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2

Operating instructions

Safety-monitoring module

AES 2155/2156

AES 2165/2166

EN

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages resulting 

from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary repairs, 

conversions and modifications to the device are strictly forbidden; the 

manufacturer shall accept no liability for damages resulting from such 

invasive work, arbitrary repairs, conversions and/or modifications to the 

device.

2  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AES 215

 

No.

Option

Description

5

without start-up test

6

with start-up test

.1

110 VAC

.2

230 VAC

.3

24 VAC

AES 216

 

No.

Option

Description

5

without start-up test

6

with start-up test

.1

110 VAC

.2

230 VAC

.3

24 VAC

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond 

 

to the standard version.

2.3  Destination and use

The safety-monitoring modules for integration in safety circuits are 

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive break position switches for safety 

functions or magnetic safety sensors on sliding, hinged and removable 

safety guards as well as emergency stop control devices.

Design

The safety-monitoring modules have a dual-channel structure. They 

include two safety relays with monitored positive action contacts. The 

NO contacts of the relays, which are wired in series, build the enabling 

contacts.

2.4  Technical data

Standards:

IEC/EN 60204-1; EN 60947-5-1; 

EN 60947-5-3; EN ISO 13849-1; 

IEC 61508; BG-GS-ET-14; 

 

BG-GS-ET-20

Start conditions:

Automatic

Feedback circuit available:

no

Start-up test:

AES ...5: no; AES ...6: yes

Pull-in delay for automatic start:

adjustable 0.1 / 1.0 second

Drop-out delay:

< 50 ms

Rated operating voltage U

e

:

110 VAC

230 VAC

24 VAC

Rated operating current I

e

:

0.3 A

Rated insulation voltage U

i

:

250 V

Rated impulse withstand  

voltage U

imp

:

4 kV

Thermal test current I

the

:

6 A

Internal electronic fuse:

no

Power consumption:

5 W

Input monitoring:

Cross-wire short detection:

yes

Wire breakage detection:

yes

Earth leakage detection:

yes

Number of NC contacts:

2

Number of NO contacts:

2

Outputs:

Stop category 0:

1

Stop category 1:

0

Number of safety contacts:

1

Max. switching capacity  

of the safety contacts:

4 A

Utilisation category to 

 

EN 60947-5-1:

AC-15: 230 V / 2 A 

DC-13: 24 V / 2 A

Max. fuse rating:

4 A gG D-fuse

Mechanical life:

20 million operations

LED indication:

Wiring diagram

Ambient conditions:

Operating temperature:

0°C ... +55°C

Storage and transport  

temperature:

-25°C ... +70°C

Protection class:

Enclosure: IP 40

Terminals: IP 20

Wiring compartment: IP 54

Degree of pollution:

2

Fixing:

Snaps onto standard DIN 

 

rails to DIN EN 60715

Connection type:

Screw terminals

Min. cable section:

0.25 mm

2

Max. cable section:

2.5 mm

2

, solid strand or 

multi-strand lead  

(including conductor ferrules)

Tightening torque:

0.6 Nm

Max. cable length:

1000 m with 0.75 mm

2

  cable

Weight:

410 g

Dimensions (H/W/D):

110 x 55 x 75 mm

2.5  Safety classification

Standards:

EN ISO 13849-1; IEC 61508

PL:

up to d

Control category:

up to 3

PFH value:

1.0 x 10

-7

 / h; applicable for ap

-

plications with up to max. 50,000 

switching cycles / year and max. 

80 % contact load. Diverging 

applications upon request.

SIL:

up to 2

Service life:

20 years

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