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Operating instructions
Safety-monitoring module

PROTECT SRB 101EXi-1R

EN

The information contained in this operating instructions manual is provi-
ded without liability and is subject to technical modifications.

The entire concept of the control system, in which the safety 
component is integrated, must be validated to EN ISO 13849-
2.

There are no residual risks, provided that the safety instructions as well 
as the instructions regarding mounting, commissioning, operation and 
maintenance are observed.

1.6  Warning about misuse

In case of improper use or manipulation of the safety switch-
gear, personal hazards or damages to machinery or plant 
components cannot be excluded when safety switchgear is 
used. The relevant requirements of the standards ISO 14119 
and EN ISO 13850 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 
defective mounting or failure to comply with this operating instructions 
manual. The manufacturer shall accept no liability for damages resul-
ting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re-
pairs, conversions and modifications to the device are strictly forbidden; 
the manufacturer shall accept no liability for damages resulting from 
such invasive work, arbitrary repairs, conversions and/or modifications 
to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

PROTECT SRB 101EXi-1R

Only if the information described in this operating instruc-
tions manual are realised correctly, the safety function and 
therefore the compliance with the Machinery Directive and 
the Explosion Protection Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 
these specifications apply accordingly, provided that they correspond to 
the standard version.

2.3  Destination and use

The safety inputs of the SRB 101EXi-1R safety-monitoring module have 
an intrinsically safe design according to IEC / EN 60079-11 (ABTN NBR 
IEC 60079-11). As associated, intrinsically safe equipment. the SRB 
can evaluate sensors located in the Zone 2 / 22, 1 / 21 and must be ins-
talled outside of the EX area in a suitable control box or control cabinet.

The SRB 101EXi-1R safety-monitoring module can also be used in 
Zone 2 areas, when mounted in a suitable enclosure with at least IP54 
protection class according to IEC/EN 60079-15 (ABTN NBR IEC 60079-
15). The relay contacts for the safety enabling signal are designed with 
protection class nC, the terminals for the supply with nA and those for 
the signal inputs with ib.

The safety function is defined as the opening of release 13-14 when 
the inputs S11-S12 or S21-S22 are opened. The safety-relevant current 
path with output contact 13-14 meets the following requirements under 
observation of a B10d value assessment (also refer to “Requirements 
of DIN EN ISO 13849-1“):
– Control category 4 – PL e to DIN EN ISO 13849-1  
– corresponds to SIL 3 to DIN EN 61508-2  
–  SILCL 3 to DIN EN 62061

To determine the Performance Level (PL) of the entire safety function 
(e.g. sensor, logic, actuator) to DIN EN ISO 13849-1, an analysis of all 
relevant components is required.

2.4  Technical data
General data

Standards: 

IEC / EN 60204-1, EN 60947-5-1;  

EN ISO 13849-1, IEC 61508

Climate resistance:

  

EN 60068-2-78

Mounting:  

Snaps onto standard DIN rail to EN 60715

Terminal designations:

  

EN 60947-1

Material of the housings:

 

Plastic, glass-fibre reinforced thermo-

plastic, ventilated

Material of the contacts:

 

AgSnO, self-cleaning, positive drive

Weight: 

approx. 220 g

Start conditions:

 

Automatic or start button

Feedback circuit (Y/N):

 yes

Pull-in delay for automatic start: 

 

typ. 20 ms

Drop-out delay in case of emergency stop:

 

typ. 20 ms

Drop-out delay on "supply failure":

 

typ. 20 ms

Bridging in case of voltage drops: 

 

typ. 15 ms

Mechanical data

Connection type:

 

Screw connection

Cable section:

 

Min. 0,25 mm² / max. 2,5 mm²

Connecting cable:

  

rigid or flexible

Tightening torque for the terminals: 

 

0.6 Nm

With removable terminals (Y/N):

 Nein

Mechanical life: 

10 million operations

Electrical life:  

Derating curve available on request

Resistance to shock:

 

10 g / 11 ms

Resistance to vibrations  
to EN 60068-2-6:

 

10 … 55 Hz, amplitude 0.35 mm

Ambient conditions

Ambient temperature:

 

–25 °C … +60 °C

Storage and transport temperature:

 

–40 °C … +85 °C

Protection class: 

Enclosure: IP40  

Terminals: IP20  

Clearance: IP54

Air clearances and creepage distances to IEC/EN 60664-1:

 

4 kV/2  

(basic insulation), EN 60079-11

EMC rating:  

to EMC Directive

Electrical data

Contact resistance in new state: 

 

max. 100 mΩ

Power consumption: 

max. 3,0 W

Rated operating voltage U

e

:

 

24 VDC –15% / +20%,  

residual ripple max. 10%

Frequency range: 

50 / 60 Hz

Recommended fuse for the operating voltage: 

internal fuse: 

 

-F1: T 50 mA / 250 V 

 

-F2: T 100 mA / 250 V

Monitored inputs

Cross-wire detection (Y/N): 

Yes

Wire breakage detection (Y/N):  

Yes

Earth leakage detection (Y/N):  

Yes

Number of NO contacts:

 0

Number of NC contacts:

 2

Cable lengths:

 

see EX-relevant Data:

Conduction resistance: 

see EX-relevant Data:

Outputs

Number of safety contacts:

 1

Number of auxiliary contacts:

 1

Number of signalling outputs: 

0

Switching capacity of the safety contacts:

 13-14: 

 

max. 230 V, 3 A ohmic  

 

(inductive in case of appropriate protective wiring) 

 

min. 10 V / 10 mA

Switching capacity of the auxiliary contacts:

 

24 VDC / 2 A

Fuse rating of the safety contacts:

 

external (I

R

 = 1000 A)  

to EN 60947-5-1  

Safety fuse 4 A quick blow, 3.15 A slow blow

Fuse rating for the auxiliary contacts:

 

external (IR = 1000 A)  

to EN 60947-5-1 

Safety fuse 2.5 A quick blow, 2 A slow blow

Summary of Contents for PROTECT SRB 101EXi-1R

Page 1: ...lusively used in accordance with the versions listed below or for the applications authorised by the manufac turer Detailed information regarding the range of applications can be found in the chapter...

Page 2: ...y function is defined as the opening of release 13 14 when the inputs S11 S12 or S21 S22 are opened The safety relevant current path with output contact 13 14 meets the following requirements under ob...

Page 3: ...ions Mounting snaps onto standard DIN rails to EN 60715 Snap the bottom of the enclosure slightly tilted forwards in the DIN rail and push up until it latches in position 3 2 Mounting of the sensors T...

Page 4: ...1 A2 is ON and the fuse F1 has not been triggered 5 2 Description of the terminals Voltages A1 24 VDC A2 0 VDC Inputs S11 S12 Input channel 1 S21 S22 Input channel 2 S21 S22 Input channel 2 with cross...

Page 5: ...d condition only Push up the bottom of the enclosure and hang out slightly tilted for wards 7 2 Disposal The safety monitoring module must be disposed of in an appropriate manner in accordance with th...

Page 6: ...Fig 12 At least one contact with positive break required Wire breakage and earth leakage in the control circuits are detected Cross wire shorts between the control circuits are not detected For the sa...

Page 7: ...ding to IEC EN 60079 14 ABTN NBR IEC 60079 14 a declaration of the manufactu rer therefore can be used The devices classified as simple electrical apparatus can be used in the Zones 1 2 and 21 22 Only...

Page 8: ...lation of the technical documentation Oliver Wacker M ddinghofe 30 42279 Wuppertal Notiied body T V Rheinland Industrie Service GmbH Am Grauen Stein 51105 K ln ID n 0035 Certiicate number 01 220 4316...

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