Schlage AL-SERIES, Service Manual

Page 1: ...AL Series Service manual ...

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Page 3: ...ssembly 21 AL44S Hospital Privacy Lock Chassis Assembly 22 AL50PD Entrance Office Lock Chassis Assembly 23 AL53PD Entrance Lock Chassis Assembly 24 AL70PD Classroom Lock Chassis Assembly 25 AL80PD Storeroom Lock Chassis Assembly 26 AL85PD Faculty Restroom Lock Chassis Assembly 27 Latches 27 Latch accessories and adapters 28 Strikes 29 Cylinder Options 29 Standard Cylinders 29 FSIC and SFIC Cylinde...

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Page 5: ...e manufactured to close tolerances and are interchangeable between functions Conversion of functions may be performed by identifying necessary substitution parts and following assembly as indicated on the lock drawings Standard Features Certifications ANSI BHMA Certified A156 2 2003 Series 4000 Grade 2 UL listed for 3 hour fire door Latch 1Z x 2Z v Square corner faceplate 1 housing diameter Z x th...

Page 6: ... Latch Lever is always unlocked Lever is always unlocked and is always free for immediate egress 9 22 AL25D Exit Lock Blank plate outside Lever is always unlocked and is always free for immediate egress 10 23 AL40S F76 Bath Bedroom Privacy Lock Outside lever is locked by inside push button May be unlocked from outside with small screwdriver not included or with 35 250 emergency key Push button loc...

Page 7: ...is locked by pushing and turning the inside turn push button until button is manually unlocked Push Button Pushing button locks outside lever Turning inside lever releases button Inside lever is always free for immediate egress 14 27 AL70PD F84 Classroom Lock Outside lever is locked and unlocked by key outside Inside lever is always unlocked and free for immediate egress 15 28 AL80PD F86 Storeroom...

Page 8: ...ch Trim 6 Exit Lock Trim 7 Bath Bedroom Privacy Lock Trim 8 Hospital Privacy Lock Trim 9 Entrance Office Lock Trim 10 Entrance Lock Trim 11 Classroom Lock Trim 12 Storeroom Lock Trim 13 Faculty Restroom Lock Trim 14 Single Dummy Trim Trim Assemblies ...

Page 9: ...chor Spring C503 308 25 Spring Cage Mounting Screw 2 C604 395 No Description Part no 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Springlatch 11 116 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL10 Chassis 61 210 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numb...

Page 10: ...I standard no box 10 025 48 Latch Housing Sleeve M housing only G506 815 50 Lever insert A700 044 55 AL25 Chassis 61 225 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only AL25 Door Thickness Adjustment Door Thickness Blank Rose Adjustment Blank Rose Cotter Pin B ...

Page 11: ...10 Anchor Spring C503 308 25 Spring Cage Mounting Screws 2 C604 395 No Description Part no 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Springlatch 11 116 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL40 Chassis 61 240 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever par...

Page 12: ... Anchor Spring C503 308 25 Spring Cage Mounting Screws 2 C604 395 No Description Part no 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Springlatch 11 116 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL44 Chassis 61 240 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part ...

Page 13: ... 2 C604 354 10 Anchor Spring C503 308 25 Spring Cage Mounting Screws 2 C604 395 No Description Part no 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Deadlatch 11 096 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Insert 2 A700 044 55 AL50 Chassis 61 253 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever...

Page 14: ...604 354 10 Anchor Spring C503 308 25 Spring Cage Mounting Screws 2 C604 395 No Description Part no 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Deadlatch 11 096 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Insert 2 A700 044 55 AL53 Chassis 61 253 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever par...

Page 15: ... Nut 2 C604 354 10 Anchor Spring C503 308 No Description Part no 25 Spring Cage Mounting Screws 2 C604 395 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Deadlatch 11 096 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL70 Chassis 61 270 134 For locks manufactured after June 2003 See Levers on page 19 for a complete lis...

Page 16: ... Nut 2 C604 354 10 Anchor Spring C503 308 No Description Part no 25 Spring Cage Mounting Screws 2 C604 395 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Deadlatch 11 096 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL80 Chassis 61 280 134 For locks manufactured after June 2003 See Levers on page 19 for a complete lis...

Page 17: ...4 354 10 Anchor Spring C503 308 25 Spring Cage Mounting Screws 2 C604 395 No Description Part no 41 Sleeve Spindle A700 003 44 Driver Cap A700 041 45 Driver Bushing A700 039 46 Deadlatch 11 096 47 Strike ANSI standard no box 10 025 48 Latch Housing Sleeve for M housing only G506 815 50 Lever insert 2 A700 044 55 AL85 Chassis 61 285 134 For locks manufactured after June 2003 See Levers on page 19 f...

Page 18: ...e Spring Cage A100 053 44 Driver Cap A700 041 45 Driver Bushing A700 039 50 Lever insert A700 044 No Description Part no 52 Spindle and Hub A710 007 53 Mounting Screws 2 L583 133 54 Housing Spring Cage C604 400 56 Washer A501 171 57 Thru Bolt A501 746 58 Spindle Threaded Rod A501 167 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks ma...

Page 19: ...ity compliant Neptune Omega and Saturn lever designs meet California code for Z x or less return to the door Jupiter JUP Neptune NEP Omega OME Saturn SAT 2Z x 64 mm 4Z v 108 mm 3M zn 87 mm 2Z x 64 mm 4Z v 108 mm 3M zn 87 mm 2Z x 64 mm 4Z v 108 mm 3M zn 87 mm 2Z x 64 mm 4Z v 108 mm 3M zn 87 mm Lever Inserts Description Part number Lever insert for 1C 1M doors A700 015 Lever insert for 1C 1M doors A...

Page 20: ...by inhibiting the growth of bacteria mold and mildew The coating is made using ionic silver AG a single atom that is missing one orbital electron that interacts with the bonding sites on the microbe surface The result is that silver ions surround bacterial cells blocking food and respiration supply and slowing bacterial growth Finishes are coded according to the Builders Hardware Manufacturers Ass...

Page 21: ...Exit Lock Chassis Assembly 20 Bath Bedroom Lock Chassis Assembly 21 Hospital Privacy Lock Chassis Assembly 22 Entrance Office Lock Chassis Assembly 23 Entrance Lock Chassis Assembly 24 Classroom Lock Chassis Assembly 25 Storeroom Lock Chassis Assembly 26 Faculty Restroom Lock Chassis Assembly ...

Page 22: ...B K N Letter Description Part no A Slide Non Restoring A590 181 B Hub 2 A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 Letter Description Part no H Spindle and Catch Outside A710 020 J Plate Outside A700 004 K Frame Hub A700 056 N Spring Slide 2 A501 311 ...

Page 23: ...L K N Letter Description Part no A Slide Non Restoring A590 181 B Hub A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 Letter Description Part no G Plate AL25 Outside A501 874 K Frame Hub A700 056 L Hub AL25 Outside A700 016 N Spring Slide 2 A501 311 ...

Page 24: ...g A590 180 B Hub 2 A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 020 J Plate Outside A700 004 Letter Description Part no K Frame Hub A700 056 N Spring Slide 2 A501 311 P Plunger and Button Inside 51 039 R Plunger and Button Outside 51 040 S Cam and Spring A301 402 X Spring A700 036 ...

Page 25: ...ing A590 180 B Hub 2 A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 020 J Plate Outside A700 004 Letter Description Part no K Frame Hub A700 056 N Spring Slide 2 A501 311 P Plunger and Button Inside 51 039 R Plunger and Button Outside 51 041 S Cam and Spring A301 402 X Spring A700 036 ...

Page 26: ... A590 181 B Hub A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 001 Letter Description Part no J Plate Outside A700 004 K Frame Hub A700 056 N Spring Slide 2 A501 311 P Plunger and Button 51 039 S Cam and Spring A301 402 AL50PD is available with restoring slide Order by AL50PD x XA11 297 ...

Page 27: ...90 181 B Hub A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 001 Letter Description Part no J Plate Outside A700 004 K Frame Hub A700 056 N Spring Slide 2 A501 311 P Plunger and Button 51 037 S Cam and Spring A301 402 AL53PD is available with restoring slide Order by AL50PD x XA11 297 ...

Page 28: ...ing A590 159 B Hub A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 001 J Plate Outside A700 004 Letter Description Part no K Frame Hub A700 056 L Hub AL70 Outside A700 014 N Spring Slide 2 A501 311 S Plug Cam A501 721 T Spring Seat A508 597 U Spacer Cam A501 791 V Cam Spiral A700 017 ...

Page 29: ... Slide Non Restoring A590 159 B Hub 2 w A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 001 Letter Description Part no J Plate Outside A501 901 K Frame Hub A700 056 N Spring Slide 2 A501 311 S Cam and Spring A201 370 T Spring Seat A508 597 W Wedge Spindle A501 615 ...

Page 30: ...e Restoring A590 158 B Hub A700 046 C Housing Chassis A700 057 D Spindle and Catch Inside A710 004 E Plate Hub Inside A501 305 H Spindle and Catch Outside A710 001 J Plate Outside A501 901 Letter Description Part no K Frame Hub A700 056 N Spring Slide 2 A501 311 P Plunger and Button 51 038 S Cam and Spring A301 402 T Spring Seat A508 597 W Wedge Spindle A501 615 ...

Page 31: ...s 39 030 Adapts a square corner latch and a 2 C v high square corner strike to a Z x rabbeted door and frame preparation 41 005 5 Backset extension link must be used with 2Z backset latches A501 565 Reinforcement for non reinforced metal doors 1C thick Fits both M and 1 diameter housings A501 566 Reinforcement for non reinforced metal doors 1C v thick Fits both M and 1 diameter housings A501 567 3...

Page 32: ...zn ANSI 1Z v x 4M standard no box 1C 1Z x ANSI 1Z v x 4M no box specify lip length 10 026 1Z Square corner 1B x 2Z v full lip no box 10 027 1Z Z v radius round corner 1B x 2Z v full lip no box 10 058 1M cx Circular adjustable 1C v diameter 605 and 626 finish only K510 066 Box for ANSI strike 10 001 10 004 10 025 10 026 10 027 10 058 K510 066 Specify strike finish 605 606 609 612 613 619 625 626 64...

Page 33: ...o 6 pin keys unless otherwise specified FSIC cylinders may be integrated into any 5 pin or 6 pin Schlage key system Small Format Interchangeable Core SFIC cylinders are available for Saturn lever design and BD suffix locksets only SFIC cylinders are for Schlage Everest B and Everest 29 R family restricted keyway cores SFIC cylinders are compatible with Best Falcon and other competitive small forma...

Page 34: ...iner cap pin and cap pin spring Full Size Interchangeable Core Parts Description Part Number Description Part Number Cap pin spring C503 115 Actuating ring C603 956 Retainer cap C503 118 Actuating pin control top pin C603 964 Cylinder cap pin C603 827 Control bottom pin C603 967 Small Format Interchangeable Core Everest Exploded View Top pins Build up pins Master pins Shell Plug Bottom pins Underc...

Page 35: ...ll format core spacer D500 000 Small format core spindle and catch outside AL50 AL53 AL70 AL80 A710 008 Lever insert SFIC A700 045 Lever insert FSIC 1C 1M doors A700 047 Two spacers required for 6 pin one spacer required for 7 pin For locks manufactured after March 2003 Cylinder Conversion for part numbers refer to list above Conventional Cylinder to FSIC Conventional Cylinder to SFIC requires cha...

Page 36: ...see Hub Frame and Housing Kits below Hub Frame and Housing Kits for Locks Manufactured before May 2003 Part Number Function s Door Thickness Kit Contents A700 048 ALL except AL25 and AL70 1C 1M A700 046 Hub 2 A700 056 Frame hub 1 A700 057 Housing 1 A700 050 2 A700 056 Frame hub 1 A700 028 Hub 2 A700 057 Housing 1 A700 049 AL70 1C 1M A700 056 Frame hub 1 A700 046 Hub 1 A700 014 Hub 1 A700 057 Housi...

Page 37: ... sheet metal screw Screw Packs Standard Part Number Description Contents B202 517 Latch and strike C603 897 4 specify finish C203 736 ANSI strike C603 256 2 specify finish C303 438 Spring cage C604 395 2 C303 029 Mounting all functions except AL170 C603 897 4 C604 395 2 C603 256 2 M504 271 1 specify finish C303 421 Mounting AL170 A501 167 1 A501 171 1 A501 746 1 L583 133 2 M504 271 1 specify finis...

Page 38: ... ensure proper cylinder orientation in keyed functions and to ensure proper finish of latchbolt and strike for locks to be installed on reverse bevel doors Use the diagram below to correctly determine the hand of the door LH Left Hand LRB Left Hand Reverse Bevel RH Right Hand RRB Right Hand Reverse Bevel INSIDE INSIDE OUTSIDE OUTSIDE ...

Page 39: ...ar limited warranty from the original date of purchase to the Original User of the products manufactured by the Company the Product against defects in material and workmanship Certain Products contain restrictions to this limited warranty additional warranties or different warranty periods Please see below for specific Product warranty information The provisions of this warranty do not apply to Pr...

Page 40: ...homes and businesses Allegion employs more than 7 800 people and sells products in more than 120 countries across the world Allegion comprises 23 global brands including strategic brands CISA Interflex LCN Schlage and Von Duprin For more visit www allegion com About Allegion 2014 Allegion 006719 Rev 03 14 www allegion com us ...