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Bedienungsanleitung SIGNOMAT S1

Operating instructions SIGNOMAT S1

15

Mode d´opération SIGNOMAT S1

Schilling Marking Systems GmbH

In Grubenäcker 1  DE-78532 Tuttlingen

++49 (0)7461 9472-0

++49 (0)7461 9472-20

info@marking-systems.de

www.marking-systems.de

Electrolytes:

All data were determinated by experiment and are not generally applicable. A special hotline has been provided for our customers.

Material

Composition

Electrolyt AE no.

Time

Volts Type of

current

Notes

Aluminium

anodized

5,0 s 24 V

light

Mark before anodizing.

Aluminium

30,0 s 24 V

light

Marking depth approx. 0,1m

Aluminium

contains Pb

5,0 s 24 V

light

Aluminium

contains Si

12

2

5,0 s 24 V

light

Aluminium

contains Mg

12

2

5,0 s 24 V

light

Aluminium

contains Mn

12

2

5,0 s 24 V

light

Berilium

11

1

3,5 s 12 V

dark

Lead

30

5,0 s 24 V

dark

Bronze

25

3,5 s 12 V

dark

Chrome, cobalt alloy

dental alloy

10

4,0 s 12 V

dark

Chrom, hard

3

20

5

3x3,0s 12 V

dark

Chrome, bright finish

Ms + Ni + Cr

1

5

21

24

4,0 s 12 V

dark

Chrome, matte finish

Ms + Ni + Cr

1

5

21

24

4,0 s 12 V

dark

Chrome, matte finish

Fe + Cr

21

3

24

4,0 s 12 V

dark

Chrome, black

Fe + Ce

10

11

20

3,0 s 12 V

dark

Chrome, black

Ms + Cr

10

11

20

3,0 s 12 V

dark

2-4,5 s depend. on chrome type

.

Hard metal

26

30

12

4,0 s 12 V

dark

Without neutralisation

Chromed plastic

Cu + Ni + Cr

1

5

10

20

3x3,0s 12 V

dark

Short time,felt piece exchange

Copper

25

3,0 s 12 V

dark

Chromed copper

Cu + Cr

25

3x3,0s 12 V

dark

Brass

25

4,0 s 12 V

dark

Chromed brass

Ms + Ni + Cr

5

21

24

20

4,0 s 12 V

dark

Chromed brass

Ms + Cr

25

3x3,0s 12 V

dark

Brass, gold plated

Ms + Ni + Au

10

20

2x5,0s 12V

dark

Alpaca

25

3,0 s 12 V

dark

Nickel, electroplated

11

1

4,0 s 12 V

dark

Nickel, chemical

3

4,0 s 12 V

dark

Heavy metal

12

7,0 s 12 V

dark

Without neutralisation

Steel 1.0503

10

20

29

4,0 s 12 V

dark

Aftertreatment:N2+ K1

Steel 1.1274

10

20

24

3,0 s 12 V

dark

Steel 1.4021

1

8

10

20

4,0 s 12 V

dark

Steel 1.4024

10

20

4,0 s 12 V

dark

Steel 1.4034

8

10

20

2,0 s 24 V

dark

Steel 1.4036

8

11

20

4,0 s 12 V

dark

Steel 1.4057

11

12

10

4,0 s 12 V

dark

Steel 1.4106

8

11

4,0 s 12 V

dark

Steel 1.4110

11

12

20

4,0 s 12 V

dark

Steel 1.4117

1

24

20

10

4,0 s 12 V

dark

Steel 1.4125

20

10

7

3

4,0 s 12 V

dark

Steel 1.4212

11

12

10

4,0 s 12 V

dark

Steel 1.4401

11

12

3,0 s 12 V

dark

Steel 1.4435

11

1

24

4,0 s 12 V

dark

Steel 1.4571

11

12

10

21

4,0 s 12 V

dark

Steel, gunmetal finish

10

20

3

3x4,0s 12 V

dark

Steel, cadmium-plated

27

3x4,0s 12 V

dark

Steel, chrome-vanad.alloy

11

12

20

4,0 s 12 V

dark

Steel, steam annealed

3

10

4,0 s 12 V

dark

1xlight, 1xdark

Steel, high C content

29

10

20

3,0 s 12 V

dark

Aftertreatment: N2 + K1

Steel, low-alloy

29

10

20

3,0 s 12 V

dark

Aftertreatment: N2 + K1

Steel, phosphatized

3

10

3x4,0s 12 V

light

Steel, stainl., high-all

oy, hardened,glass-
blasted

20

10

12

8

4,0 s 12 V

dark

Steel, stainless

up to 1.4305

1

11

24

4,0 s 12 V

dark

Steel, stainl.,Cr-Co alloy

11

12

20

4,0 s 12 V

dark

Steel, stanl.,heat treatable

e.g. 1.4021/1.4034

8

10

11

20

4,0 s 12 V

dark

Steel, stainl.,high-alloy

implantation

12

11

10

3,0 s 12 V

dark

Steel, stainl.,high-alloy

starting at 1.4305

10

11

12

20

3,0 s 24 V

dark

Steel, stainl., blackened

10

20

2x3,0s 24 V

dark

Steel, gold-plated

Fe + Ni + Au

10

20

5

8

4,0 s 12 V

dark

2-3x3,0 s if necessary

Steel, galvanized

Fe + Zn

10

4,0 s 12 V

dark

Titanium

12

10

29

28

1,0 s 12 V

dark

Use min. electrolyte and short

Titanium

brass + titanium

25

4,0 s 12 V

dark

marking time (1x1,5s)

Vitalium

20

10

4,0 s 12 V

dark

Zinc

10

25

20

4,0 s 12 V

light

Tin

10

25

20

4,0 s 12 V

light

Summary of Contents for SIGNOMAT S1

Page 1: ...itung SIGNOMAT S1 und Pneumatikaufbau Operating instructions SIGNOMAT S1 and pneumatic assembly Mode d opération SIGNOMAT S1 et unité pneumatique g produkte bedienungsanltg s1 s1 bedanl js hp5000 doc Stand 28 02 2002 ...

Page 2: ...n under the most ardent of conditions Consequently Operating Instructions should be kept with operators It would be a mistake to have these Operating Instructions rot away under heaps of dust We have therefore endeavoured to give you all the recommendations and information necessary for operating servicing and monitoring your system Please read these Instructions carefully PRIOR TO COMMISSIONING t...

Page 3: ...h clear water and contact a doctor Do not swallow electrolyte neutralyte and preserving agent Should fluids be swallowed immediately drink a large glass of clear water and contact a doctor Should skin or clothing come into contact with the fluids rinse immediately with water Eating or drinking at the place of work is prohibited Hands must be washed before eating Fluids may be disposed of in the no...

Page 4: ...cal stroke of stamp 50 mm Air consumption per 20 markings and 6 bar 4 4 l min Permissible pressure min 1 8 bar max 6bar 4 Manufacturer information Schilling Marking Systems GmbH Föhrenstr 47 D 78532 Tuttlingen Telefon 49 7461 9472 0 Fax 49 7461 9472 20 Alterations Technical alterations reserved Your machine may therefor deviate in details from the illustrations in the manual This does not affect t...

Page 5: ...NOMAT S1 Operating instructions SIGNOMAT S1 4 Mode d opération SIGNOMAT S1 Schilling Marking Systems GmbH In Grubenäcker 1 DE 78532 Tuttlingen 49 0 7461 9472 0 49 0 7461 9472 20 info marking systems de www marking systems de ...

Page 6: ...packaging and use for later transport Ensure that all accessories are packed with the machine and that bottle containing fluids are sealed carefully Rubber gloves a cloth and water should be used to clean up spilled fluids Please refer to the safety instructions given in Section 1 Ensure that the mains voltage of your electric network corresponds to the specified voltage on the nameplate Connect t...

Page 7: ... unité pneumatique Schilling Marking Systems GmbH In Grubenäcker 1 DE 78532 Tuttlingen 49 0 7461 9472 0 49 0 7461 9472 20 info marking systems de www marking systems de 61 60 40 39 38 34 41 42 43 44 33 45 47 46 48 62 34 45 33 49 56 35 36 29 30 31 28 50 32 54 51 53 58 57 52 55 37 24 26 52 27 25 59 ...

Page 8: ...49 magnetic valve 50 stamp 51 felt piece 52 workpiece receiver 53 marking stencil 54 O ring 55 connecting cable from pump case socket 36 to magnetic valve 49 56 socket on magnetic valve for cable 55 57 manual injector electrolyte hose item no 34 274 58 compressed air hose for connection to a compressor air line 59 marking head 60 bottle item no 35 813 61 hollow needle item no 35 810 62 felt case f...

Page 9: ...er than the manual stamp Turn Timer 6 counter clockwise and engage at unlimited Instead of pressing the manual stamp on the stencil and workpiece without movement press the manual stamp on the stencil while moving in one direction from one end to the other Determine the speed required to obtain satisfactory marking results with one stroke in this manner If the mark should be darker the stamp may b...

Page 10: ...e the pneumatic assembly can be used ensure that the hose connection to the compressed air network is correct Connection values are listed in the technical data Connecting cables The red cable is connected to marking head 59 the black cable is connected to stamp 50 Connect electrolyte pump 34 accessory equipment to socket 35 by means of the provided cable 37 and to the SIGNOMAT socket 12 Insert ca...

Page 11: ... the construction on the pneumatic assembly Automatic supply Activate switch 39 supply and wait until the electrolyte has reached the stamp Then activate switch 38 operation and set the required flow rate by means of controller 41 located on the the right hand side of the pump The flow rate should be sufficient to keep the felt piece on the stamp continuousely moistened but not so great that elect...

Page 12: ...ully between two fingers under water and clean The stamp and workpiece receiver must also be cleaned with water at regular intervals In case of extreme soiling clean with Schilling Schleifreiniger abrasive cleaner item n 22 165 Ensure that the electrolyte suited for the metal to be marked is on hand Certain materials e g hard metal must be protected by preserving agent K1 item no 22 112 Mark small...

Page 13: ...r Replace darkened felt pieces The ordering numbers are provided on the following pages Pneumatic assembly Clean stamp felt piece and workpiece receiver thoroughly with water after each working day This is essential Replace worn electrolyte hoses Ensure that oiler 46 next to the pressure reducing valve is always filled with a sufficient level of acid free machine oil Oil flow is regulated by means...

Page 14: ...NOMAT S1 Operating instructions SIGNOMAT S1 13 Mode d opération SIGNOMAT S1 Schilling Marking Systems GmbH In Grubenäcker 1 DE 78532 Tuttlingen 49 0 7461 9472 0 49 0 7461 9472 20 info marking systems de www marking systems de ...

Page 15: ... 3 4 0 s 12 V dunkel Schwermetall 12 7 0 s 12 V dunkel Keine Neutralisation Stahl 1 0503 10 20 29 4 0 s 12 V dunkel Nachbehandlung N2 K1 Stahl 1 1274 10 20 24 3 0 s 12 V dunkel Stahl 1 4021 1 8 10 20 4 0 s 12 V dunkel Stahl 1 4024 10 20 4 0 s 12 V dunkel Stahl 1 4034 8 10 20 2 0 s 24 V dunkel Stahl 1 4036 8 11 20 4 0 s 12 V dunkel Stahl 1 4057 11 12 10 4 0 s 12 V dunkel Stahl 1 4106 8 11 4 0 s 12 ...

Page 16: ... s 12 V dark Nickel chemical 3 4 0 s 12 V dark Heavy metal 12 7 0 s 12 V dark Without neutralisation Steel 1 0503 10 20 29 4 0 s 12 V dark Aftertreatment N2 K1 Steel 1 1274 10 20 24 3 0 s 12 V dark Steel 1 4021 1 8 10 20 4 0 s 12 V dark Steel 1 4024 10 20 4 0 s 12 V dark Steel 1 4034 8 10 20 2 0 s 24 V dark Steel 1 4036 8 11 20 4 0 s 12 V dark Steel 1 4057 11 12 10 4 0 s 12 V dark Steel 1 4106 8 1...

Page 17: ...oncé Métal lourd 12 7 0 s 12 V foncé Pas de neutralisation Acier 1 0503 10 20 29 4 0 s 12 V foncé Traitement ultérieur N2 K1 Acier 1 1274 10 20 24 3 0 s 12 V foncé Acier 1 4021 1 8 10 20 4 0 s 12 V foncé Acier 1 4024 10 20 4 0 s 12 V foncé Acier 1 4034 8 10 20 2 0 s 24 V foncé Acier 1 4036 8 11 20 4 0 s 12 V foncé Acier 1 4057 11 12 10 4 0 s 12 V foncé Acier 1 4106 8 11 4 0 s 12 V foncé Acier 1 41...

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