schmalenberger FLUVO xanas 1,5, Operator'S Manual

Page 1: ...XANAS Counter Current System Operator s Manual Translation of the original 27258 E GB ...

Page 2: ...pth 15 5 4 Preparation for installation preassembled pool 15 5 5 Preparation for installation preassembled pool 17 5 6 Preparation for installation of stainless steel pool 18 5 7 Concrete pool tiled with or without liquid seal liner 19 5 8 Preassembled pool 20 5 9 Stainless steel pool 21 5 10 Pipeline adapter pump connection 21 5 11 Retro fitting 24 6 Assembly kit installation instructions 25 6 1 ...

Page 3: ... Maintenance 36 10 3 Repairs 36 11 Exploded drawings overview of parts spare 37 11 1 Installation kit PU 37 11 2 Installation kit INOX 37 11 3 Assembly kit ABS manual control 38 11 4 Assembly kit INOX manual control 38 11 5 Assembly kit ABS sensor control 39 11 6 Assembly kit INOX sensor control 39 ...

Page 4: ...perator s manual does not take into consideration local requirements The operator is responsible for ensuring these requirements are met including personnel retained to assemble the system The rating plate indicates the series and frame size the most important operating data and the factory number If additional information is required please always specify it when reordering or ordering spare part...

Page 5: ...olysis systems Fig 1 Installation housing equalizing tension point example PU Chlorinated water Salt electrolysis Brine sea water Equalizing tension E W E Sacrificial anode E E E Recommendation W Important Important note Make certain when the pool is emptied that no direct sunlight strikes the plastic elements Cover immediately ...

Page 6: ...ns that could have a detrimental effect on safety immediately Before making repairs to the counter current system disconnect it from its electrical power source and prevent it from being turned on again Repairs of any nature must only be made by qualified specialists The counter current system must also be emptied The operator must ensure that the operator s manual is always available for operatin...

Page 7: ...or s manual does not contain any information for non qualified persons We explicitly draw to your attention that the stipulations of the EC prohibit the use of non qualified persons on electrical systems Danger of lethal electrical current Electrical connections must only be made by a professional electrician in accordance with VDE Regulation 0100 Observe the local requirements of the responsible ...

Page 8: ... 6 2 A 1 000 l min 60 m h 1 9 bar 70 2dB A Druckseite DN50 Saugseite DN 65 36 5 kg 45 kg 98425 98391 XANAS 2 2 WS 2 2 kW 1 230 V 230 V 13 0 A 900 l min 54 m h 1 5 bar 67 2dB A 29 5 kg 38 kg 98424 XANAS 1 9 WS 1 9 kW 1 230 V 230 V 11 5 A 800 l min 48 m h 1 4 bar 98423 XANAS 1 9 FU 1 9 kW 3 400 V Δ230V Y400V 4 1 A 4 6 A 98422 98390 XANAS 1 5 WS 1 5 kW 1 230 V 230 V 9 5 A 2 900 min 1 700 l min 42 m h...

Page 9: ...rmining factor for the dimensioning It is derived from the optimum of the total of investment costs for the pipeline the investment costs for the machine system pumps compressor and the energy and maintenance costs over the entire operating time Note For pipelines longer than 6m the nominal width must be enlarged for example on the suction side from DN100 to DN125 and on the pressure side from DN8...

Page 10: ...N 19532 Pressure loss Flow speed DN 80 0 263 bar 2 562 m s DN 100 0 095 bar 1 718 m s DN 150 0 014 bar 0 812 m s DN 80 Pressure loss Flow speed 45 Pipe bend 0 015 bar 2 562 m s 90 Pipe bend 0 006 bar 2 562 m s DN 80 Pressure loss Flow speed Abrupt pipe contraction DN80 to DN50 0 278 bar 2 562 m s edged run in under angle 0 027 bar 2 562 m s ...

Page 11: ...20 3 4 Abbreviations A Preassembled pool GFK PP PVC or similar B Concrete tile pool H Concrete liner pool S Concrete tile pool with and without liquid sealing E Stainless steel pool to be welded on 4 Other applicable documents No 27220 Operator s Manual for WK No 27248 Operator s Manual for control box No 27263 Operator s Manual for XANAS electrical installation No 27251 Operator s Manual for conv...

Page 12: ...tallation kit isolated design 5 1 Planning the pump shaft Note Ensure a sufficiently large and ventilated pump shaft or technical room Fig 4 Installation suggestion for isolated design figure preassembled pool design Below are some installation suggestions Guide the air connection and cable protection cover above the water level ...

Page 13: ...Operator s Manual XANAS Version 27258 E Schmalenberger GmbH Co KG D 72072 Tübingen Germany 13 ...

Page 14: ...xemplary Installation housing in some cases with clamping ring or similar device PVC pipe connections Cable protection system Air connection and check valve Liquid seal for plastic thread Possible tool Note Seal the plastic thread with suitable liquid seal Article no 70254 thread and 100ml tube sealing is included with the installation kit depending on design ...

Page 15: ...Germany 15 5 3 Installation depth Fig 6 5 4 Preparation for installation preassembled pool Fig 7 Air connection and cable protection Note Guide the air connection and cable protection cover above the water level Note The centre nozzle does not correspond tot he centre installation kit ...

Page 16: ...rger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E Fig 8 Note Install the cable protection system securely before backfilling or concrete work Attention Do not remove the protective sticker until the pipeline is installed ...

Page 17: ...72072 Tübingen Germany 17 5 5 Preparation for installation preassembled pool Fig 9 Drilling template for preassembled pool Note Note the Operator s Manual for drilling templates 27136 Fig 10 Hole pattern and detail of pool pressembled pool Water level 23 5 Center nozzle ...

Page 18: ...s Manual 18 Schmalenberger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E 5 6 Preparation for installation of stainless steel pool Fig 11 Detail of stainless steel pool Water level 23 5 Center nozzle ...

Page 19: ...rger GmbH Co KG D 72072 Tübingen Germany 19 5 7 Concrete pool tiled with or without liquid seal liner Fig 12 Example illustration Brush applied sealant design liquid seal Fig 13 Removing the rear polystyrene formwork but not the protective sticker yet ...

Page 20: ...GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E 5 8 Preassembled pool Fig 14 Mounting the clemp ring Fig 15 Mounting the installation housing observe tightening torque 15Nm Note Install the clamp gasket on the inside of the pool ...

Page 21: ...Tübingen Germany 21 5 9 Stainless steel pool Fig 16 5 10 Pipeline adapter pump connection Fig 17 Put on pipe connection adapter incl moulded seal part of the pump kit Note Weld on flush with the pool Note Remove the protective sticker before installing the connection adapter ...

Page 22: ...2 Tübingen Germany XANAS Version 27258 E Fig 18 Note When installing the plastic threads care must be taken to install them tightly with a liquid pipe or thread sealant e g LOCTITE 5331 Fig 19 Tightening the hexagon nuts of the connection adapter to 15Nm ...

Page 23: ...perator s Manual XANAS Version 27258 E Schmalenberger GmbH Co KG D 72072 Tübingen Germany 23 Fig 20 Pressing the protective caps onto the hexagon nuts Fig 21 Pipework isolated design example illustration ...

Page 24: ...l 24 Schmalenberger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E 5 11 Retro fitting Fig 22 Note A version for retro fitting is available article number 98574 For details see installation instructions 72311 ...

Page 25: ...any 25 6 Assembly kit installation instructions 6 1 Assembly general Fig 23 Pulling the cable sensor button through the cable screw connector and tighten Note If possible lay the cable in the upper right part of the installation housing Fig 24 Using the supplied tool for easy installation ...

Page 26: ...Operator s Manual 26 Schmalenberger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E Fig 25 Note Make certain installation is flush with the pool ...

Page 27: ...or without liquid seal Fig 26 Attach the nozzle head note position of the pressure connection and air connection and screw it on Fig 27 Example of installation kit in stainless steel design Note Suitable extensions are available for adjustment of more than 20mm Maximum possible adjustment 20mm without extesion Top edge of raw concrete ...

Page 28: ...Operator s Manual 28 Schmalenberger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E Fig 28 Detail Tile ring stainless steel design only Tile ring ...

Page 29: ...ool liner Fig 29 Note Installation sequence Installation housing seal liner clamping ring nozzle head Fig 30 Example of installation kit in stainless steel design Note Suitable extensions are available for adjustment of more than 20mm Maximum possible adjustment 20mm without extesion Top edge of raw concrete ...

Page 30: ...72072 Tübingen Germany XANAS Version 27258 E 6 4 Preassembled pool Fig 31 Insert the nozzle head and screw it on 6 5 Stainless steel pool Fig 32 Insert the nozzle head and screw it on illustration shows stainless steel design with tile or spacing ring ...

Page 31: ... 7 operation 7 1 Switching On Off Fig 33 Pressing the ON OFF button turns the system on or off The button is always lit and flashes to provide visual feedback 7 2 Regulating the intensity Fig 34 Manual control twist grips for water quantity and air supply ON OFF Air regulation Water regulation ...

Page 32: ...visual feedback Pressing the keys increases or reduces the corresponding amount The lit sensor button flashes to provide visual feedback When the maximum or minimum quantity is reached the button flashes several times to provide visual feedback Air ON OFF If an air valve is installed the Quantity button can be pressed twice quickly to turn the air supply on or off ON OFF Regulation of quantity Reg...

Page 33: ...or the motor Reverse the polarity of the motor in the terminal box thereby switching the direction of rotation Motor fan scrapes against the fan hood Correctly secure the fan hood 2 Pump starts up slowly and only with difficulty A current conducting phase is missing Check the supply lines and fuses 3 The fuses are blown immediately at power up Wrong fuses or fast acting fuses Install delayed fuses...

Page 34: ...the pool Important note Make certain when the pool is emptied that no direct sunlight strikes the plastic elements Cover immediately Fig 36 Attention Risk of damage Make certain there is sufficient protection against freezing for your entire swimming pool and its equipment Follow the pool manufacturer s instructions Drain the water completely from the pool or drain water down to at least 15 20 cm ...

Page 35: ...GmbH Co KG D 72072 Tübingen Germany 35 9 2 Winter storage of the nozzle head Fig 37 Note Unscrew the sensor button 2xM6 and keep it securely in the installation housing then mount the separately available dummy cover 9 3 Draining the Pump Fig 38 Plug screw ...

Page 36: ...information All work on the counter current system must only be performed when the pump has been drained and the control unit and pump motor are electrically de energised and protected against being energised again 10 2 Maintenance The counter current system itself is largely mainteance free Be careful to keep all the parts oft he counter current system clean The seals on the motor axle must be ch...

Page 37: ...perator s Manual XANAS Version 27258 E Schmalenberger GmbH Co KG D 72072 Tübingen Germany 37 11 Exploded drawings overview of parts spare 11 1 Installation kit PU Fig 39 11 2 Installation kit INOX Fig 40 ...

Page 38: ...Operator s Manual 38 Schmalenberger GmbH Co KG D 72072 Tübingen Germany XANAS Version 27258 E 11 3 Assembly kit ABS manual control Fig 41 11 4 Assembly kit INOX manual control Fig 42 ...

Page 39: ...Operator s Manual XANAS Version 27258 E Schmalenberger GmbH Co KG D 72072 Tübingen Germany 39 11 5 Assembly kit ABS sensor control Fig 43 11 6 Assembly kit INOX sensor control Fig 44 ...

Page 40: ... 0 49 0 7071 70 08 10 Fax www fluvo de info schmalenberger de Im Schelmen 9 11 D 72072 Tübingen Germany 2021 Schmalenberger GmbH Co KG All rights reserved This document is subject to change without notice XANAS 27258 E ...