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SLB440

SLB450

Operating instructions

Safety light barriers

EN

3.  Mounting

3.1  General conditions

The following guidelines are provided as preventive warning notices 

to ensure a safe and appropriate handling  These guidelines are an 

essential part of the safety instructions and therefore must always be 

observed and respected

•  The AOPD must not be used on machines which cannot be 

stopped electrically in case of emergency

•  The safety distance between the AOPD and a hazardous 

machine movement must always be observed

•  Additional mechanical safety guards must be installed so that 

the operator has to pass by the protection field to reach the 

hazardous machine parts

•  The AOPD must be installed so that the personnel is always 

within the detection zone when operating the machine An 

incorrect installation can lead to serious injuries

•  Never connect the outputs to +24VDC If the outputs are 

wired to +24VDC, they are in ON state, as a result of which 

they are unable to stop a hazardous situation occurring on the 

application/machine

•  The safety inspections must be conducted regularly

•  The AOPD must not be exposed to inflammable or explosive 

gasses

•  The connecting cables must be connected in accordance with 

the installation instructions

•  The fixing screws of the end caps and the mounting angle 

must be firmly tightened

3.2  Protection field and approach

Additional protective devices must ensure that the operator has to pass 

by the protection field to reach the hazardous machine parts

The AOPD must be installed so that personnel are always located 

within the detection zone of the safety device when operating the 

hazardous machine parts to be secure

3.3  Aligning the sensors

Procedure:

1  Transmitter and receiver must be fitted parallel to each other and at 

the same height

2  First turn the transmitter and then the receiver so that the front 

covers are opposite each other until the integrated signal lamp lights 

up green (operating mode automatic) or yellow (operating mode 

restart interlock) 

3  Adjust the transmitter and receiver so that they are in the middle of 

the angular range for a green or yellow indication Fix the position 

with the two screws for the mounting bracket

3.4  Alignment mode

In this operating mode, the signal strength is indicated by yellow light 

impulses The better the alignment, the higher the frequency of the light 

pulses The alignment is optimal when the light pulses switch over to 

continuous light

If there is no optical synchronisation between the transmitter and the 

receiver, a light pulse is emitted every three seconds 

Alignment mode is terminated by switching off the supply voltage

Activating alignment mode with 5-pole cable connection

If through power-up 24V is applied to the restart input via a pushbutton 

for at least 2 seconds the device will start in alignment mode The push 

button can be released as soon as the indicator changes from red to 

yellow

Activating setup mode with 4-pole cable connection

If +24V is applied for at least 2 seconds when the system starts at the 

"OSSD 1" output, the receiver unit starts in alignment mode 

If setup mode is activated with 24V at OSSD 1, the outputs 

OSSD 1 and OSSD 2 must not be connected to the machine 

or the machine controls

Activating setup mode with adapter cable KA-0977

Connect the adapter cable to the device Press and hold the integrated 

button and switch the supply voltage on The button can be released as 

soon as the indicator changes from red to yellow

Integrated alignment tool (only SLB450)

The receiver has an integrated LED behind the front cover which 

acts as an alignment aid by making the optical detection range of the 

receiver visible The light impulses of the alignment aid are only visible 

if the person viewing them is within the detection angle The transmitter 

should be mounted in a position at which the integrated alignment aid is 

clearly visible

As soon as the receiver unit detects a signal from the transmitter, the 

number of output light impulses changes:

2 impulses

No reception

3 impulses

Weak reception

4 impulses

Adequate reception

5 impulses

Optimum reception

Adjusting the transmitter range (only SLB450)

Operation can be configured for two different ranges by changing the 

wiring at the transmitter

Range

0.3 m up to 18 m

Range

12 m up to 75 m

+24VDC

2

3

4

1

   0

 

VDC

Range 1

Range 2

0 VDC

+24 VDC

+24VDC

2

3

4

1

   0

 

VDC

Range 1

Range 2

0 VDC

+24 VDC

If systems are configured to alternative range but with smaller 

spacing (<12 m), the AOPD is exposed to a risk of reflection

When the system starts, the integrated signal lamp first 

indicates the set beam coding by way of the corresponding 

number of light impulses 

If another impulse follows after a two second break, the 

 transmitter is configured to alternative range

Summary of Contents for SLB440

Page 1: ...d lead to physical injury and or damage to the machine Content 1 About this document 1 1 Function 1 1 2 Target group authorised qualified personnel 1 1 3 Explanation of the symbols used 1 1 4 Appropri...

Page 2: ...ents cannot be excluded when safety device is used The relevant requirements of the standards EN ISO 13855 EN ISO 13857 must be observed Only if the information described in this operating instruction...

Page 3: ...ailure OSSD leakage current The downstream control element must recognise this state as LOW A safety PLC must detect this state 4 The load inductivity generates an induced voltage during the switch of...

Page 4: ...e released as soon as the indicator of the receiver changes from red to yellow and the indicator of the transmitter changes from blue to yellow The AOPD is now in setup mode The signal strength is dis...

Page 5: ...light impulses The better the alignment the higher the frequency of the light pulses The alignment is optimal when the light pulses switch over to continuous light If there is no optical synchronisati...

Page 6: ...fety distance between the safety light barrier and the hazardous point must always be respected and observed If a person reaches the hazardous point before the hazardous movement has come to a standst...

Page 7: ...at risk if systems are operated with reciprocal interference The response time of the system changes with the selected beam coding The safety distance must be adapted accordingly See section on reacti...

Page 8: ...5 m For use in the operating mode Restart Interlock manual reset Adapter cable for parameter setting Item No Designation Description Length 103013625 KA 0977 Pushbutton with command device 1x male con...

Page 9: ...e 1 BK Range 2 WH OSSD 2 BK 0 VDC BU 24 VDC BN Release restart GY 24 VDC BN 0 VDC BU OSSD 1 WH Earth connection S 1 K1 K2 5 1 3 2 4 E1 2 4 1 3 Protective mode Automatic active Delivery state Command d...

Page 10: ...d The operating principle of the AOPD and the machine must be known in order to be able to conduct an inspection If the fitter the planning technician and the operator are different persons please mak...

Page 11: ...ver the indicator is delayed until there is no change in the ON state or OFF state of the OSSDs for 5 seconds Only SLB450 transmitter If the transmitter is configured for alternative range an addition...

Page 12: ...n of the technical documentation Oliver Wacker M ddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG M ddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Tele...

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