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8

Operating instructions

Solenoid interlock

MZM 100

MZM 100 B

EN

Table 3: I/O data and diagnostic data

Communication directions: 

 request byte: from the PLC to the local electronic safety switchgear response byte: from the local electronic safety 

switchgear to the PLC warning/error byte: from the local electronic safety switchgear to the PLC

Bit n°  Request byte

Response byte

Diagnostic

Error warning

Diagnostic

Error

Bit 0:

Magnet in,  
error reset

Safety output  
activated

Error output Y1

Error output Y1

Bit 1:

Latching force bit

Actuator detected

Error output Y2

Error output Y2

Bit 2:

Latching force bit

Solenoid interlock locked Cross-wire short

Cross-wire short

Bit 3:

Latching force bit

--- 

Magnet temperature too high

Magnet temperature too high

Bit 4:

--- 

Input condition  
X1 and X2

Locking blocked or  
F < 500 N

incorrect or defective actuator

Bit 5:

--- 

--- 

Internal device error

Internal device error

Bit 6:

--- 

Error warning

Communication error between the field 
bus Gateway and the safety switchgear

Violent separation of actuator and 
solenoid interlock (only in connection 
with "Solenoid interlock monitored")

Bit 7:

Error reset

Error (enabling path 
switched off)

Operating voltage too low

Operating voltage too low

The described condition is reached, when Bit = 1

6.3  Solenoid interlock with serial diagnostic function

Solenoid interlocks with serial diagnostic function have a serial input 

and output instead of the conventional diagnostic output If SD devices 

are wired in series, the safety channels as well as the inputs and 

outputs of the diagnostic channels are wired in series The diagnostic 

data are transmitted through the series-wiring of the inputs and outputs

Max 31 safety switchgear with serial diagnostics can be wired in series 

For the evaluation of the serial diagnostics line either the PROFIBUS-

Gateway SD-I-DP-V0-2 or the Universal-Gateway SD-I-U- are used 

This SD-Gateway is integrated as a slave in an existing field bus 

system In this way, the diagnostic signals can be evaluated by means 

of a PLC The necessary software for the integration of the  

SD-Gateway is available for download at wwwschmersalnet

The response data and the diagnostic data are automatically and 

permanently written in an input byte of the PLC for each safety device 

in the series-wired chain The request data for each safety device is 

transmitted to the component through an output byte of the PLC

In case of a communication error between the SD-gateway and the 

safety device, the switching condition of the solenoid interlock is 

maintained

Error

A fault has occurred, which causes the safety outputs to be disabled 

The fault is reset, when the cause is eliminated and bit 7 of the request 

byte changes from 1 to 0 or the safety guard is opened Faults at the 

safety outputs are only deleted upon the next release, as the fault 

rectification cannot be detected sooner

Error warning

A fault has occurred, which causes the safety outputs to be disabled 

after 30 minutes The safety outputs initially remain enabled  

This enables the shutdown of the process in a controlled manner  

An error warning is deleted when the cause of error is eliminated

Diagnostic error (warning)

If an error (warning) is signalled in the response byte, detailed fault 

information can be read out

Summary of Contents for MZM 100

Page 1: ...ively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual labelled with the caution or warning symbol above the country specif...

Page 2: ...e upon request or can be downloaded from the Internet at www schmersal com 2 4 Purpose The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices The MZM 100 is designed for application in safety circuits and is used for monitoring the position of movable separating safety guards A door detection sensor monitors the closed condition of the safety guard The optional...

Page 3: ...se duration on input signal 1 0 ms With test pulse interval of 100 ms Classification ZVEI CB24I Countersink C1 Source C1 C2 C3 Electrical data Safety outputs Safety outputs Y1 and Y2 Switching elements normally open function 2 channel OSSD p type Fuse rating short circuit proof Utilisation category DC 13 Ue Ie 24 VDC 0 25 A Rated operating current Ie each max 0 25 A Leakage current Ir 0 5 mA Volta...

Page 4: ...tolerate internal functional tests of the solenoid interlock with cyclic switch off of the safety outputs for max 2 ms typically 1 ms The switch off stage of the test cycle is temporarily reduced by an active ohmic discharge of the cable If the safety sensor is connected to electronic safety monitoring modules we recommend that you set a discrepancy time of min 100 ms The safety inputs of the safe...

Page 5: ...prox 100 N To this end the adjustment target MZM 100 TARGET is used directly on the fitted MZM 100 Adjustment of the latching force 1 Open the safety guard and isolate the MZM 100 from the voltage supply Either switch off the voltage supply or pull out the connector 2 Put the adjustment target with the active side on the identification plate of the MZM 100 3 Switch the voltage supply of the MZM 10...

Page 6: ...cross wire short will lead to a delayed shut down refer to table 2 After the rectification of the error the error message is reset by opening the corresponding safety guard Error warning A fault has occurred which causes the safety outputs to be disabled after 30 minutes The safety outputs initially remain enabled This enables the shutdown of the process in a controlled manner An error warning is ...

Page 7: ...en 0 V On Off Off 0 V 0 V Safety guard closed actuator in safety guard can be locked 0 V On Off Flashes 24 V 24 V Safety guard closed and locked 24 V On Off On 24 V 24 V Solenoid interlock cannot be locked Safety guard not correctly closed or magnet soiled 24 V On Off Off 0 V 0 V Error warning1 actuator in 0 V 24 V On Flashes 2 flashes on 24 V 0 V Error 0 V 24 V On Flashes 2 Off 0 V 0 V 1 after 30...

Page 8: ... diagnostic channels are wired in series The diagnostic data are transmitted through the series wiring of the inputs and outputs Max 31 safety switchgear with serial diagnostics can be wired in series For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This SD Gateway is integrated as a slave in an existing field bus s...

Page 9: ...tatus signals and the safety outputs by means of an example of MZM 100 variant Solenoid interlock monitored System condition LED Safety outputs Response byte bit n green red yellow Y1 Y2 7 6 5 4 3 2 1 0 Safety guard open On Off Off 0 V 0 0 0 X 0 0 0 0 Safety guard closed actuator in On Off Flashes 0 V 0 0 0 X 0 0 1 0 Safety guard closed and locked On Off On 24 V 0 0 0 X 0 1 1 1 Solenoid interlock ...

Page 10: ...t safety component are wired to the safety monitoring module X1 Y1 X2 Y2 1 2 3 5 6 8 X1 X2 A1 A2 Y1 Y2 1 2 3 5 6 8 X1 4 Y1 4 Y1 X2 7 Y2 7 Y2 OUT A1 A2 OUT SPS PLC IN SPS PLC SPS PLC IN 24 VDC GND SPS PLC n participants Safety outputs evaluation Wiring example 2 series wiring of the MZM 100 with serial diagnostic function The safety outputs of the first safety component are wired to the safety moni...

Page 11: ...t 1 4 4 YE BK OUT Diagnostic output SD output 5 5 GY GY X2 Safety input 2 6 6 PK PK Y2 Safety output 2 7 7 BU VT IN Solenoid control SD input 8 8 RD OR without function 9 Connector plug ST M23 8 1 pole Connector plug ST2 M12 8 pole 1 2 9 3 4 5 6 7 8 5 8 4 3 2 1 7 6 Connecting cables with female connector IP67 M23 8 1 pole 8 x 0 75 mm Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x ...

Page 12: ...6 2011 Notified body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal December 2 2016 Authorised signature Philip Schmersal Managing Director ...

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