Schmalz FMP-i, Operating Instructions Manual

Page 1: ...Area gripper FXP i FMP i Operating Instructions WWW SCHMALZ COM EN 30 30 01 02851 01 03 22 ...

Page 2: ...malz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are prohibited without explicit written agreement from J Schmalz GmbH Contact J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 7443 2403 0 schmalz schmalz de ...

Page 3: ... block strips 15 3 3 3 Insert Element 15 3 3 4 Valve film 15 3 3 5 Area Gripper with Sealing Plate 15 3 3 6 Area Gripper with Suction Cups 15 3 3 7 End cover 16 3 4 Function Unit 16 3 4 1 Ejector Assembly 16 3 4 2 Valve Assembly 16 3 4 3 Controls and Displays in Detail 17 3 4 4 Connections 19 3 4 5 Silencer on Grippers FXP i 20 3 4 6 Ejector on Grippers FXP i 21 3 4 7 Hose Connector on Grippers FM...

Page 4: ...ng the Vacuum Sensor 0x0002 43 7 4 Control Functions P 0 0x0044 44 7 4 1 No Control Continuous Suction 44 7 4 2 Control 44 7 4 3 Control with Leak Monitoring 44 7 4 4 Control Shutoff P 0 0x004E 44 7 5 Blow Off Modes 0x0045 45 7 5 1 Externally controlled blow off 45 7 5 2 Internally Time Controlled Blow Off 45 7 5 3 Externally Time Controlled Blow Off 45 7 5 4 Setting the Blow off Time P 0 0x006A 4...

Page 5: ...rical Connection 67 9 9 1 Pin Assignments 68 9 10 Special Model with the Separation Function 68 10 Operation 70 10 1 Safety 70 10 2 Operation via IO Link 72 11 Troubleshooting 73 11 1 Safety 73 11 2 Help with Faults 73 11 3 Error Codes Causes and Solutions 76 11 4 System condition monitoring CM 77 11 5 Warnings and Error Messages in IO Link Mode 77 12 Maintenance 78 12 1 Safety 78 12 2 Maintenance...

Page 6: ...eferred to as the area gripper or gripper J Schmalz GmbH is generally referred to as Schmalz in these operating instructions These operating instructions contain important notes and information about the different operating phases of the lifting device Transport storage start of operations and decommissioning Safe operation required maintenance rectification of any faults The operating instruction...

Page 7: ...tions that consist of more than one step are numbered 1 First action to be performed 2 Second action to be performed 1 5 Type Plate The type plate is permanently attached to the product and must always be clearly legible The type plate contains the following data Type Part number Serial number CE label Manufacturer and address Manufacturing date Weight Permitted pressure range Please specify all t...

Page 8: ...hat the loads to be lifted are sufficiently rigid that they cannot be not damaged during handling Perform tests to establish this where necessary 2 2 Non Intended Use Schmalz accepts no liability for damages caused by the use of the area gripper for purposes other than those described under intended use The use of the area gripper for loads that are not specified in the order confirmation or have ...

Page 9: ...cannot recognize dangers and are therefore exposed to higher risks These operating instructions are intended for fitters who are trained in handling the product and who can operate and install it Only instruct qualified personnel to perform the tasks described in these operating instructions The product must only be operated by persons who have undergone appropriate training Assembly and adjustmen...

Page 10: ... The operating company must ensure that they have the appropriate qualifications and skills Operation of the product by unauthorized or untrained persons is strictly prohibited You must never stand in the working area of the product 1 Ensure that the area gripper cannot be used during maintenance or maintenance work 2 Clearly define the responsibilities for the various activities performed with th...

Page 11: ...variant the venturi nozzle is activated when the suction signal is received An integrated sensor records the vacuum generated by the venturi nozzle The exact vacuum level is shown on the display and can be read from the IO Link process data The diagram below shows the vacuum curve for when the air saving function is activated The integrated ejector has an air saving function and can control the va...

Page 12: ...Down the Load In blow off mode the ejector is deactivated and the valve is closed and the inside of the gripper is supplied with compressed air This ensures that the vacuum drops quickly thereby depositing the workpiece quickly During blow off FF is shown on the display The gripper provides three blow off modes for selection Externally controlled blow off Internally time controlled blow off Extern...

Page 13: ...hed off or separated from the suction cells in another way 2 Position the area gripper on the load compress the sealing plate or suction cup according to the specifications 3 Switch on the vacuum The valves under which there is no product are closed The valves of fully covered suction cells remain open 4 The workpiece can be lifted using the vacuum ...

Page 14: ...assembly FMP i functional unit 9 Suction cup connection strip with suction cups 10 Hose connector FMP i 11 End cover 12 Balls for SVK technology not for SW 3 3 1 Main body The main body consists of a length adjustable extrusion molded aluminum section with an integrated compressed air duct for the optional separation function see Special Model with the Separation Function 1 6 4 3 2 7 5 11 Area gri...

Page 15: ...ealing plates The technical properties and appearance of sealing plates may vary due to production conditions The user is responsible for testing whether a sealing plate is suitable for a specific application We would be happy to assist you in placing your first order by performing grip tests at our premises if you provide us with your original workpieces As the sealing plate height is also subjec...

Page 16: ...and the vacuum generator The two integrated control valves are used to divert the compressed air according to the electrical signals If necessary the complete assembly can be removed for maintenance purposes or replaced if faulty In this case the information on the separately attached nameplate is required Please specify when ordering replacement parts making warranty claims or for any other inqui...

Page 17: ...e with QR code 3 Vacuum valve 4 End cover with control unit 5 Self tapping fastening screws 4x 3 4 3 Controls and Displays in Detail Simple operation of the controller is ensured by 2 buttons on the foil keypad A three digit display 4 light emitting diodes LEDs as status indicators 1 IO Link symbol product is equipped with an IO Link interface 2 MENU BUTTON 3 LED B for blow off state 4 Display 5 L...

Page 18: ...el of the system vacuum relative to the configured limit values Their behavior is independent of the control function and the assignment of the output The table below explains the meaning of the LEDs Item Limit value LEDs Ejector state 5 and 7 LEDs are both off Rising vacuum vacuum SP2 Falling vacuum vacuum rP2 5 and 7 SP2 LED lit steadily Rising vacuum vacuum SP2 and SP1 Falling vacuum vacuum rP2...

Page 19: ...lays it on the front side The current values can be read more easily from the front The pentaprism can be attached subsequently using the two supplied screws 3 4 4 Connections 1 Compressed air connection 2 M8 electrical connection 6 pole 3 NFC area 4 Connection for separation function 5 Mounting holes for pentaprism 6 Marking 2 5 4 1 3 6 ...

Page 20: ... can be set to the customer s requirements using the valve screw The separation pulse is needed when two or more air permeable sheets are picked up during suction The briefly applied compressed air pulse separates the second sheet from the first The valve screw setting can vary according to the properties of the workpieces The separation function can only be connected if there is a marking hole at...

Page 21: ...ers FMP i NOTE Closing the ventilation opening 2 Increase in the internal pressure in the valve Do not close the ventilation opening filter When the ventilation opening exhaust air outlet opening is closed the valve may malfunction or become damaged and there is a risk of injury 1 Vacuum hose connection 2 Ventilation opening The vacuum supply from the vacuum generator installed by the customer is ...

Page 22: ...attached to the ejector valve and contains all the components and connections required for the controller On the face end it is protected by a plastic cover that can be replaced if damaged The cover must not be disconnected from the ejector valve In the event of problems with this assembly please contact the Schmalz service department A pentaprism for redirecting the digital display to the front c...

Page 23: ...midity Hrel 10 85 r h Free from condensation Degree of protection IP40 Operating pressure flow pressure P 4 5 8 7 bar Operating medium Air or neutral gas filtered to 5 µm without oil class 3 3 3 compressed air quality in acc with ISO 8573 1 4 3 Electrical Parameters Supply voltage DC 24 V 10 PELV1 Polarity reversal protection Current consumption at 24 V Typical current consumption Max current cons...

Page 24: ...lue Maximum degree of evacuation 85 Air consumption for blow off Nl min 800 at 7 bar 4 4 3 Overview of Variants FXP FXP S with sealing plate Valve technology Length of the gripper mm Number of suction rows Hole spacing mm SW 442 1432 3R 3 suction rows 18 SVK 5R 5 suction rows 18 FXP FXP S with suction cups Valve technology Length of the gripper mm Number of suction rows Hole spacing mm Suction cup...

Page 25: ...02 158 4 90 2 8 FXP i SVK 1234 3R18 130 21 6 70 99 20 7 7 5 5 28 1234 1242 1194 158 4 90 6 1 Other foam heights and foam types available on request Type Dimensions mm Weight B B3 H H1 H2 H3 H4 H5 L L1 L2 L3 Y1 kg FXP i SVK 442 3R18 130 21 6 105 134 55 7 3 5 5 28 442 446 402 158 4 90 3 1 FXP i SVK 1234 3R18 130 21 6 105 134 55 7 3 5 5 28 1234 1242 1194 158 4 90 8 0 Other suction cup types available...

Page 26: ...02 80 9 90 2 8 FMP i SVK 1234 3R18 130 21 6 70 112 20 7 7 5 5 42 1234 1238 1194 80 9 90 5 8 Other foam heights and foam types available on request Type Dimensions mm Weight B B3 H H1 H2 H3 H4 H5 L L1 L2 L3 Y1 kg FMP i SVK 442 3R54 130 21 6 105 174 9 55 7 3 5 5 42 442 446 402 80 9 90 3 4 FMP i SVK 1234 3R54 130 21 6 105 174 9 55 7 3 5 5 42 1234 1238 1194 80 9 90 7 0 Other suction cup types availabl...

Page 27: ...01 02851 01 03 22 27 96 4 4 6 Pneumatic Circuit Diagram and Time Diagram for NO Version Time diagram for FXP i and FMP i NO 24V 0V Time 24V 0V Time 24V 0V Time Pneumatic circuit diagram for FXP i NO NC NO NC NO NC 1 2 3 1 2 3 ...

Page 28: ...30 01 02851 01 03 22 Pneumatic circuit diagram for FMP i NO It is not possible to retrofit an internal vacuum valve in an area gripper FMP NO 3 2 1 NO NC NC NC Pilot control through end cover Hose connector Internal vacuum valves ...

Page 29: ...EN 30 30 01 02851 01 03 22 29 96 4 4 7 Pneumatic Circuit Diagram and Time Diagram for NC Version Pneumatic circuit diagram for FXP i NC Pneumatic circuit diagram for FMP i NC NO NC NC NC NO 1 2 3 1 2 3 NO NC NC NC NC ...

Page 30: ...0 5 seconds 4 4 8 Pneumatic Circuit for Several Grippers FMP i For grippers of type FMP i the external vacuum valve parallel and serial connection is replaced with the vacuum valve that is integrated in the gripper For the parallel connection of the area grippers FMP each gripper on the hose connector requires an integrated vacuum valve FMP i For the series connection of the area grippers FMP only...

Page 31: ...standstechnik flow resistor technology SVK stands for Strömungsventiltechnik check valve technology see section entitled Description of Functions Valve Technology SVK FMP i Cover Connection hose connector FMP Connection vacuum valve FMP FMP gripper with two connectors FMP i gripper with additional connector FMP i Vacuum distributor Connection vacuum valve FMP i FMP i Area gripper FMP i ...

Page 32: ...20 s Control Activated on Continuous suction Deactivated off Evacuation time 2 00 s Leakage value 250 mbar s Blow off function Externally controlled blow off E Output function Switching logic output 2 NO Signal type Output level PNP Vacuum unit Vacuum unit in mbar bar Switch off delay 10 ms Display rotation Standard Std ECO mode Deactivated oFF PIN code User defined 000 The production setup profil...

Page 33: ...screen shows the currently measured vacuum level in the selected display unit The available units are millibar kilopascal inHg and psi The measured value is displayed as positive compared to the ambient air pressure The menus will automatically close if no buttons are pressed for 1 minute The display also returns to the home screen when an error occurs so that the error code can be displayed A men...

Page 34: ...or can be canceled at any time by pressing any button 5 2 Main Menu All settings for standard applications can be accessed and configured using the main menu 5 2 1 Functions in the Main Menu The following table shows an overview of the display codes and parameters in the main menu Display code Parameter Explanation Switching point 1 Value at which the control function deactivates Only active when ...

Page 35: ...e third digit 8 Press the button to save the modified value If the value entered lies within the permissible value range it is accepted and the modified parameter is displayed If the value entered is not within the permitted value range this is indicated briefly by the display and the new value is not applied If input is interrupted for longer than 1 minute or if no input is made the display autom...

Page 36: ...ng signal delay Value from to can be set Delay between switching signals SP1 and SP2 in milliseconds Vacuum unit Define the displayed vacuum unit Vacuum level in millibar mbar Vacuum level in kilopascal kPa Vacuum value in inch of mercury inHg Vacuum value in pound force per square inch psi Display rotation Display configuration Standard rotated 180 Display in ECO mode Set the display ECO mode is ...

Page 37: ... 6 Press the button to save the modified value The second digit is accepted and the third digit flashes 7 Use the button to select the third digit 8 Press the button to save the modified value The value is accepted and the modified parameter is displayed If input is interrupted for longer than 1 minute or if no input is made the display automatically switches to the measurement display For other p...

Page 38: ...he software version Part number Part number displayed Serial number Serial no displayed provides information about the production period 5 4 2 How Data is Displayed in the Info Menu Counter values or numbers with more than 3 digits are displayed in a special manner Counter values and serial numbers are 9 digit whole numbers These numbers are divided into 3 blocks of 3 numbers when shown on the dis...

Page 39: ... output data Process Data Out is used to control the area gripper cyclically EPC Select is used to define which data is sent To determine the air consumption the system pressure can be preset The area gripper is controlled using the suction and blow off commands The exact meaning of the data and functions is described in more detail in the Description of Functions chapter A detailed description of...

Page 40: ...website viewed in a browser For this no additional app is needed The read device only needs to have NFC active and Internet access Another option for communication is the Schmalz ControlRoom control and service app This permits not only read access but also active reconfiguration of the parameters via NFC The Schmalz ControlRoom app is available at the Google Play Store For the best data connectio...

Page 41: ...dict the effects that signal changes will have on the entire system In manual mode the suction and blow off gripper functions can be controlled independently of the higher level controller using the buttons on the foil keypad of the operating element This function is used among other things to detect and eliminate leaks in the vacuum circuit In this operating mode the SP1 and SP2 LEDs both flash A...

Page 42: ... flash Press the button to activate suction mode The suction LED S lights up The area gripper begins to apply suction Deactivating manual suction The area gripper is in suction mode Press the button again The suction process is deactivated Alternatively press the button The area gripper changes to the blow off state for as long as the button is pressed If the controller is on it uses the configure...

Page 43: ...dy reached SP2 once By issuing this signal the area gripper tells the control system that the part has been deposited successfully The signal is reset by issuing a new Suction ON command Overview of the limit values ISDU Hex Limit value parameter Description P 0 0x0064 SP1 Vacuum control value Vacuum switching point P 0 0x0065 rP1 Vacuum hysteresis Vacuum reset point P 0 0x0066 SP2 Activation valu...

Page 44: ...alls below the reset point rP1 The switching point evaluation for SP1 follows the control function This setting is particularly recommended for airtight workpieces In this mode the control function is set to To protect the area gripper valve switching frequency monitoring is activated in this operating mode If the readjustment is too fast the control function is deactivated and the device switches...

Page 45: ... to The blow off pulse is triggered externally by the Blow off signal command The Blow off valve is activated for the specified time A longer input signal does not increase the blow off duration The Blow off signal overrides the Suction signal even if the specified blow off time is very long The blow off time can be set with the parameter in the main menu 7 5 4 Setting the Blow off Time P 0 0x006A...

Page 46: ... via IO Link Select a value in the range from 0 to 999 ms To deactivate this function enter the value off The switch off delay affects the process data bits in IO Link and the SP1 and SP2 status indicators 7 10 Rotating the Display 0x004F To allow different installation positions the orientation of the display can be rotated by 180 by changing the parameter in the EF menu or via IO Link The factor...

Page 47: ...bled and disabled with the parameter in the EF menu or via IO Link value 000 Below is a description of how to set a PIN code using the operating and display element In the EF menu select the parameter 1 Press the button The current PIN code will be displayed and the digit on the right will flash 2 Use the button to select the first digit of the PIN code 3 Use the to confirm and go to entry of the ...

Page 48: ...s using the operating element of the ejector A menu lock using the Device Access Locks parameter has a higher priority than the menu PIN In other words this lock cannot be bypassed by entering a PIN and remains in place It can only be canceled using IO Link not on the ejector itself 7 14 Restricting Access with Extended Device Access Locks 0x005A The Extended Device Access Locks gives you the foll...

Page 49: ...erasable counters Counters 1 and increase with every valid Suction signal pulse and thus count the area gripper s suction cycles Counters 2 and count the suction valve s switching cycles and counters 3 and count the CM events The average switching frequency can be determined using the difference between counters 1 and 2 ISDU Hex Display code param eter Function Description 0x008C Counter 1 Counter...

Page 50: ... steps are lost Erasing counters 0x0002 There are two different ways of resetting the erasable counters Ct1 Ct2 and Ct3 to 0 Using system commands via IO Link Using the control panel The menu is open 1 Use the button to select the parameter 2 Confirm using the button 3 Use the button to select the setting parameter 4 Confirm using the button The erasable counters Ct1 Ct2 and Ct3 are set to 0 7 17 ...

Page 51: ...blocks with a total of 11 digits Displayed section 1 2 3 4 Digit block The part number in this example is 10 02 02 00383 To exit the function press the button 7 19 Displaying the Serial Number 0x0015 The serial number indicates the production period of the functional module The area gripper is available in the Info menu 1 Use the button to select the serial number parameter 2 Use the button to con...

Page 52: ... User Specific Localization The following parameters are available for saving application specific information in the area gripper Equipment labeling from the circuit diagram Geo location IODD web link NFC web link Installation date Identification of the storage location Identification of the installation location The parameters are ASCII character strings with the maximum length given in the data...

Page 53: ...data byte PDO byte 0 Thus parameters can be adjusted to suit differing process conditions The currently selected data set is displayed in the parameter data under Production Setup This data set corresponds to the current parameters that the area gripper is using which can be viewed using the menu You can view the parameter data set P 0 to P 3 that is currently in use in the slide show by pressing ...

Page 54: ...pper automatically deactivates the air saving function and switches to continuous suction if the switching frequency 6 3 s more than 6 switching operations within 3 seconds The area gripper then remains in suction mode It also issues a warning and sets the corresponding condition monitoring bit This function is deactivated for grippers of type FMP i Monitoring evacuation time Measuring the evacuat...

Page 55: ... certain period of time is measured as vacuum drop per unit time in mbar s from the point when the air saving function interrupts suction after reaching switching point SP1 The measured leakage value L in mbar s can be queried via IO Link Evaluating the leakage level In control mode the loss of vacuum within a certain time is monitored mbar s When evaluating the leakage level a differentiation is ...

Page 56: ... active until the next suction cycle Monitor Dynamic Pressure If possible a dynamic pressure measurement is taken at the start of every suction cycle vacuum during unobstructed suction The result of this measurement is compared to the limit values set for SP1 and SP2 If the dynamic pressure is greater than SP2 rP2 but less than SP1 the corresponding condition monitoring warning is triggered and th...

Page 57: ...B 0x009C 0x009D In order to optimize the energy efficiency of vacuum gripping systems the area gripper FXP i provides a function for measuring and displaying energy and air consumption When measuring air consumption as a percentage the area gripper calculates the air consumption from the last suction cycle as a percentage This value corresponds to the ratio for the full duration of the suction cyc...

Page 58: ...mic pressure measurements and are discarded The result of the last valid measurement is retained Measured values that are below the limit value SP1 but simultaneously above the limit value SP2 rP2 result in a condition monitoring event The dynamic pressure and the performance value in percent based on it are initially unknown when the area gripper is switched on As soon as a dynamic pressure measu...

Page 59: ...rovided in the process input data Proceed as follows to read the EPC values 1 Start with EPC Select 00 2 Create the selection for the next value pair you require e g EPC Select 01 3 Wait until the EPC Select acknowledged bit changes from 0 to 1 The transmitted values correspond to the selection you have created and can be adopted by the control system 4 Switch back to EPC Select 00 5 Wait until th...

Page 60: ...emove labeled transport aids and securing devices 2 Dispose of the packaging material in accordance with the applicable national laws and guidelines NOTE Sharp knives or blades Damage to components Ensure that no components are damaged while opening the packaging NOTE The effects of ozone light especially UV heat oxygen humidity as well as mechanical influences can reduce the service life of rubbe...

Page 61: ...ea Gripper CAUTION Compressed air or vacuum in direct contact with the eye Serious eye injuries Wear eye protection Do not look into compressed air openings Do not look into the silencer air stream Do not look into vacuum openings e g suction cups CAUTION Noise pollution due to incorrect installation of the pressure and vacuum connections Hearing damage Correct installation Wear ear protectors Are...

Page 62: ... 6 pole 3 Connection for separation function 4 Sliding block strip 9 3 Mounting the Sealing Plate Removing the old sealing plate 1 Remove the sealing plate valve film remains on the gripper section 2 Remove any adhesive residues or dirt 3 The SW bores in the valve film must not become blocked Clean them if necessary Visual inspection against a light source When replacing the sealing plate make sur...

Page 63: ...re that the suction cup connection strips are screwed back on in the correct order The torque is 2 Nm 1 Main body 2 Valve film 3 Suction cup connection strips 4 M4 screws for suction cup connection strip 9 5 Mounting the Valve Film Masking Film When replacing the valve film also referred to as masking film on area grippers with suction cups all suction cup connection strips must first be unscrewed...

Page 64: ...be removed and rotated 180 before the film is removed When replacing masking film it must be ensured that the suction holes SW and SVK are affixed centrally to the holes in the section Fig 9 1 Longer masking films can become misaligned despite the fact that they were initially aligned centrally In this case cut the masking film before attaching using a steel rule and a sharp knife at the cutting p...

Page 65: ...emove the silencer 7 2 Loosen the four machine screws 8 with which the retaining clips are mounted 3 Loosen the four self tapping screws 5 on the front 4 If necessary loosen the foam on the underside of the housing cover The assembly can be removed Installing the assembly 1 Push the functional module into the main body 2 Gently tighten the four screws 8 for attaching the retaining clips for the si...

Page 66: ...y loosen the foam on the underside of the housing cover The assembly can be removed Installing the assembly 1 Push the functional module into the main body 2 Insert the filter screen 6 into the milled recess in the gripper section 3 Gently tighten the four screws for attaching the hose connector to the top of the area gripper 1 Nm 4 Tighten the four fastening screws 5 on the end cover 4 4 Nm 5 Tig...

Page 67: ...unting the Electrical Connection NOTE Change of output signals when product is switched on or plug is connected Personal injury or damage to property Electrical connection must be performed only by a qualified specialist who can predict the effects that signal changes will have on the entire system NOTE Incorrect power supply Destruction of the integrated electronics Operate the product using a po...

Page 68: ... 21 04 05 00488 see accessories 9 10 Special Model with the Separation Function This section describes the special model of the gripper FXP FXP i with separation function The separation pulse is needed when two or more air permeable sheets are picked up during suction The briefly applied compressed air pulse separates the second sheet from the first The valve screw setting can vary according to th...

Page 69: ... 2 8 6 hose 5 Slowly loosen valve screw 1 until you have achieved the necessary separation effect This setting cannot be made at the factory because it must be adapted to the individual materials being lifted Description of the Separation Function 1 Place the gripper on the product Sealing plates should be compressed by at least 40 2 Switch on the suction pulse After an evacuation time of approx 0...

Page 70: ... on the sealing elements The dynamic pressure in the gripper must not be more than 0 2 bar during blow off Before initiating the blow off pulse ensure that the gripper with attached workpiece is not pressed against a solid surface The workpiece must be able to freely detach from the gripper NOTE Risk of implosion with closed containers Containers such as cups can implode if the vacuum is too high ...

Page 71: ... attached correctly Serious injury due to falling parts Ensure that the gripper is securely attached WARNING Persons in the working area of the area gripper may suffer life threatening injuries Serious injury or death The danger zone of the gripper is exclusively determined by the automatic system such as the robot handling system or gantry and must be secured by the customer Ensure that no person...

Page 72: ... Errors and warnings Status indicator of the area gripper Access to all parameters Functions for energy and process control This allows all modifiable parameters to be read modified and written back to the area gripper directly via the higher level controller Evaluation of the condition monitoring and energy monitoring results allows you to draw direct conclusions regarding the current handling cy...

Page 73: ...afe working in the secure area is possible at all times WARNING Risk of injury due to incorrect maintenance or troubleshooting Check the proper functioning of the product especially the safety features after every maintenance or troubleshooting operation 11 2 Help with Faults If the load cannot be lifted work through the following list to identify and rectify the fault Fault Cause Measure Vacuum l...

Page 74: ...ea gripper with sealing plate e g thin cardboard boxes goods wrapped with thin film etc Use a different gripping system e g an area gripper with suction cups Sealing plate wears out very quickly It is set down on the workpiece at an angle or is dragged across the workpiece Set it down vertically on the workpiece to be lifted Power supply disrupted Electrical connection Make sure device is properly...

Page 75: ... error code See Error codes table See Error codes table in the following chapter Warning message IO Link warning message Leakage too high although handling cycle is working optimally Limit value L permissible leakage per second set too low Determine typical leakage values in a good handling cycle and set as limit value Limit values SP1 and rP1 for leakage measurement set too low Set limit values i...

Page 76: ...mport a valid dataset If error E01 occurs again after restarting the supply voltages Replacement by Schmalz required Zero point error calibration error on vacuum sensor Zero point adjustment for vacuum sensor is outside of the tolerance 3 FS Calibration was canceled when measurement value was too high or too low Ventilate the vacuum circuit Perform calibration Under voltage US Sensor supply voltag...

Page 77: ...ctly Check operating parameters Orange Warning Serious condition monitoring warnings are present gripping system not functioning perfectly Check operating parameters Red Error Error code available in the error parameter safe operation of the gripper within the operating limits is no longer ensured Cease operation Check the system 11 5 Warnings and Error Messages in IO Link Mode In IO Link mode sta...

Page 78: ...ance or troubleshooting operation 12 2 Maintenance Remove any dirt on the exterior of the gripper with a soft cloth and soap suds max 60 C Operation of the area gripper can draw in dust from the environment This dust collects at a particular contamination point within the area gripper e g the filter before the plug in ejector These screens must be cleaned regularly depending on the amount of dust ...

Page 79: ...acuum generator is running then the applied vacuum level in the gripper should drop to the ambient pressure after a short time The blow off function can also be tested Here an audible noise can be heard from the compressed air that flows out when Suction is ON If the vacuum valve is opened during operation Suction ON and Blow off OFF then an appropriate vacuum should build up in the area gripper F...

Page 80: ... vacuum generator used Example Vacuum generator reaches max 0 5 bar A vacuum between 0 45 and 0 5 bar must be shown on the display X X Vacuum test for FXP i When the ejector is switched on and no workpiece is picked up the system vacuum must be between 0 20 and 0 4 bar For the area gripper FXP with SVK valve technology between 0 35 and 0 5 bar X X Vacuum test for FMP i When vacuum generation is ru...

Page 81: ... and adjust connections screws etc X Check pressure lines and connections for leakage X Functional check of the vacuum valve on the FXP i X X Note The suspension vacuum generation vacuum hoses compressed air hoses and dust filters are not included with the device NOTE Aggressive cleaning agents Damage to the sealing materials and vacuum hoses Do not use aggressive cleaning agents such as cold clea...

Page 82: ...nd Sealing plate 10 01 38 07232 10 01 38 07248 For grippers L 442 mm grid 3R18 material O20 VST Sealing plate 10 01 38 07309 10 01 38 07313 For grippers L 640 mm grid 3R18 material O20 VST Sealing plate 10 01 38 07310 10 01 38 07316 For grippers L 838 mm grid 3R18 material O20 VST Sealing plate 10 01 38 07311 10 01 38 07319 For grippers L 1234 mm grid 3R18 material O20 VST Sealing plate 10 01 38 0...

Page 83: ...38 07351 SW 10 01 38 07265 10 01 38 07352 10 01 38 07353 10 01 38 07354 10 01 38 07355 MASK FOL 3R54 SVK 10 01 38 07233 10 01 38 00497 10 01 38 07356 10 01 38 00499 10 01 38 07357 SW 10 01 38 07259 10 01 38 00539 10 01 38 07358 10 01 38 00541 10 01 38 07359 MASK FOL 5R36 SVK 10 01 38 07282 10 01 38 07364 10 01 38 07365 10 01 38 07366 10 01 38 07367 SW 10 01 38 07257 10 01 38 07360 10 01 38 07361 1...

Page 84: ...esignation Part no Note Attachment kit robot flange 10 01 38 01722 Various robot hole patterns 4 mounting holes for FXP module incl sliding blocks screws Designation Part no Note Attachment kit spring mounted suspension 10 01 21 02407 Spring plunger FSTF VG with 1 2 threaded connection incl flange plate sliding blocks screws 4 mounting holes for FXP module Contains Flange plate 10 01 21 00313 See ...

Page 85: ...and Wearing Parts Accessories EN 30 30 01 02851 01 03 22 85 96 Spring mounted suspension For applications in which the gripper is positioned at large angles we recommend using the FST FLEX type spring plunger ...

Page 86: ...plate 3 10 01 10 05701 For more information see the FST STARR FLEX product information Designation Part no Note Suspension kit FST FLEX 25 2 10 01 10 05695 Flexible spring plunger 25 mm stroke Suspension kit FST FLEX 50 2 10 01 10 05168 Flexible spring plunger 50 mm stroke Suspension kit FST FLEX 75 2 10 01 10 05695 Flexible spring plunger 75 mm stroke Contains Flexolink 2 10 01 03 00175 FLK 1 2 i...

Page 87: ...filter screen Without filter screen With filter screen 6 suction cups 10 01 38 01043 10 01 38 01044 5 suction cups 10 01 38 01045 10 01 38 01046 4 suction cups 10 01 38 01011 10 01 38 01012 10 01 38 01047 10 01 38 01048 3 suction cups 10 01 38 01013 10 01 38 01014 10 01 38 01049 10 01 38 01050 2 suction cups 10 01 38 01015 10 01 38 01016 A gripper with a sealing plate can be retrofitted to a sucti...

Page 88: ...tives 2014 30 EU Electromagnetic Compatibility 2011 65 EU RoHS Directive The following harmonised standards have been applied EN ISO 12100 2010 Safety of machinery Basic concepts general principles for design Risk assessment EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EM...

Page 89: ...Part B have been drawn up The following harmonised standards have been applied EN ISO 12100 2010 Safety of machinery Basic concepts general principles for design Risk assessment EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for indus...

Page 90: ...EPC Select 0 EPC Select 00 1 otherwise SP3 signal part detached 5 Boolean ro The part has been detached after a suction cycle Device status 7 6 2 bit integer ro 00 green Device is working optimally 01 yellow Device is working but there are warnings 10 orange Device is working but there are severe warnings 11 red Device is not working properly PD In Byte 1 EPC value 1 7 0 8 bit integer ro EPC value...

Page 91: ...device features see IODD 250 0x00FA 0 Art Article Number 14 bytes ro 10 01 38 Order number 251 0x00FB 0 Article Revision 2 bytes ro 00 Article revision 252 0x00FC 0 Production Date 3 bytes ro D21 Date code of production month year month is letter coded e g D21 April 2021 254 0x00FE 0 Detailed product text 1 to 64 bytes ro EJEK BG FXP i 75 HV NC VENT BGR FMP i 32 NC Detailed type description of the...

Page 92: ...Profile P0 68 0x0044 0 Ctr Air saving function 1 byte 0 2 rw 1 0 not active off 1 active on 2 active with supervision onS 78 0x004E 0 dCS Disable continuous suction 1 byte 0 1 rw 0 0 off 1 on 100 0x0064 0 SP1 Switch Point 1 2 bytes 999 SP1 rP1 rw 750 Unit 1 mbar 101 0x0065 0 rP1 Reset Point 1 2 bytes SP1 rP1 SP2 rw 600 Unit 1 mbar 102 0x0066 0 SP2 Switch Point 2 2 bytes rP1 SP2 rP2 rw 550 Unit 1 m...

Page 93: ... Copy 2 bytes ro Copy of currently active process data output 64 0x0040 1 Vacuum Value 2 bytes ro Current vacuum value 64 0x0040 2 Vacuum Value LO 2 bytes ro Lowest measured vacuum value since power up 64 0x0040 3 Vacuum Value HI 2 bytes ro Highest measured vacuum value since power up 65 0x0041 1 Pressure Value 2 bytes ro Current pressure value unit 1 mbar 65 0x0041 2 Pressure Value LO 2 bytes ro ...

Page 94: ...y voltage too high E17 Bit 04 07 Reserved Bit 08 Short circuit at OUT2 E12 Bit 09 10 Reserved Bit 11 Measurement range overrun FFF Bit 12 14 Reserved Bit 15 IO Link communication interruption E08 138 0x008A 1 Extended Device Status Type 1 byte ro Type code of active device status see below 138 0x008A 2 Extended Device Status ID 2 bytes ro ID code of active device status see below corresponds to IO...

Page 95: ...ressure too high or too low 6156 0x180C 0x22 Warning high Warning Primary supply voltage out of optimal range Condition monitoring primary supply voltage US outside of operating range 6151 0x1807 0x22 Warning high Warning CM Valve protection active Condition monitoring valve has switched too fast continuous suction activated 6152 0x1808 0x21 Warning low Warning CM Evacuation time above limit Condi...

Page 96: ... J Schmalz GmbH EN 30 30 01 02851 01 03 22 Subject to technical changes without notice ...