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MZM 100

MZM 100 B

Operating instructions

Solenoid interlock

EN

7.  Set-up and maintenance

7.1  Functional testing

The safety function of the safety components must be tested  

The following conditions must be previously checked and met:

1  Check max axial misalignment of actuator and safety switchgear

2 Check max angular misalignment (see “Mounting” part)

3 Check the integrity of the cable entry and connections

4 Check the switch enclosure for damage

5 Remove particles of dust and soiling

7.2  Maintenance

In the case of correct installation and adequate use, the safety 

switchgear features maintenance-free functionality A regular visual 

inspection and functional test, including the following steps, is 

recommended:

• Check of the safety function

• Check the fixing of the safety switch and the actuator

•  Check max axial misalignment of actuator and solenoid interlock

• Check max angular misalignment (see “Mounting” part)

• Check the integrity of the cable entry and connections

• Check the switch enclosure for damages

• Remove soiling

Adequate measures must be taken to ensure protection 

against tampering either to prevent tampering of the safety 

guard, for instance by means of replacement actuators

Damaged or defective components must be replaced.

Table 4: Function of the visual diagnostic LED`s, the serial status  signals and the safety outputs by means of an example

- of MZM 100 variant "Solenoid interlock monitored"

System condition

LED

Safety outputs

Response byte bit n°:

green

red

yellow

Y1, Y2

7 6 5 4 3 2 1 0

Safety guard open

On

Off

Off

0 V

0 0 0 X 0 0 0 0

Safety guard closed, actuator in

On

Off

Flashes

0 V

0 0 0 X 0 0 1 0

Safety guard closed and locked

On

Off

On

24 V

0 0 0 X 0 1 1 1

Solenoid interlock cannot be locked Safety 
guard not correctly closed or magnet soiled

On

Off

Flashes

0 V

0 0 0 X 0 0 1 0

Error warning1) Safety guard locked

On

Flashes 

2)

On

24 V

0 1 0 X 0 1 1 1

Error

On

Flashes 

2)

Off

0 V

1 0 0 X 0 X X 0

- of MZM 100 B variant "Actuator monitored"

System condition

LED

Safety outputs

Response byte bit n°:

green

red

yellow

Y1, Y2

7 6 5 4 3 2 1 0

Safety guard open

On

Off

Off

0 V

0 0 0 X 0 0 0 0

Safety guard closed, actuator in, 

safety guard can be locked

On

Off

Flashes

24 V

0 0 0 X 0 0 1 0

Safety guard closed and locked

On

Off

On

24 V

0 0 0 X 0 1 1 1

Solenoid interlock cannot be locked Safety 

guard not correctly closed or magnet soiled

On

Off

Flashes

0 V

0 0 0 X 0 0 0 0

Error warning

1)

, actuator in

On

Flashes 

2)

On

24 V

0 1 0 X 0 X 1 1

Error

On

Flashes 

2)

Off

0 V

1 0 0 X 0 X X 0

1)

 after 30 min -> fault

2)

 refer to flash code

8.  Disassembly and disposal

8.1  Disassembly

The safety switchgear must be disassembled in a de-energised 

condition only

8.2  Disposal

The safety switchgear must be disposed of in an appropriate manner in 

accordance with the national prescriptions and legislations

Summary of Contents for MZM 100

Page 1: ...ively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual labelled with the caution or warning symbol above the country specif...

Page 2: ...e upon request or can be downloaded from the Internet at www schmersal com 2 4 Purpose The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices The MZM 100 is designed for application in safety circuits and is used for monitoring the position of movable separating safety guards A door detection sensor monitors the closed condition of the safety guard The optional...

Page 3: ...se duration on input signal 1 0 ms With test pulse interval of 100 ms Classification ZVEI CB24I Countersink C1 Source C1 C2 C3 Electrical data Safety outputs Safety outputs Y1 and Y2 Switching elements normally open function 2 channel OSSD p type Fuse rating short circuit proof Utilisation category DC 13 Ue Ie 24 VDC 0 25 A Rated operating current Ie each max 0 25 A Leakage current Ir 0 5 mA Volta...

Page 4: ...tolerate internal functional tests of the solenoid interlock with cyclic switch off of the safety outputs for max 2 ms typically 1 ms The switch off stage of the test cycle is temporarily reduced by an active ohmic discharge of the cable If the safety sensor is connected to electronic safety monitoring modules we recommend that you set a discrepancy time of min 100 ms The safety inputs of the safe...

Page 5: ...prox 100 N To this end the adjustment target MZM 100 TARGET is used directly on the fitted MZM 100 Adjustment of the latching force 1 Open the safety guard and isolate the MZM 100 from the voltage supply Either switch off the voltage supply or pull out the connector 2 Put the adjustment target with the active side on the identification plate of the MZM 100 3 Switch the voltage supply of the MZM 10...

Page 6: ...cross wire short will lead to a delayed shut down refer to table 2 After the rectification of the error the error message is reset by opening the corresponding safety guard Error warning A fault has occurred which causes the safety outputs to be disabled after 30 minutes The safety outputs initially remain enabled This enables the shutdown of the process in a controlled manner An error warning is ...

Page 7: ...en 0 V On Off Off 0 V 0 V Safety guard closed actuator in safety guard can be locked 0 V On Off Flashes 24 V 24 V Safety guard closed and locked 24 V On Off On 24 V 24 V Solenoid interlock cannot be locked Safety guard not correctly closed or magnet soiled 24 V On Off Off 0 V 0 V Error warning1 actuator in 0 V 24 V On Flashes 2 flashes on 24 V 0 V Error 0 V 24 V On Flashes 2 Off 0 V 0 V 1 after 30...

Page 8: ... diagnostic channels are wired in series The diagnostic data are transmitted through the series wiring of the inputs and outputs Max 31 safety switchgear with serial diagnostics can be wired in series For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This SD Gateway is integrated as a slave in an existing field bus s...

Page 9: ...tatus signals and the safety outputs by means of an example of MZM 100 variant Solenoid interlock monitored System condition LED Safety outputs Response byte bit n green red yellow Y1 Y2 7 6 5 4 3 2 1 0 Safety guard open On Off Off 0 V 0 0 0 X 0 0 0 0 Safety guard closed actuator in On Off Flashes 0 V 0 0 0 X 0 0 1 0 Safety guard closed and locked On Off On 24 V 0 0 0 X 0 1 1 1 Solenoid interlock ...

Page 10: ...t safety component are wired to the safety monitoring module X1 Y1 X2 Y2 1 2 3 5 6 8 X1 X2 A1 A2 Y1 Y2 1 2 3 5 6 8 X1 4 Y1 4 Y1 X2 7 Y2 7 Y2 OUT A1 A2 OUT SPS PLC IN SPS PLC SPS PLC IN 24 VDC GND SPS PLC n participants Safety outputs evaluation Wiring example 2 series wiring of the MZM 100 with serial diagnostic function The safety outputs of the first safety component are wired to the safety moni...

Page 11: ...t 1 4 4 YE BK OUT Diagnostic output SD output 5 5 GY GY X2 Safety input 2 6 6 PK PK Y2 Safety output 2 7 7 BU VT IN Solenoid control SD input 8 8 RD OR without function 9 Connector plug ST M23 8 1 pole Connector plug ST2 M12 8 pole 1 2 9 3 4 5 6 7 8 5 8 4 3 2 1 7 6 Connecting cables with female connector IP67 M23 8 1 pole 8 x 0 75 mm Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x ...

Page 12: ...6 2011 Notified body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal December 2 2016 Authorised signature Philip Schmersal Managing Director ...

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