Schiller 9995010, Operator'S Manual

Page 1: ...obcatturf com 9995010 BC PROCAT 5000 B S VAN 24HP W 48 SIDE DISCHARGE TA S N 0142 thru Present 9995011 BC PROCAT 5000 B S VAN 24HP W 52 SIDE DISCHARGE TA S N 0196 thru Present 9995012 BC PROCAT 5000 B S VAN 26HP W 61 SIDE DISCHARGE TA S N 0173 thru Present ...

Page 2: ...ate the engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrestor as defined in Sec tion 4442 maintained in effective working order or the engine is constructed equipped and maintained for the prevention of fire To acquire a spark arrestor for your unit see your Engine Service Dealer Please refer to the engine manufacturer s information in...

Page 3: ...nds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follow safety warnings ...

Page 4: ...cessories should personal injury and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Schiller Grounds Care Inc machines For your safety and the safety of others rea...

Page 5: ...s the operator manual and understands the risks involved 2 Is sufficiently mature to use caution and 3 Is of sufficient size and weight to operate the controls comfortably and to manage the mower without taking risks Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower related injuries Those operators should evaluate their ability to operate...

Page 6: ...or damage to the engine or emissions system If fuel is spilled do not attempt to start the en gine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks securely Do not operate without the entire exhaust system in place and in good working condition WARNING Under certain conditions static electric ity can cause sparks during fueling and start fires or caus...

Page 7: ...art the cutting blades until you are ready to start mowing Use care when approaching blind corners shrubs threes or other objects that may obscure vision Do not direct discharge towards others Avoid discharing material against a wall or obstruction Material may richochet back toward the operator Obey safety instructions Failure to do so may cause injury to yourself and or others Never leave a runn...

Page 8: ... if the ground is loose or if caught in the rain during mowing Use extra care with grass catchers or other WARNING attachments These can change the stability of the machine Remove obstacles such as rocks tree limbs etc from the grass cutting area Avoid driving over obstacles such as ruts holes rocks and roots whenever possible Be alert to dips and rises Uneven terrain can overturn a mower or cause...

Page 9: ... the mower and towed equipment Read all safety and operating instructions per taining to the mower and equipment before tow ing and understand and familiarize yourself with the limitations of the mower and towed equip ment prior to towing Always put the ROPS Roll Over Protection System in the raised position before towing and always use a seatbelt Wear the seatbelt when ever the ROPS is raised Alw...

Page 10: ... engage causing personal injury Be sure ignition switch is in the OFF position before charg ing the battery MAINTENANCE SAFETY In General Keep the machine in good working order Maintain machine according to manufacturer s schedule and instructions for maximum safety and best mowing results Park machine on level ground Never allow untrained personnel to service ma chine Adjust or repair only after ...

Page 11: ...e the clamps do not touch anywhere except to intended metal parts Never connect a positive or red terminal to a negative or black terminal Make sure the cables won t get caught in any parts after the engines are started 4 Connect one end of the first jumper cable to the positive terminal on one battery Connect the other end to the positive terminal on the other battery 5 Connect one end of the oth...

Page 12: ...or others are around Do not carry a child or passenger even with blades off Look down and behind before and while backing Do not operate unless trained Do not operate unless guards shields and interlocks are in place and working Replace labels and Operation Safety Manual if lost or damaged BEFORE STARTING OR SERVICING Read and understand the Operator s Manual labels Be sure machine is in safe oper...

Page 13: ...TECTION STRUCTURE To maintain opeartor protection and roll bar certification Replace a damaged roll bar DO NOT attempt to repair or modify Any alteration of the roll bar must be approved by the manufacturer DO NOT exceed the machine weight rating of the roll bar WARNING CAUTION Spring length for when installing new belts only Do NOT readjust after use 4175231 1 0 1 8 Spring length for when install...

Page 14: ...k arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements SPARK ARRESTOR WARNING 4176807 WARNING Remove debris buildup Debris under belt cover or near muffler can cause fires Blades continue to rotate for a few seconds after blades are turned off Blades must be at least 1 8 above bottom of housing All blades must be ...

Page 15: ...UEL GAUGE RH FR Indicates fuel level in right side tank HOUR METER M Records accumulated time the machine is in operation POWER TAKE OFF PTO SWITCH P The operator must be in the seat when engaging the PTO or the engine will kill Pulling the PTO switch out engages turns on the PTO and starts the blades or other attachment Pushing the PTO switch in disengages turns off the PTO and stops the blades o...

Page 16: ... toward the center of the machine until they are out of neutral lock position FUEL VALVE U A fuel tank selector valve is provided The fuel tank selector valve has three posi tions Off The tank selector is off when the lever points down The selector should be off whenever the machine is transported or stands unused for any length of time Shutting off the fuel supply avoids the possibility of floodi...

Page 17: ...ever up and back to put the parking brake ON Push it forward and down to put the parking brake OFF The parking brake must be ON to start the engine It must also be ON and the traction levers must be in neutral to keep the engine running if the operator leaves the seat The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock TRACKING ADJUSTORS W Ad...

Page 18: ...ve the parking brake to the OFF position then lift and pull bypass control rod C through the large opening D until the control rod stop is past the opening Drop rod C into the small opening to lock in place Repeat for the other bypass control rod To close the bypass valves lift bypass control rod C allowing the control rod stop to retract through the large opening D ...

Page 19: ... fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary ___ Never allow riders ___ Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage ___ Clean area around oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dipstick Add oil if necessary but Do Not Overfill...

Page 20: ...choke to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine The PTO switch must be OFF Both traction levers must be in the neutral lock position The parking brake must be ON To operate the machine 1 The operator must be in the seat or engaging the PTO will kill the engine 2 The parking brake must be OFF and the opera tor must be in the seat or moving a traction lever from the ...

Page 21: ...rd and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever back toward neutral to slow the left drive wheel Turns during reverse movement Reverse right turn move the right traction le ver forward toward neutral to slow the right drive wheel Reverse left turn move the left traction l...

Page 22: ...d wear the seat belt during operation There is no roll over protection when the roll bar is in the lowered position Lower the roll bar only when necessary Raise the roll bar as soon as clearance permits Check the area before mowing for overhead clearance DO NOT contact overhead objects with the roll bar SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER DO NOT OPERATE MACHINE ON STEEP SLOPES...

Page 23: ...n the opposite direction left hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left side of the mower for trimming Choose cutting directions so that clippings are thrown onto areas that already have been cut This method results in the most even distribution of clippings and more uniform better a...

Page 24: ...els X Check For Leaks X Clean Air Intake Screen X Clean Air Cleaner Element X X Clean Cooling Fins X Change Oil and Filter X See engine manufacturer s Manual Check Replace Spark Plugs X TRANSAXLE Check Top Off Oil Level X X Change Oil And Filter X X MACHINE Check Interlock Operation X Check Tire Pressure X Lubricate All Points X SPECIFIC TORQUES BLADE BOLT TORQUE 70 FT LBS 95 Nm WHEEL HUB NUTS 150...

Page 25: ..._______________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H s e r u s s e r P e r i T k c e h C s t n i o P l l A e t a c i r b u L s t l o B s t u N k c e h C E N I G N E t n a l o o C e n i g n E k c e h C l e v e L e l b a c i l p p A e r e h W l e v e L l i O k c e h C l i O e g n a h C n a e l C t n e m e l ...

Page 26: ...er problems before operating Tire pressure Rear tire pressures to 12 lbs in2 0 8 kg cm2 Tires are overinflated for shipping Front tires are to be inflated to 15 lbs in2 1 05 kg cm2 Improper tire inflation can cause rapid tire wear and poor traction Uneven infla tion can cause uneven cutting BATTERY AGM TYPE BATTERY SUPPLIED Battery acid is caustic and fumes are explosive and can cause serious inju...

Page 27: ...int lift seat to access 2 Deck lift pivots 4 points 3 Caster wheel pivots 2 points Lubricate every 500 hours or once a year 4 Deck Idler 1 point lift footplate to access NOTE ON BLADE SPINDLES The blade spindles on these machines use a superior sealed bearing that does not require relubrication 1 2 2 3 4 MAINTENANCE ...

Page 28: ...sconnected and PTO disengaged AFTER FIRST FIVE 5 HOURS While the engine is warm 1 Release the oil drain hose assembly from the engine clip J Route hose assembly through bumper 2 Remove the plastic cap D from the tip of the hose assembly to allow oil to drain from the engine Dispose of used oil in accordance with local requirements 3 Clean drain valve and tighten the plastic cap Replace cap over th...

Page 29: ...e service chart Uneven running lack of power or black exhaust fumes may indicate a dirty air cleaner To replace air cleaner elements 1 Unclamp end cover X and remove existing cleaner elements 2 Insert new elements Y and Z and replace cover Ensure the breathing port A is pointing down MAINTENANCE ...

Page 30: ...transaxle and discard Dispose of used oil in ac cordance with local requirements 2 Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 3 Re install the filter guard and torque the three screws to 65 in lbs each 4 Remove cap C fill th...

Page 31: ... the transaxle fluid fill to proper level if required 2 Raise the drive wheels off the ground Support unit with jack stands or other suitable means 3 With the bypass valves open and the engine running slowly move the control levers in both forward and reverse directions 5 to 6 times As air is purged from the unit the oil level will drop 4 With the bypass valve closed and the engine running slowly ...

Page 32: ...NCE Blade balance must be maintained at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most components of the machine To balance a blade 1 Sharpen blade first 2 Balance the blade at the center 3 Attach a 1 8 oz 3 9 g weight at a distance 5 127 mm from center on the light end This should make the light end the heavy end If it does the ...

Page 33: ...deck DO NOT use a pressure washer WASHING MACHINE CAUTION Improperly washing a machine can cause water to enter bearings and other components This can greatly reduce component life Do not use a pressure washer Do not direct water at bearings or seals High pressure water can blow past seals and enter sealed bearings Allow the machine to cool down before washing Water on a warm machine can be sucked...

Page 34: ...otter pin D from hitch pin C Pull out hitch pin C rotate upper hoop to the upright position Reinstall hitch pin C Reinstall cotter Pin D through hitch pin C To Lower ROPS Remove cotter pin D from hitch pin C Pull out hitch pin C rotate upper hoop to the lowered position Reinstall hitch pin C Reinstall cotter Pin D through hitch pin C Make sure the hitch pin is through the tube so the ROPS is locke...

Page 35: ...front nuts I enough to hold the front of the deck in place This will put enough load on the counter balance springs to keep them from interfering with the rear adjustment Note The springs could be disconnected but that is more work h Turn the rear adjusting screws G to take the slack out of the chains Stop just as the deck starts to lift off the rear blocks and lock the rear adjustment with nuts I...

Page 36: ... sure For best results adjust the deck rollers for the height of cut to be used see below The height of cut is set by moving height of cut pin K to the hole designated for the height of cut desired To change the height of cut 1 Using height of cut handle J lift the deck to the highest position 2 Move pin K to the selected hole 3 Lower the deck until the lift lever is stopped by the pin ADJUSTMENTS...

Page 37: ...y be run onto the eyebolt more or less than indicated according to preference FRONT DECK LIP Cutterdecks have adjustable front lips to accommo date various conditions To adjust per conditions 1 Loosen the front bolts S 2 Adjust height of H 3 Retighten S once you have desired height DAMPERS Dampers are proveded on the traction controls one for each side to make it easier to operate the ma chine smo...

Page 38: ...ust 1 Turn both tracking adjustment knobs all the way in 2 Gently push the tractor control arm forward When the traction control stops moving forward there should be some slot left Turn the tracking adjuster in until it touches the corresponding con trol arm so the tracking adjuster limits the stroke of the traction lever rather than the control stops on the hydrostat Repeat for the other side 3 F...

Page 39: ...tion Tighten the jam nut on control rods 5 Move the traction lever out of the neutral lock position and push it to reverse Let go The spring return should move the traction lever to where it can tip out centered in the neutral lock slot If it does not turn the control rod to lengthen or shorten the assembly until it does line up with the center of the neutral lock slot Move the traction lever to r...

Page 40: ...ted so the spring is compressed 1 4 beyond the pre compression when the brake is applied Four threads of the brake rod should extend beyond the spring retaining nut on each end 1 Loosen the jam M nuts locking the brake rod to the brake link 2 Apply the brake 3 Adjust the upper nut by tightening or loosening it until the gap between the swage on the rod and the swivel is 11 16 Tighten the other nut...

Page 41: ...ring tensioned idlers The spring on the transmission belt drive the upper belt is not ad justable The spring on the deck drive belt is adjust ed when a new belt is installed The setting accounts for the seat in of the belt The spring should not be readjusted or the belt will be over tensioned which will lead to premature failure See belt replacement ADJUSTMENTS Adjust distance to 1 8 1 4 between d...

Page 42: ... belt from the clutch pulley on the engine 7 Install the new belt in reverse order of removal 5 Adjust the tensioning nut on the eyebolt so the spring is stretched to 9 3 4 for 52 and 10 for 61 Tighten the lock nut on the eyebolt to secure the setting 6 Check the belt guide spacing Readjust for 1 8 1 4 gap between the guides and the belt if necessary NOTE The belt tension is for a new belt As the ...

Page 43: ...ey 5 Use a 3 8 ratchet handle and long extension Figure 2 to back off the traction drive tensioning idler and remove the belt from the idler pulley 6 Finish removing the belt 7 Install the belt in reverse order of removal 8 DO NOT change the cutterdeck belt tension See Cutterdeck Belt NOTE The belt tension is for a new belt As the belt runs in the tension will relax This is accounted for in the in...

Page 44: ...r Total capacity 11 gallons 41 6 liters Fuel selector shutoff valve on left tank panel 1 4 turn Replaceable fuel filter SEAT High back foam padded seat with standard armrests Fore and aft adjusters hinged for easy tilt up access to transaxles and battery Internally mounted seat switch WHEELS TIRES Drive wheels 9995010 24 X 8 5 12 4 Ply rated Turf Tread Tires 9995011 9995012 24 X 10 5 12 4 Ply rate...

Page 45: ...0 9995011 9995012 TYPE Side Discharge DP Side Discharge DP Side Discharge DP CUTTING WIDTH 48 121cm 52 5 133cm 61 155 cm WIDTH CHUTE UP 48 8 123cm 54 3 138cm 62 9 159 7 cm WIDTH CHUTE DOWN 62 4 158cm 67 9 172cm 76 5 194 3 cm BLADE high lift low lift optional high lift low lift optional high lift low lift optional NUMBER OF BLADES 3 3 3 BLADE LENGTH 16 25 41cm 18 46cm 21 53 cm BLADE THICKNESS 197 5...

Page 46: ...592 970593 970593 3 75 Bushel Poly Grass Catcher 970591 970591 970591 5 Bushel Poly Grass Catcher 970590 970590 970590 Boss Vac Pro 8 Bushel Dump from Seat Collection System 970638 970618 970638 970619 970638 970620 Boss Vac Pro 8 Bushel 3 Bag Collection System 970639 970618 970639 970619 970639 970620 Hitch Kit 970315 970315 970315 No Flat Caster Tire 4175256 4175256 4175256 ...

Page 47: ...45 PARTS SECTION PARTS SECTION ...

Page 48: ...46 FIGURE 1 ENGINE DECK ASSY 5 14 13 1 18 8 10 2 9 7 28 21 19 25 27 26 23 22 17 16 20 6 24 25 27 30 34 32 31 33 29 35 36 37 27 38 39 42 40 41 45 43 45 44 46 37 49 48 47 3 4 29 27 15 16 13 ...

Page 49: ... 64123 54 BLT HEX 5 16 18X3 4 2 22 64268 02 NUT FL NYLN LCK 5 16 18 2 23 64123 291 BLT HEX 7 16 20 X 3 1 4 1 24 64263 007 BLT FLG HD M8 1 25 X 20 4 25 64018 49 BLT CRG 3 8 16 X 1 1 2 6 26 64001 6 NUT HEX JAM 3 8 16 6 27 64268 03 NUT FL NLON LCK 3 8 16 7 28 4177992 S FRAME W LABELS 1 29 4174597 PULLEY IDLER 4 DIA X 1 2 30 4177847 ASSY ARM IDLER LG 1 INCLUDES ITEMS 31 34 31 4177846 WLDMT ARM IDLER L...

Page 50: ...48 FIGURE 2 BUMPER WRAP 4 3 6 2 7 8 9 10 1 5 5 ...

Page 51: ... 18X3 4 2 2 64141 6 NUT WLF 5 16 18 2 3 4116761 LABEL MADE IN USA 1 4 4177992 S FRAME W LABELS 1 5 64262 011 BLT FLG HD 3 8 16 X 1 4 6 64268 03 NUT FL NYLON LOCK 3 8 16 4 7 4177290 S BUMPER WRAP W LABELS 1 8 4176399 LABEL LIFT POINT 1 9 4177845 2 SHIELD HEAT MUFFLER 1 10 4175836 LABEL BOB CAT 2 0 X 15 5 1 ...

Page 52: ... CONTROL PANEL To Engine To Engine 1 2 3 7 6 7 6 5 4 5 9 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 25 27 27 27 27 27 27 28 28 28 29 30 30 30 31 31 31 32 32 32 33 34 35 35 35 35 35 35 35 35 40 36 39 39 37 38 41 42 ...

Page 53: ...ECEPTACLE 1 19 4169919 PLUG RECT PLASTIC 1 20 128010 SWITCH KEY 5 TERM MAG 1 128010 01 S KEY SWITCH NYLON NUT 128010 03 S COVERED KEY 21 2721505 SWITCH PTO 1 22 2188178 SWITCH RETAINER 1 23 4177930 HOUR METER MAG SENSE 1 24 4177493 RETAINER HOUR METER 1 25 118020 25 CONTROL THROTTLE 50 5 1 26 108009 07 CONTROL CHOKE 59 1 27 64197 033 BLT TDFM 10 24 X 3 8 5 28 64262 001 BLT FLG HD 1 4 20 X 1 2 8 29...

Page 54: ...52 FIGURE 4 TRANSAXLES REAR WHEEL 5 5 10 10 2 3 20 1 6 6 4 4 7 7 8 8 9 9 9 9 12 12 13 13 14 14 15 16 17 17 15 11 11 18 19 18 19 16 22 22 21 21 ...

Page 55: ...1 TIRE 24X10 5 12 OTR USED ON 9995011 9995012 MODELS 6 4142808 01 CAP HYDRO TANK 2 7 4148697 ROD PULL FREEWHEEL 2 8 4168619 ASSY EXPANSION TANK 2 9 64268 03 NUT FL NYLON LOCK 3 8 16 4 10 64187 03 NUT WHEEL 1 2 20 8 11 64168 2 COTTER HAIRPIN 08 X 1 19 2 12 4174169 SPACER 390ID X 1 25OD X 2 140 2 13 64163 31 WSHR 25 64X1X12 2 14 64123 130 BLT HEX 3 8 16X5 1 2 2 15 64262 025 BLT FLG HD 3 8 16 X 2 1 2...

Page 56: ...54 FIGURE 5 CONTROL HANDLE ASSY 27 28 8 14 5 4 25 21 3 26 6 7 9 11 29 1 13 19 17 18 15 12 23 24 2 22 16 21 3 20 4 18 28 20 26 7 2 5 6 24 8 9 13 12 10 10 11 14 15 16 17 20 25 22 27 14 14 28 28 29 20 30 ...

Page 57: ...INSERT 1 4 20 260 GRIP 2 13 4173113 SPRING COMP 36 OD X 29 L 2 14 4175191 SPACER HANDLE 4 15 4168345 SPACER CTL ARM 2 16 33030 08 IDLER BUSHING 2 17 4168346 WASHER CUP LUBRICATING 2 18 4163692 CAP TUBE END 2 19 4175187 BRKT SWITCH CONTROL LH 1 20 64268 02 NUT FL NYLON LOCK 5 16 18 6 21 64018 14 BLT CRG 5 16 18X1 1 4 4 22 64018 69 BLT CRG 5 16 18X2 2 23 4177796 S BRKT CONTROL 2 INCLUDES ITEM 12 24 ...

Page 58: ...8 14 20 2 15 15 13 24 22 25 26 16 17 23 24 22 26 16 17 23 13 4 10 6 9 3 11 23 35 5 7 25 29 12 27 18 28 19 15 29 15 34 33 32 30 31 33 32 30 31 13 38 36 37 40 39 40 40 39 40 42 43 46 41 43 46 49 48 50 51 52 16 51 52 46 46 46 53 54 46 53 54 55 56 57 55 56 57 46 44 45 13 13 44 45 47 47 ...

Page 59: ...OLLAR 3 4 2 26 64044 6 SCREW SET 5 16 18X1 4 2 27 4174439 2 BRKT HANDLE BRAKE 1 28 2188155 GRIP 1 4 X 1 X 4 1 2 1 29 4146187 BEARING FLANGE POLYMER 2 30 4163446 KNOB 3 PRONG MALE 5 16 18 2 31 64163 55 WSHR 328X 75X14 GA 2 32 41 053 SPRING COMP 681 X 1 125 2 33 4173804 RIVET NUT 5 16 18 X 0 312 2 34 64151 41 NUT HEX 5 16 18 NYL LCK JAM 2 35 4175391 BUSHING CONTROL 2 36 4174272 7 PLT SUPPORT CONTROL...

Page 60: ...5 9 42 23 25 34 29 27 13 20 17 37 32 40 28 36 38 22 41 16 30 37 34 20 5 6 11 15 8 3 4 2 14 7 9 9 9 10 10 10 10 10 10 23 10 10 10 11 11 12 12 12 18 19 35 35 35 11 23 42 42 42 23 23 31 31 25 22 5 21 34 33 33 34 23 23 10 26 2 21 21 7 7 7 25 25 25 25 43 43 46 16 47 ...

Page 61: ...2 21 64141 6 NUT WLF 5 16 18 4 22 64018 5 BLT CRG 3 8 16X1 3 4 2 23 64268 03 NUT FL NYLON LOCK 3 8 16 9 24 64018 6 BLT CRG 1 2 13X1 8 25 64268 05 NUT FL NYLON LOCK 1 2 13 12 26 64158 08 EYE BOLT 5 16 18 X 2 5 THD LG 2 27 4174072 7 WLDMT DECK LIFT FRONT 1 28 33138 13 PIN CLEVIS GRVD 500 X 1 00 1 29 4174071 7 WLDMT DECK LIFT REAR 1 30 64221 04 E RING 875 1 31 4174012 SPACER LIFT ARM LONG 3 32 417401...

Page 62: ...60 FIGURE 8 BATTERY BOX GUARDS 3 10 12 11 14 13 7 5 9 17 6 8 16 5 15 2 4 4 5 5 8 9 16 3 3 3 16 17 17 ...

Page 63: ... 5 8 HOSE 6 6 4176049 2 BRKT SM FAN GUARD RH 1 7 4176048 2 BRKT SM FAN GUARD LH 1 8 64268 03 NUT FL NYLON LOCK 3 8 16 4 9 64018 44 BLT CRG 3 8 16X1 SN 4 10 4174234 2 BRKT BATTERY TRAY 1 11 4174233 2 BRKT BATTERY STRAP 1 12 4171099 BATTERY 190CCA 1 13 64163 03 WSHR 256ID X 62OD X 18 GA 2 14 64025 01 NUT HEX 1 4 20 2 15 64262 002 BLT FLG HD 1 4 20 X 3 4 2 16 85010N ZERK 1 4 28 STR SELF THREAD 5 17 6...

Page 64: ...0 9 3 4 6 13 12 11 14 14 7 7 14 L B RELAY FUSE BLOCK 9 12V AUX SEAT SWITCH WIRE WIRE COLOR WIRE GA B BLACK BR BROWN BW BLUE W WHITE STRIPE BY BROWN W YELLOW STRIPE DB DARK BLUE G GREEN GB GREEN W BLACK STRIPE GW GREEN W WHITE STRIPE GY GREEN W YELLOW STRIPE LB LIGHT BLUE LG LIGHT GREEN O ORANGE OB ORANGE W BLACK STRIPE OW ORANGE W WHITE STRIPE P PURPLE PO PURPLE W ORANGE STRIPE PW PURPLE W WHITE S...

Page 65: ...LE DELAY 1 4 2721505 SWITCH PTO 1 5 2188156 SWITCH NONO DBL POLE 1 6 4177930 METER HOUR MAG SENSOR 1 7 4173756 FUSE 20 AMP MINI 2 8 4173755 RELAY SPDT MICRO 1 9 108208 SWITCH DBL POLE NC NO 2 10 4142266 CONNECTOR 12V RECEPTACLE 1 11 4143068 HARNESS JUMPER 1 12 4124009 SWITCH SEAT NO 1 13 4176032 HARNESS JUMPER 1 14 4177223 RELAY SPST MICRO 3 NOT ILLUSTRATED ...

Page 66: ... GA RW RED W WHITE STRIPE R RED B BLACK YB YELLOW W BLACK STRIPE WB WHITE W BLACK STRIPE DB DARK BLUE G GREEN BW BLACK W WHITE STRIPE GRA GRAY LB LIGHT BLUE TO UPPER HARNESS 4175966A CLUTCH 2 3 ENGINE TO GROUND TO SPARK PLUG WIRE SOFT START MODULE 8 BLACK 7 GROUND ENGINE BLOCK BATTERY RED 4 STARTER BATTERY 6 FUSE TO STARTER 9 5 RW ...

Page 67: ...ING LWR VNGRD 1 2 4165689 CLUTCH ELECTRICAL 1 3 2720949 WIRE CLUTCH 1 4 2722227 06 CABLE CONDUIT BATTERY 62 1 5 112386 BOOT BATTERY TERM POS 2 6 4171099 BATTERY 190CCA 1 4171973 CHARGER BATTERY AGM 7 108061 18 CABLE BATTERY BLACK 64 1 8 4169459 CONTROL CLUTCH SOFT START 1 9 148082 10 FUSE 10 AMP 1 NOT ILLUSTRATED ...

Page 68: ...66 FIGURE 11 SEAT ASSEMBLY 1 2 15 14 11 10 9 13 16 8 4 5 7 12 3 20 22 19 21 17 18 10 9 27 28 31 32 23 24 25 26 30 37 9 9 ...

Page 69: ... 4 1 13 4171100 TETHER WIRE COATED 1 14 64144 30 SNAP RING 375 2 15 33138 09 PIN CLEVIS GRVD 38 X 1 31 2 16 4177992 S FRAME W LABELS 1 17 4174037 2 BRKT LATCH SEAT 1 18 4135868 COVER HANDLE BLACK 2 19 41 053 SPRING COMP 681 X 1 125 2 20 64262 018 BLT FLANGE HD 3 8 16 X 1 3 4 2 21 516544 SPACER LATCH SEAT 2 22 4143068 JUMPER SEAT SWITCH 1 23 4124009 SWITCH SEAT 1 24 4177178 08 TRACK SET 1 25 417717...

Page 70: ...68 FIGURE 12 FOLDING ROPS 10 7 5 2 6 13 1 14 1 11 3 1 4 9 8 7 5 3 2 9 4 6 12 15 15 ...

Page 71: ...ER FORMED RETAINER 2 5 4162878 WASHER EPDM 1 2 2 6 4160344 PLUG 2 X 1 8 WALL SQ TUBE 2 7 4160343 BUMPER RUBBER 2 8 4160347 LABEL WRNG FLDNG ROPS 1 9 64123 31 BLT HEX 1 2 13X3 2 10 64151 7 NUT HEX 1 2 13 CTR LOCK 2 11 64168 1 COTTER HAIRPIN 120 x 2 3 8 2 12 4178090 LABEL ROPS TEST 1 13 64268 05 NUT FL NYLON LOCK 1 2 13 4 14 64018 11 BLT CRG 1 2 13X3 4 15 2000570 LABEL WARNING FUEL 2 NOT ILLUSTRATED...

Page 72: ...70 FOOTPLATE CASTER ASSEMBLY FIGURE 13 1 3 4 5 6 7 8 9 10 11 12 13 14 15 18 16 17 19 17 21 9 31 23 24 25 22 27 28 29 20 31 32 30 26 2 21 38 34 35 37 36 39 ...

Page 73: ...O FLAT CASTER INCLUDES ITEM 17 17 2722228 03 BEARING 205 W SNAP RING 2 18 2722326 01 TIRE 13X6 50 6 SMOOTH 1 19 4175255 02 RIM ASM W VALVE STEM 1 20 2722230 03 SPANNER 2 21 64268 03 NUT FL NYLON LOCK 3 8 16 12 22 4175836 LABEL BOB CAT 2 0 X 15 5 1 23 4176863 S FOOTPLT W O SPD CNTRL 1 INCLUDES ITEMS 27 29 33 24 4176861 S FOOTPLT FRONT W LABEL 1 INCLUDES ITEM 22 25 64268 02 NUT FL NYLON LOCK 5 16 18...

Page 74: ...7 26 25 19 37 21 51 16 6 11 8 44 39 40 38 13 1 5 59 4 7 9 48 12 49 43 46 42 36 3 41 10 45 50 47 20 59 41 39 17 20 60 16 52 53 55 54 12 19 11 16 58 56 57 11 33 30 32 11 35 32 22 29 18 17 17 3 3 3 31 2 FIGURE 14 48 SIDE DISCHARGE ...

Page 75: ...76421 7 BRKT BELT GUIDE SHRT IDLER 1 29 4176380 ASSY DECK IDLER 48IN 1 INCLUDES ITEMS 37 52 55 31 30 2720685 SPACER ROLLER 4 31 85010N ZERK 1 4 28 STR SELF TAP 1 32 2721512 ROLLER 5X2 75 CENTERED 6 33 64018 30 BLT CRG 3 8 16 X 4 1 2 3 34 4172885 BLT ANTI SCALP ROLLER 2 35 64123 217 BLT HEX 3 8 16X4 1 4 1 36 64123 95 BLT HEX 1 2 13X3 1 4 1 37 4176379 7 WLDMT DECK IDLER 48 1 38 64286 02 STUD CLINCH ...

Page 76: ...HARGE 18 14 15 27 28 23 24 17 26 25 19 37 21 51 16 6 11 8 44 39 40 38 13 1 5 59 4 7 9 48 12 49 43 46 42 36 3 41 10 45 50 47 20 59 41 39 17 20 60 16 52 53 55 54 12 19 11 16 58 56 57 11 33 30 32 11 35 32 22 29 18 17 17 3 3 3 31 2 ...

Page 77: ...G 5 16 18X1 SN 1 28 4176421 7 BRKT BELT GUIDE SHRT IDLER 1 29 4176326 ASSY DECK IDLER 52 61IN 1 INCLUDES ITEMS 37 52 55 31 30 2720685 SPACER ROLLER 4 31 85010N ZERK 1 4 28 STR SELF TAP 1 32 2721512 ROLLER 5X2 75 CENTERED 6 33 64018 30 BLT CRG 3 8 16 X 4 1 2 3 34 4172885 BLT ANTI SCALP ROLLER 2 35 64123 217 BLT HEX 3 8 16X4 1 4 1 36 64123 95 BLT HEX 1 2 13X3 1 4 1 37 4176311 7 WLDMT DECK IDLER 52 6...

Page 78: ... 14 15 27 28 23 24 17 26 25 19 37 21 51 16 6 11 8 44 39 40 38 13 1 11 31 34 32 5 60 4 7 9 48 12 49 43 46 42 36 3 41 10 45 50 47 20 60 41 39 17 20 61 16 52 53 55 54 12 19 11 16 58 56 57 11 33 30 32 11 35 30 32 22 29 18 17 17 3 3 3 59 2 ...

Page 79: ... 28 4176421 7 BRKT BELT GUIDE SHRT IDLER 1 29 4176326 ASSY DECK IDLER 52 61IN 1 INCLUDES ITEMS 37 52 55 61 30 2720685 SPACER ROLLER 4 31 64018 61 BLT CRG 3 8 16X8 G5 1 32 2721512 ROLLER 5X2 75 CENTERED 6 33 64018 30 BLT CRG 3 8 16 X 4 1 2 2 34 4176480 SPACER ROLLER 63X12X6 795 1 35 64123 217 BLT HEX 3 8 16X4 1 4 2 36 64123 95 BLT HEX 1 2 13X3 1 4 1 37 4176311 7 WLDMT DECK IDLER 52 61 1 38 64286 02...

Page 80: ...78 CHUTE BAFFLES EDGES 22 3 12 21 14 13 2 9 8 5 15 12 12 11 11 11 20 29 31 26 28 25 24 27 23 30 10 2 18 11 16 19 17 2 2 20 2 1 2 5 6 4 4 7 FIGURE 17 ...

Page 81: ...ION DECK 61 IN LH 1 4176621 2 EXTENSION DECK 52 IN LH 1 4174533 2 EXTENSION DECK 48 IN LH 1 15 4176625 2 EXTENSION DECK 61IN RH 1 4176622 2 EXTENSION DECK 52IN RH 1 4174534 2 EXTENSION DECK 48IN RH 1 16 4175509 7 BAFFLE FRONT CNTR 61 1 4174324 7 BAFFLE FRONT CNTR 52 1 4175173 7 BAFFLE FRONT RH 48 1 17 4173344 7 BAFFLE FRONT LH 61 1 4174323 7 BAFFLE FRONT LH 52 1 4175175 7 BAFFLE FRONT LH 48 1 18 4...

Page 82: ...80 FIGURE 18 DECALS 9 7 17 6 10 13 12 11 1 5 4 6 8 2 3 6 6 16 18 14 20 19 15 ...

Page 83: ...8 6 2000577 LABEL WARNING 3 7 4164269 LABEL WARN THROWN OB 1 8 4168522 MAT CLAW MARKS 1 9 4175471 LABEL HOC INNER 1 10 4165616 LABEL LH TRACTION 1 11 4165615 LABEL RH TRACTION 1 12 4167209 LABEL PARKING BRAKE 1 13 2000590 LABEL WARN BATTERY 1 14 4176392 LABEL WARN PITCH POINT 2 15 4175911 LABEL INFORMATION 1 16 4167202 LABEL MANUAL LOCATION 1 17 4169490 LABEL PATENT SCHILLER 1 18 2000735 LABEL OPE...

Page 84: ...82 7 6 5 4 3 2 1 8 8 4 10 11 12 6 9 13 FIGURE 19 DECALS ...

Page 85: ... 4162916 LABEL DECK SIZE 61 4 4175836 LABEL BOB CAT 2 0X15 5 2 5 4175471 LABEL HOC INNER 1 6 2000570 LABEL WARNING FUEL 2 7 4160347 LABEL WARNING FOLDING ROPS 1 8 4174476 3 LABEL FUEL TANK 2 9 4175470 LABEL HOC OUTER 1 10 4116761 LABEL MADE IN USA 1 11 4176399 LABEL LIFT POINT 1 12 4175482 LABEL FUEL SELECTOR 1 13 4178090 LABEL ROPS TEST 1 NOT ILLUSTRATED FIGURE 19 DECALS ...

Page 86: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010 ...