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4

Operating instructions

Safety-monitoring module

EN

AES 2135 

AES 2136

4

EN

8  Appendix

8.1  Wiring example

The application examples shown are suggestions. They however do not 

release the user from carefully checking whether the switchgear and its 

set-up are suitable for the individual application.

The wiring diagram is shown with guard doors closed and in a de-

energised condition. Inductive loads (e.g. contactors, relays, etc.) are 

to be provided with suitable interference suppression circuitry. Do not 

connect additional loads to terminal S..

AES 2135/2136

Guard door monitoring by means of a magnetic safety sensor (BNS)

AES 2135/2136

L1

K3

K4

3

N

M

BK

BU

BN

WH

24...230V AC/DC

24...230V AC/DC

A2

A2

X3

X4

X5

X6

X7

X8

14

13

Y2

Y1

S22

S21

100mA

max.

S14

S13

A1

A1

K2

P2

P1

K1

PE

GND

Legend

S

 

Non-contact safety sensor

8.2  Integral System Diagnostics (ISD)

The LED indication of the safety-monitoring modules shows the  

different switching conditions and errors. The switching conditions are 

explained in the following tables.

Tables switching condition indication

Diagnostic LED

System condition

The LED is green.

Enabling paths closed

LED flashes yellow (0.5 Hz)

Enabling paths open

LED flashes yellow (2 Hz) Safety guard closed, however no release; 

possible causes: incorrect operation  

(only one contact actuated upon opening) 

or voltage drop  → perform start-up test

In case of error messages, the LED lights  orange intermittently. During 

these intermissions, the LED flashes one up to seven times with short 

pulses.

Table error indications

Indication (orange) 

LED

Error

Cause

1 impulse

Inputs S1

Defective supply 

voltage lead, defective 

switch, erroneous 

fitting of the switch; 

switch only partially  

actuated for at least 5 s

4 impulses

Interference signals 

at the inputs  

(no safe evaluation 

assured)

Too high capacitive or 

inductive interference 

at the switch's cables or 

the supply voltage lead

5 impulses

One or both relays 

did not close within 

the monitoring time

Too low operating 

voltage U

e

Defective relay

6 impulses

Relay not disabled 

upon the actuation 

of the switch

Relay contact welding

7 impulses

Dynamic monitoring 

of both channels 

(cross-monitoring) 

failure

Fault in one channel; 

internal data trans-

mission interrupted

*  Partial actuation: position of the switch, in which only one contact was actuated.

Deleting the error message

The fault message is deleted once the fault has been rectified and after 

the connected switch has been actuated to check the various functions.

Summary of Contents for AES 2135

Page 1: ...his warning notice could lead to physical injury and or damage to the machine 1 4 Appropriate use The products described in these operating instructions are developed to execute safety related functions as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the proper functionality of the entire machinery or plant The safety monitoring mo...

Page 2: ... The safety monitoring modules have a dual channel structure They include two safety relays with monitored positive action contacts The NO contacts of the relays which are wired in series build the enabling contacts 2 4 Technical data Standards IEC EN 60204 1 EN 60947 5 3 EN ISO 13849 1 IEC 61508 BG GS ET 14 BG GS ET 20 Start conditions Automatic Feedback circuit available no Start up test AES 5 n...

Page 3: ...h two NC contacts a bridge must be established between X3 and X4 In this configuration the short circuit detection becomes inoperative Conversion of the output function X5 X6 By using a bridge between X5 and X6 the output function of the additional outputs can be modified This control can also be realised when e g a PLC is running 24 VDC at terminal X6 Enable delay time X7 X8 By bridging the conne...

Page 4: ...stem condition The LED is green Enabling paths closed LED flashes yellow 0 5 Hz Enabling paths open LED flashes yellow 2 Hz Safety guard closed however no release possible causes incorrect operation only one contact actuated upon opening or voltage drop perform start up test In case of error messages the LED lights orange intermittently During these intermissions the LED flashes one up to seven ti...

Page 5: ...afety components both in its basic design and construction conforms to the applicable European Directives Place and date of issue Wuppertal October 7 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component type AES 2135 AES 2136 Description of the safety component Safety monitoring module for non contact safety switches and safety relay combi nation in connection w...

Page 6: ... 4444 Tel 203 426 7700 Fax 203 426 7800 K A Schmersal GmbH Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Telefon 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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