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4

Operating instructions

Safety-monitoring module

AES 2155/2156

AES 2165/2166

EN

AES 2155/56

A1

A2

S13

S14

S21

S22

13

L1

24VDC

K1

K2

S1

S2

S13

S14

S21

S22

X5

X6

14

K3

K4

U

e

3

M

AES 2155/2156

AES 2165/66

AES 2165/2166

A1

A2

S13

S14

S21

S22

13

BK

BK

BU

BU

BN

BN

WH

WH

S13

3

S14

S21

S22

14

24VDC

M

S1

S2

X5

X6

U

e

K4

K3

L1

K1

K2

N

Legend

Positive break

A - D  

Safety switch

Non-contact safety sensor

8.2  Integral System Diagnostics (ISD)

The LED indication of the safety-monitoring modules shows the different 

switching conditions and errors. The switching conditions are explained 

in the following tables.

Tables switching condition indication

Diagnostic LED

System condition

The LED is green.

Enabling paths closed

LED flashes yellow (0.5 Hz)

Enabling paths open

LED flashes yellow (2 Hz) Safety guard closed, however no 

 

release; possible causes: incorrect 

 

operation (only one contact actuated 

upon opening) or voltage drop 

 

→ perform start-up test

The safety-monitoring modules have two more LED indications. The 

yellow LED is intermittently on. The switching conditions are explained 

in the following tables.

Indication (yellow) LED

System condition

1 impulse

Safety guard 1 open

2 impulses

Safety guard 2 open

Table error indications

Indication (orange) LED Error

Cause

1 impulse

Inputs S1

Defective supply voltage 

lead, defective switch, 

erroneous fitting of 

the switch; switch only 

partially actuated* for at 

least 5 s

2 impulses

Inputs S2

refer to errors inputs S1

3 impulses

Inputs S1 and S2

refer to errors inputs S1

4 impulses

Interference signals 

at the inputs (no 

safe evaluation 

assured)

Too high capacitive or 

inductive interference 

at the switch's cables 

or the supply voltage 

lead

5 impulses

One or both relays 

did not close within 

the monitoring time

Too low operating 

voltage U

e; 

Defective relay

6 impulses

Relay not disabled 

upon the actuation 

of the switch

Relay contact welding

7 impulses

Dynamic monitoring 

of both channels 

(cross-monitoring) 

failure

Fault in one channel; 

internal data transmis-

sion interrupted

* Partial actuation: position of the switch, in which only one contact was actuated.

Deleting the error message

The error message is deleted, when the error cause is eliminated 

and the AES can check all functions. In case of an error of switch 1 

or switch 2, actuate the switch concerned (open the safety guard and 

close it again). For all other errors, both switches must be actuated.

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