Schmalz 10.02.02.05588, Operating Instructions Manual

Page 1: ...Mini Compact Ejector SCPMc Operating Instructions WWW SCHMALZ COM EN US 30 30 01 01963 01 09 21 ...

Page 2: ...lished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are prohibited without explicit writ ten agreement from J Schmalz GmbH Contact J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 7443 2403 0 schmalz schmalz de www schmalz com Contact informat...

Page 3: ...rmance Data 14 4 4 2 Dimensions 14 4 4 3 Maximum Torque 15 4 4 4 Factory Settings 15 4 4 5 Pneumatic circuit plans 15 5 Operating and Menu Concept 17 5 1 Button Assignments in Display Mode 17 5 1 1 Opening the Menu 17 5 1 2 Displaying the Basic Settings Slide Show 17 5 1 3 Locking the Keypad 18 5 2 Main Menu 18 5 2 1 Functions in the Main Menu 18 5 2 2 Changing the Parameters of the Main menu 18 5...

Page 4: ...ge monitoring 30 7 Transport and Storage 31 7 1 Checking the Delivery 31 8 Installation 32 8 1 Installation Instructions 32 8 2 Mounting 32 8 2 1 Mounting with Two Screws 33 8 2 2 Mounting on a DIN Rail Optional 33 8 3 Pneumatic Connection 34 8 3 1 Connecting the Compressed Air and Vacuum 35 8 3 2 Instructions for the Pneumatic Connection 35 8 3 3 Separate Blow Off Supply Connection EB Option 36 8...

Page 5: ...01 01963 01 09 21 5 52 13 2 Accessories 46 14 Decommissioning and Recycling 48 14 1 Disposing of the Product 48 14 2 Materials Used 48 15 Attachment 49 15 1 Overview of Display Codes 49 15 2 EC Declaration of Conformity 50 ...

Page 6: ...ntation in close proximity to the product The documentation must be ac cessible to personnel at all times 3 Pass on the technical documentation to subsequent users ð Failure to follow the instructions in these Operating instructions may result in injuries ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading...

Page 7: ...d CAUTION Indicates a low risk hazard that could result in minor or moderate injury if not avoided NOTE Indicates a danger that leads to property damage 1 5 Symbol This symbol indicates useful and important information ü This symbol represents a prerequisite that must be met prior to an operational step 4 This symbol represents an action to be performed ð This symbol represents the result of an ac...

Page 8: ...epending on the purity of the ambient air the exhaust air can contain particles which escape from the exhaust air outlet at high speed Eye injuries 4 Do not look into the exhaust air flow 4 Wear eye protection 2 2 Intended Use The mini compact ejector is designed to generate a vacuum for gripping and transporting objects when used in conjunction with suction cups The gripper is operated with discr...

Page 9: ...se in medical applications Lifting people or animals Evacuation of objects that are in danger of imploding 2 4 Personnel Qualifications Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks 1 Task only qualified personnel to perform the tasks described in these Operating instructions 2 The product must be operated only by persons who have undergone appropriate tr...

Page 10: ...nector S01 push in 4 2 2x G01 M5 female 2x S04 push in 6 4 2x G06 M7 female 2x S07 push in 4 2 3x G07 M5 female 3x S08 push in 6 4 2x 4 2 G08 M7 female 2x M5 female S09 push in 4 2 6 4 2x G09 M5 female M7 female 2x Suction valve control NO normally open sucks when no voltage is applied NC normally closed does not suck when no voltage is applied Electrical connection M8 plug 6 pole JST plug 5 pole ...

Page 11: ...rical connector 5 pole 5 Optional Compressed air connector for separate blow off EB marking 1A 6 Silencer marking 3 7 Valve screw for blow off volume flow 8 2x mounting hole 3 3 Controls and Displays in Detail The mini compact ejector is fitted with the following elements to ensure simple operation 2 buttons on the foil keypad A 3 digit display 4 light emitting diodes LEDs as status indicators 1 2...

Page 12: ...on present on mini compact ejector The LEDs for the switching points SP1 and SP2 limit values indicate the current level of the system vac uum relative to the limit values set for the parameters SP1 switching point 1 SP2 switching point 2 rP1 reset point 1 rP2 reset point 2 The display is independent of the switching function and the assignment of the output The table below explains the meaning of...

Page 13: ...ure Tamb 0 C 50 C Storage tempera ture TSto 10 C 60 C Humidity Hrel 10 r h 85 r h Free from condensation Degree of protec tion IP40 Operating pres sure flow pres sure 03 P 2 bar 4 bar 6 bar 05 P 3 5 bar 4 bar 6 bar 07 P 3 5 bar 4 bar 6 bar 10 P 3 5 bar 4 5 bar 6 bar Operating medium Air or neutral gas filtered to 5 µm without oil class 3 3 3 compressed air quality in acc with ISO 8573 1 4 3 Electr...

Page 14: ... 45 Air consumption for blow off l min 10 Sound pressure level unobstructed suc tion dB A 1 51 66 70 71 Sound pressure level suction dB A 42 55 70 72 Pressure range bar 2 to 6 3 5 to 6 Rec diameter of compressed air hose mm 2 2 4 Rec diameter of vacuum hose mm 2 2 4 Weight g 80 85 1 At optimal operating pressure SCPM 03 05 07 4 bar SCPM 10 4 5 bar 2 For max length of 2 m 4 4 2 Dimensions G3 L B H ...

Page 15: ... 4 4 4 Factory Settings Code Parameter Value of the factory setting 5P1 Switching point SP1 750 mbar rP1 Reset point rP1 600 mbar 5P2 Switching point SP2 550 mbar rP2 Reset point rP2 540 mbar tbL Blow off time 0 s ctr Control Activated on t 1 Evacuation time 0 s L Leakage value 0 mbar s uni Vacuum unit Vacuum unit in mbar bar 4 4 5 Pneumatic circuit plans Legend NC Normally closed NO Normally open...

Page 16: ...Technical Data 16 52 EN US 30 30 01 01963 01 09 21 NC NO NC EB NO EB ...

Page 17: ... with the first parameter 5P1 Opening the EF menu for extended functions 1 Press the button several times until the parameter EF appears on the display 2 Press the button to switch to the EF submenu for extended functions ð The EF menu opens with the first parameter ctr Opening the INF menu 1 Press the button several times until the parameter 1mF appears on the display 2 Press the button to switch...

Page 18: ...h the control function deactivates only active if ctr on rP1 Reset point 1 Reset value 1 for the control function 5P2 Switching point 2 Switching value for the Parts control signal rP2 Reset point 2 Reset value 2 for the Parts control signal tbL Blow off time Blow off time setting for time controlled blow off only active if value 0 CAL Zero point adjust ment calibration Calibrate vacuum sensor zer...

Page 19: ...d for longer than 1 minute or if no input is made the measurement screen is auto matically displayed 5 3 Extended Functions menu EF An Extended Functions menu EF is available for applications with special requirements 5 3 1 Functions in the Extended Functions menu EF The following table shows an overview of the display codes and parameters in the Extended Functions menu Display code Parameter Poss...

Page 20: ...econd digit 6 Press the button to save the modified value ð The second digit is accepted and the third digit flashes 7 Use the button to set the third digit 8 Press the button to save the modified value ð The value is accepted and the modified parameter is displayed If input is interrupted for longer than 1 minute or if no input is made the measurement screen is auto matically displayed For other ...

Page 21: ...r Information about the production period 5 4 2 How Data is Displayed in the Info Menu Counter values or numbers with more than 3 digits are displayed in a special manner Counter values and serial numbers are 9 digit whole numbers These numbers are divided into 3 blocks of 3 numbers when shown on the display Each time a decimal point is displayed to indicate if it is the high est middle or lowest ...

Page 22: ...ng CM t 1 L See ch Condition Monitoring CM 0x0092 Page 29 Optional external blow off Compressed air connector 1A See ch Separate Blow Off Supply Connection EB Option Page 36 Error messages e g E03 FFF FF See ch Error messages Page 41 6 2 Suction of the Workpiece Vacuum Generation The ejector is designed for vacuum handling of workpieces in combination with suction systems The vac uum is generated ...

Page 23: ...ed up securely based on the vacuum value This en ables the further handling process 6 3 Depositing the Workpiece Part Blowing Off In blow off mode the vacuum circuit of the ejector is supplied with compressed air This ensures that the vacuum drops quickly allowing the workpiece to be deposited quickly During blow off FF is shown on the display The ejector provides two blow off modes for selection ...

Page 24: ...ting Manual Mode CAUTION External signals may change manual mode Personal injury or property damage due to unforeseen work steps 4 There must be no people in the system s danger area while it is in operation ü The ejector is on the measurement screen 4 Press and hold the and buttons simultaneously for at least 3 seconds ð The SP1 and SP2 LEDs flash Deactivating Manual Mode ü The ejector is in manu...

Page 25: ... values are set in the main menu using the parameters 5P1 rP1 5P2 and rP2 Limit values SP1 and rP1 are used by the control function to control the vacuum Overview of the limit values Limit value parameter Description SP1 Switching point for air saving regulation rP1 Reset point for air saving regulation SP2 Activation value of Part Present signal output rP2 Deactivation value of Part Present signa...

Page 26: ...uum falls below the reset point rP1 The switching point evaluation for SP1 follows the control function This setting is particularly recommended for airtight workpieces For this mode the control function is set to ctr on 6 8 Blow off modes You can choose between two blow off modes 6 8 1 Externally Controlled Blow Off The blow off valve is controlled directly by the blow off command The ejector swi...

Page 27: ...s using the following function The configuration of the ejector The initial setup This function is executed using the parameter rE5 in the EF menu The factory settings for the ejector are listed in the Technical Data section WARNING By activating deactivating the product output signals lead to an action in the pro duction process Personal injury 4 Avoid possible danger zone 4 Remain vigilant A des...

Page 28: ... places of the counter total in order of descending value The decimal points show which 3 digit block of the counter total is shown in the display The counter total is comprised of the 3 digit blocks taken together Displayed section 106 103 100 Digit block 0 48 61 8 593 The current counter total in this example is 48 618 593 Counter levels that cannot be deleted are saved only in increments of 100...

Page 29: ...l places of the serial number will be displayed the digits x 106 This corre sponds to the three digit block with the highest value 3 Press the button again several times ð The remaining digits of the serial number are displayed The decimal points show which 3 digit block of the serial number is shown in the display The serial number consists of 3 blocks with a total of 9 digits Displayed section 1...

Page 30: ...e permissible evacuation time to the value 000 6 14 2 Leakage monitoring Vacuum Time SP1 rP1 Measuring the leakage In control mode ctr on the vacuum drop leakage over a certain period of time is measured as vacuum drop per unit time in mbar s from the point when the air saving function interrupts suction after reaching switching point SP1 The specified value for the max permitted leakage L can be ...

Page 31: ...ivery can be found in the order confirmation The weights and dimensions are listed in the delivery notes 1 Compare the entire delivery with the supplied delivery notes to make sure nothing is missing 2 Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J Schmalz GmbH ...

Page 32: ...les and attachment materials that have been provided Mounting and removal must be performed only when the device is unpressurized and disconnected from the mains Pneumatic and electrical line connections must be securely connected and attached to the product 8 2 Mounting The ejector may be installed in any position Silencer When installing the ejector make sure that the area around the silencer re...

Page 33: ... the mounting process The mini compact ejector is to be fixed with at least 2 screws the maxi mum tightening torque is 1 Nm 8 2 2 Mounting on a DIN Rail Optional The product can also be mounted on a TS 35 type DIN rail using the mounting kit ü The mounting kit is on hand 1 Attach the bracket in the correct position on the mini compact ejector with a tightening torque of 1 Nm 2 Loosely screw the cl...

Page 34: ... rail The figures shown may deviate from the customer s version because they serve as examples of different versions of the mini compact ejectors here 8 3 Pneumatic Connection CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury 4 Wear eye protection 4 Do not look into compressed air openings 4 Do not look into the silencer air stream 4 Do not look into vacuum openings...

Page 35: ...cuum connector is marked with the number 2 on the mini compact ejector 4 Connect the vacuum hose For threaded connectors the maximum tightening torque is 1 Nm 8 3 2 Instructions for the Pneumatic Connection To ensure problem free operation and a long service life for the mini compact ejector only use ade quately maintained compressed air and take the following requirements into account Use air or ...

Page 36: ...ately and independently of the compressed air supply for vacuum generation allowing you to use a different medium e g nitrogen for the blow off function The blow off flow rate can also be set between 0 and 100 directly on the mini compact ejector This can be used for example to set down small and lightweight workpieces with high positioning precision The hose size and the thread on the connector d...

Page 37: ...gher level machine using defined outputs 8 4 1 Connecting the Connection Cable Establish the mini compact ejector s electrical connection using plug connector 1 as shown in the figure ü Provide a connection cable with an M8 6 pole socket customer s responsibility 4 Attach the connection cable to the mini com pact ejector maximum tightening torque hand tight 1 For mini compact ejectors with a JST p...

Page 38: ...uction signal input 3 GND Blue Ground 4 OUT Black Parts control output SP2 5 IN2 Gray Blow off signal input 6 Pink Not used 1 When using a Schmalz connection cable part no 21 04 05 00488 see accessories JST socket Pin Symbol Function 1 US 24 V power supply 2 IN1 Suction signal input 3 GND Ground 4 OUT Parts control output SP2 5 IN2 Blow off signal input ...

Page 39: ... the product for visible damage and deal with any problems immediately or notify the super visor 3 Ensure that only authorized personnel are present in the working area of the machine or system and that no other personnel are put in danger by switching on the machine During automatic operation there must be no people in the system danger area 9 2 Changing the Blow Off Flow Rate on the Ejector Do n...

Page 40: ... function Suction cup too small 4 Select a larger suction cup The buttons do not re spond and the display does not show LoC The keypad lock is activated 4 Deactivate the keypad lock No display on the screen Faulty electrical connection 4 Check electrical connection and pin assignment Display shows error code See the Error codes table 4 See Error Codes table in the fol lowing chapter Warning messag...

Page 41: ...m sensor outside 3 FS E07 Supply voltage is too low E17 Supply voltage is too high FFF Present vacuum exceeds the measurement range FF Overpressure in vacuum circuit this normally happens exclusively in blow off mode t 1 The measured evacuation time t1 exceeds the specified value the display alternately shows t 1 and the vacuum level L The leakage L is greater than the set value L the display will...

Page 42: ...maintenance work 4 Secure before switching back on 4 The ejector must only be operated with a silencer 4 Before carrying out work on the system establish the atmospheric pressure in the compressed air cir cuit of the product 11 2 Cleaning the Ejector 1 For cleaning do not use aggressive cleaning agents such as industrial alcohol white spirit or thin ners Only use cleaning agents with pH 7 12 2 Rem...

Page 43: ...city Cleaning the silencer insert is not recommended due to the capillary effect of the porous material If the suction capacity decreases replace the silencer insert ü Deactivate the ejector and depressurize the pneumatic systems 1 Place a small flat screwdriver on the ejector as shown and loosen the clamp 2 Remove the clamp 3 Then remove the silencer and silencer insert from the ejector ...

Page 44: ...w silencer insert into the housing and reinstall the silencer 6 Mount the clamp in the correct position ð The clamp is mounted flush with the un derside of the ejector and the clamp legs both lie in the grooves It does not pro trude from the ejector 7 Check that the silencer is held tightly by pulling on the housing hand tight ...

Page 45: ...ies to spare parts provided that these are original parts supplied by us We are not liable for any damage resulting from the use of non original spare parts or accessories The exclusive use of original spare parts is a prerequisite for the proper functioning of the ejector and for the validity of the warranty Wearing parts are not covered by the warranty ...

Page 46: ...t W Wearing part When tightening the fastening screws on the valves observe the maximum tightening torque of 0 1 Nm 13 2 Accessories Designation Part no Note Connection cable ASK WB M8 6 2000 K 6P 21 04 05 00488 M8 socket 6 pole length 2000 mm open cable end 6 pole 90 angle Connection cable ASK WB M8 6 2000 S M12 5 21 04 05 00489 M8 socket 6 pole cable length 2000 mm M12 plug 5 pole 90 angle Conne...

Page 47: ...Spare and Wearing Parts Accessories EN US 30 30 01 01963 01 09 21 47 52 Designation Part no Note Thread adapter assembled ADP G M7 IG 10 8x7 9 SCPMi c b 10 02 02 05522 ...

Page 48: ...ent or decommissioning 2 Observe the country specific guidelines and legal obligations for waste prevention and disposal 14 2 Materials Used Component Material Housing PA6 GF Inner components Aluminum alloy anodized aluminum alloy stainless steel POM Controller housing PC ABS Silencer insert Porous PE Screws Galvanized steel Sealing Nitrile rubber NBR Lubrication Silicone free ...

Page 49: ... the ejector Type Part number Displays the part number of the ejector uni Vacuum unit Vacuum unit in which the measurement and setting values are dis played bAr Vacuum level in mbar The displayed vacuum is shown in mbar P5i Vacuum level in psi The displayed vacuum level is shown in psi iX9 Vacuum level in inHg The displayed vacuum is shown in inches of Hg kPA Vacuum level in kPa The displayed vacu...

Page 50: ... General principles for design Risk assessment and risk reduction EN 61000 6 2 AC Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 3 A1 AC Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments EN 50581 Technical documentation for the assessment of electr...

Page 51: ...30 30 01 01963 01 10 21 51 52 ...

Page 52: ... J Schmalz GmbH EN US 30 30 01 01963 01 09 21 Subject to technical changes without notice ...