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Operating instructions

Solenoid interlock

MZM 100

MZM 100 B

EN

There are no residual risks, provided that the safety instructions as well 

as the instructions regarding mounting, commissioning, operation and 

maintenance are observed

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded The relevant 

requirements of the standard ISO 14119 must be observed

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

MZM 100 

 

-

➂➃➄

-A

No. Option

Description

 

Solenoid interlock monitored

B

Actuator monitored

ST

Connector plug M23, (8+1)-pole

ST2

Connector plug M12, 8-pole

1P2P

1 p-type diagnostic output and  

2 p-type safety outputs  

(only in connection with "Solenoid interlock 

monitored")

1P2PW

similar to -1P2P, combined diagnostic signal  

guard door closed and solenoid interlock locked  

(only in connection with "Solenoid interlock 

monitored")

1P2PW2

similar to -1P2P, combined diagnostic signal  

guard door closed and can be locked  

(only in connection with "Actuator monitored")

SD2P

serial diagnostic output and  

2 p-type safety outputs

without latching  

(only in connection with "Solenoid interlock 

monitored")

R

electrical latching force, typically 30 N

RE

adjustable latching force, typically 30 … 100 N

M

permanent magnet, typically 15 N

MZM 100-B1.1

Actuator

2.2  Special versions

For special versions, which are not listed in the order code below 21, 

these specifications apply accordingly, provided that they correspond to 

the standard version

2.3  Comprehensive quality insurance to 2006/42/EC

Schmersal is a certified company to appendix X of the Machinery 

Directive As a result, Schmersal is entitled to autonomously conduct 

the conformity assessment procedure for the products listed in 

Appendix IV of the MD without involving a notified body The prototype 

test certificates are available upon request or can be downloaded from 

the Internet at wwwschmersalcom

2.4  Purpose

The safety switchgears are classified according to ISO 14119 

as type 4 interlocking devices

The MZM 100 is designed for application in safety circuits and is used 

for monitoring the position of movable separating safety guards A door 

detection sensor monitors the closed condition of the safety guard 

The optional variable latching force is activated by the detection of the 

actuator when the safety guard is closed The latching force exercised 

by the permanent magnet keeps the safety guard closed, also in de-

energised condition (approx 15 N)

The different variants can be used as safety switch with interlocking 

function either as solenoid interlock 

If the risk analysis indicates the use of a monitored interlock 

then a variant with the monitored interlock is to be used, 

labelled with the   symbol The actuator monitoring variant 

(B) is a safety switch with an interlock function for process 

protection

The safety function of MZM 100 variant "Solenoid interlock monitored" 

consists of safely monitoring a magnetic interlocking force for a safety 

guard, safely switching off the safety outputs when the magnetic 

force drops below a defined magnetic force and maintaining the safe 

switched off condition of the safety outputs for as long as the safety 

guard is open or unlocked

The safety function of MZM 100 B variant "Actuator monitored" consists 

of safely switching off the safety outputs when the safety guard is 

opened and maintaining the safe switched off condition of the safety 

outputs for as long as the safety guard is open

Interlocks with power to lock principle may only be used in 

special cases after a thorough evaluation of the accident risk, 

since the safety guard can be opened immediately on failure 

of the power supply or upon activation of the main switch

Series wiring

Series-wiring can be set up The risk time is not altered by wiring in 

series The number of components is only limited by the external cable 

protection according to the technical data and the line loss Up to 31 

components can be wired in series

In devices with the serial diagnostics function (ordering suffix -SD), the 

serial diagnostics connections are wired in series and connected to a 

SD Gateway for evaluation purposes

Wiring examples for series-wiring, refer to appendix

The user must evaluate and design the safety chain in 

accordance with the relevant standards and the required 

safety level If multiple safety sensors are involved in the 

same safety function, the PFH values of the individual 

components must be added

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards

Summary of Contents for MZM 100

Page 1: ...ively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual labelled with the caution or warning symbol above the country specif...

Page 2: ...e upon request or can be downloaded from the Internet at www schmersal com 2 4 Purpose The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices The MZM 100 is designed for application in safety circuits and is used for monitoring the position of movable separating safety guards A door detection sensor monitors the closed condition of the safety guard The optional...

Page 3: ...se duration on input signal 1 0 ms With test pulse interval of 100 ms Classification ZVEI CB24I Countersink C1 Source C1 C2 C3 Electrical data Safety outputs Safety outputs Y1 and Y2 Switching elements normally open function 2 channel OSSD p type Fuse rating short circuit proof Utilisation category DC 13 Ue Ie 24 VDC 0 25 A Rated operating current Ie each max 0 25 A Leakage current Ir 0 5 mA Volta...

Page 4: ...tolerate internal functional tests of the solenoid interlock with cyclic switch off of the safety outputs for max 2 ms typically 1 ms The switch off stage of the test cycle is temporarily reduced by an active ohmic discharge of the cable If the safety sensor is connected to electronic safety monitoring modules we recommend that you set a discrepancy time of min 100 ms The safety inputs of the safe...

Page 5: ...prox 100 N To this end the adjustment target MZM 100 TARGET is used directly on the fitted MZM 100 Adjustment of the latching force 1 Open the safety guard and isolate the MZM 100 from the voltage supply Either switch off the voltage supply or pull out the connector 2 Put the adjustment target with the active side on the identification plate of the MZM 100 3 Switch the voltage supply of the MZM 10...

Page 6: ...cross wire short will lead to a delayed shut down refer to table 2 After the rectification of the error the error message is reset by opening the corresponding safety guard Error warning A fault has occurred which causes the safety outputs to be disabled after 30 minutes The safety outputs initially remain enabled This enables the shutdown of the process in a controlled manner An error warning is ...

Page 7: ...en 0 V On Off Off 0 V 0 V Safety guard closed actuator in safety guard can be locked 0 V On Off Flashes 24 V 24 V Safety guard closed and locked 24 V On Off On 24 V 24 V Solenoid interlock cannot be locked Safety guard not correctly closed or magnet soiled 24 V On Off Off 0 V 0 V Error warning1 actuator in 0 V 24 V On Flashes 2 flashes on 24 V 0 V Error 0 V 24 V On Flashes 2 Off 0 V 0 V 1 after 30...

Page 8: ... diagnostic channels are wired in series The diagnostic data are transmitted through the series wiring of the inputs and outputs Max 31 safety switchgear with serial diagnostics can be wired in series For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This SD Gateway is integrated as a slave in an existing field bus s...

Page 9: ...tatus signals and the safety outputs by means of an example of MZM 100 variant Solenoid interlock monitored System condition LED Safety outputs Response byte bit n green red yellow Y1 Y2 7 6 5 4 3 2 1 0 Safety guard open On Off Off 0 V 0 0 0 X 0 0 0 0 Safety guard closed actuator in On Off Flashes 0 V 0 0 0 X 0 0 1 0 Safety guard closed and locked On Off On 24 V 0 0 0 X 0 1 1 1 Solenoid interlock ...

Page 10: ...t safety component are wired to the safety monitoring module X1 Y1 X2 Y2 1 2 3 5 6 8 X1 X2 A1 A2 Y1 Y2 1 2 3 5 6 8 X1 4 Y1 4 Y1 X2 7 Y2 7 Y2 OUT A1 A2 OUT SPS PLC IN SPS PLC SPS PLC IN 24 VDC GND SPS PLC n participants Safety outputs evaluation Wiring example 2 series wiring of the MZM 100 with serial diagnostic function The safety outputs of the first safety component are wired to the safety moni...

Page 11: ...t 1 4 4 YE BK OUT Diagnostic output SD output 5 5 GY GY X2 Safety input 2 6 6 PK PK Y2 Safety output 2 7 7 BU VT IN Solenoid control SD input 8 8 RD OR without function 9 Connector plug ST M23 8 1 pole Connector plug ST2 M12 8 pole 1 2 9 3 4 5 6 7 8 5 8 4 3 2 1 7 6 Connecting cables with female connector IP67 M23 8 1 pole 8 x 0 75 mm Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x ...

Page 12: ...6 2011 Notified body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal December 2 2016 Authorised signature Philip Schmersal Managing Director ...

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