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Operating instructions

Safety-monitoring module

AES 1265

AES 1266

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of  

the safety-monitoring module, personal hazards or damages 

to machinery or plant components cannot be excluded.  

The relevant requirements of the standard ISO 14119 must 

be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AES 126

No.

Option

Description

5

without start-up test

6

with start-up test

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and 

therefore the compliance with the Machinery Directive is 

maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond  

to the standard version.

2.3  Purpose

The safety-monitoring modules for integration in safety circuits are 

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive break position switches for safety 

functions or magnetic safety sensors on sliding, hinged and removable 

safety guards as well as emergency stop control devices.

Monitoring of two safety switches, which are actuated by different safety 

guards (e.g. two guard doors, which are opened independently from 

one another).

Design

The safety-monitoring modules have a dual-channel structure.  

They contain two safety relays with monitored positively driven 

contacts. The NO contacts of the relays, which are wired in series,  

build the enabling contacts.

2.4  Technical data

Standards:

 

IEC 60947-5-1, IEC 60947-5-3, IEC 60204-1,  

ISO 13849-1, IEC 61508, BG-GS-ET-14, BG-GS-ET-20 

Start conditions:

 

Automatic or start button 

Feedback circuit available:

 yes

Start-up test:

 

AES ...5: no; AES ...6: yes

Pull-in delay for automatic start:

 

adjustable 0.1 / 1.0 second

Drop-out delay in case of "emergency stop":

 

< 50 ms

Rated operating voltage U

e

:

 

24 VDC ± 15%

Rated operating current I

e

:

 

0.2 A

Rated insulation voltage U

i

:

 

250 V

Rated impulse withstand voltage U

imp

:

 

4.8 kV

Thermal test current I

the

:

 

6 A

Internal electronic fuse: 

 no

Power consumption:

 

< 5 W

Monitored inputs: 

Cross-wire short detection:

 yes

Wire breakage detection:

 yes

Earth connection detection:

 yes

Number of NC contacts:

 2

Number of NO contacts:

 2

Outputs: 

Stop category 0:

 2

Stop category 1:

 0

Number of safety contacts:

 2

Number of auxiliary contacts:

 0

Number of signalling outputs:

 2

Switching capacity of the signalling outputs:

 

Y1-Y2 = 100 mA 

p-type, short-circuit proof

Switching capacity of the safety contacts:

 

min. 10 mA  

max. 6 A

Utilisation category to EN 60947-5-1:

 

AC-15: 230 V / 3 A 

DC-13: 24 V / 2 A

Max. fuse rating:

 

6 A gG D-fuse

Mechanical life:

 

20 million operations

LED display:

 ISD

Ambient conditions: 

Operating temperature:

 

0 °C ... +55 °C

Storage and transport temperature:

 

−25 °C ... +70 °C

Protection class:

 

Enclosure: IP40  

Terminals: IP20  

Clearance: IP54

Degree of pollution:

 2

Mounting:

 

Snaps onto standard DIN rail to EN 60715

Connection type:

 

Screw connection

Min. cable section:

 

0.25 mm²

Max. cable section:

 

2.5 mm², solid strand or multi-strand lead  

(including conductor ferrules)

Tightening torque:

 

0.6 Nm

Max. cable length:

 

1000 m of 0.75 mm² conductor

Weight:

 

190 g

Dimensions (H x W x D):

 

100 x 22.5 x 121 mm

2.5  Safety classification

Standards:

 

EN ISO 13849-1; IEC 61508

PL:

 

up to d

Control category:

 

up to 3

PFH-value:

  

1.0 x 10

-7

 / h; applicable for applications with up to max. 

50,000 switching cycles / year and max. 80 % contact load.  

Diverging applications upon request.

SIL:

 

up to 2

Service life: 

 

20 years

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