstream overvoltage protection Yes No There is the following defect Other comments no Battery charge during mobile operation no Battery charge during mains operation Voltage Current Permanent fault Intermittent fault loose contact The following electr...

Page 16: ...9 and 10 must be fused ext in the vehicle up to a maximum of 15A 9 10 Trailer hitch towing vehicle caravan connecting plug assignment as per EN 1648 1 Fr cartridge fuse fitted in vehicle TH TH TH 12V perm plus 9 13 Negative to 9 11 10 TH TH Fridge controller Negative to TH 12V connected 10 Caravan battery Molex Minifit SR 2F max 40 A 12V OFF 12V ON 12V indicator Mains indicator 12V nc Pump To the ...

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