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Operating instructions

Safety-monitoring module

SRB 202CS / SRB 202CS/T / SRB 202CA/T /  

SRB 202CA/QT / SRB 202CA / SRB 202CA/Q

EN

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages resulting 

from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re

-

pairs, conversions and modifications to the device are strictly forbidden; 

the manufacturer shall accept no liability for damages resulting from 

such invasive work, arbitrary repairs, conversions and/or modifications 

to the device.

2  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

SRB 202

No. Option Description

CS

Reset 

not monitored

, optionally automatic reset*

CS/T

Reset 

monitored*

CA

Reset 

not monitored

, optionally automatic reset*, 

switch-off level 2 with antivalent inputs

CA/T

Reset 

monitored

*, switch-off level 2 with 

antivalent inputs, cross-wire short detection*

CA/Q

Reset 

not monitored

, optionally automatic reset*, 

switch-off level 2 with antivalent inputs

CA/QT

Reset 

monitored

*, switch-off level 2 with 

antivalent inputs, cross-wire short detection*

*  with reference to switch-off level 1

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond 

 

to the standard version.

2.3  Destination and use

The safety-monitoring modules for integration in safety circuits are  

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive break position switches or magnetic 

safety sensors for safety functions on sliding, hinged and removable 

safety guards as well as emergency stop control devices and AOPD’s.

The safety function is defined as the opening of enabling circuits 13-24 

when the inputs S31-S32 and/or S41-S42 (S43-S44) are opened and 

as the opening of enabling circuits 13-14 and 13-24 when the inputs 

S12 and/or S22 are opened.The safety-relevant current paths with the 

output contacts 13-14 and 13-24 meet the following requirements under 

observation of a B

10d

 value assessment (also refer to “Requirements to 

DIN EN ISO 13849-1”):

 

– Control category 4 – PL e to DIN EN ISO 13849-1

 

– corresponds to SIL 3 to DIN EN 61508-2

 

–  corresponds to SILCL 3 to DIN EN 62061

 

(corresponds to control category 4 to DIN EN 954-1)

To determine the Performance Level (PL) of the entire safety function 

(e.g. sensor, logic, actuator) to DIN EN ISO 13849-1, an analysis of all 

relevant components is required.

2.4  Technical data

General data

Standards:

IEC/EN 60204-1, EN 60947-5-1, 

 

EN ISO 13849-1; IEC/EN 61508

Climate resistance:

EN 60068-2-78

Fixing:

Snaps onto standard DIN rails to 

 

DIN EN 60715

Terminal designations:

EN 60947-1

Material of the enclosure:

glass-fibre reinforced thermoplastic, 

ventilated

Material of the contacts:

AgSnO, AgNi, self-cleaning, 

 

positive drive

Weight:

235 g

Start conditions

Automatic or start button

(Refer to 2.1 Ordering code)

Feedback circuit (Y/N):

Yes

Pull-in delay with reset button: Switch-off level 1: typ. 40 ms

Switch-off level 2: typ. 0.5 sec.

Drop-out delay in case  

of emergency stop:

typ. 50 ms

Mechanical data

Connection type:

Screw connection

Cable section:

min. 2 mm

2

 / max. 2 mm

2

Connecting cable:

rigid or flexible

Tightening torque 

 

for the terminals:

0.6 Nm

With removable terminals (Y/N):

Yes

Mechanical life:

10 million operations

Electrical life:

Derating curve available on request

Resistance to shock:

10 g / 11 ms

Resistance to vibrations  

to EN 60068-2-6:

10 ... 55 Hz, amplitude 0.35 mm

Ambient conditions

Ambient temperature:

–25°C … +45°C

Storage and transport  

temperature:

–40°C … +85°C

Protection class:

Enclosure: IP 40

Terminals: IP 20

Wiring compartment: IP 54

Air clearances and creepage 

distances to IEC/EN 60664-1:

4 kV/2 (basic insulation)

EMC rating:

to EMC Directive

Electrical data

Contact resistance  

in new state:

max. 100 mΩ

Power consumption:

max. 4.4 W

Rated operating voltage U

e

:

24 VDC –15%/+20%, 

 

residual ripple max. 10%

Max. fuse rating of  

the operating voltage:

electronic fuse, 

 

tripping current > 1 A; 

 

reset after approx. 1 sec.

Monitored inputs

Cross-wire detection (Y/N):

Refer to 2.1 Ordering code

Wire breakage detection (Y/N):

Yes

Earth leakage detection (Y/N):

Yes

Number of NO contacts:

CS, CS/T: 0 pc.

CA, CA/T, CA/Q, CA/QT: 1 pc.

Number of NC contacts:

CS, CS/T: 4 pc

CA, CA/T, CA/Q, CA/QT: 3 pc

Current and voltage limitation 

of the control contacts:

S31-S32, S43-S44:

26 VDC / 100 mA26 VDC / 100 mA

Cable lengths:

1-channel without cross-wire  

short detection:

 

– 1,500 m = 1.5 mm²

 

– 2,500 m = 2.5 mm²

 

2-channel with or without  

cross-wire short detection

Conduction resistance:

max. 40 Ω

Summary of Contents for SRB 202CS/T

Page 1: ...ns are developed to execute safety related functions as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the proper functionality of the entire machinery or plant The safety monitoring module must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information...

Page 2: ...the output contacts 13 14 and 13 24 meet the following requirements under observation of a B10d value assessment also refer to Requirements to DIN EN ISO 13849 1 Control category 4 PL e to DIN EN ISO 13849 1 corresponds to SIL 3 to DIN EN 61508 2 corresponds to SILCL 3 to DIN EN 62061 corresponds to control category 4 to DIN EN 954 1 To determine the Performance Level PL of the entire safety funct...

Page 3: ... 3 1 General mounting instructions Mounting snaps onto standard DIN rails to EN 60715 Snap the bottom of the enclosure slightly tilted forwards in the DIN rail and push up until it latches in position 3 2 Dimensions All measurements in mm Device dimensions H W D 100 x 22 5 x 121 mm with plugged in terminals 120 22 5 121 mm 4 Electrical connection 4 1 General information for electrical connection W...

Page 4: ...estart in circuits without reset button automatic reset 6 Set up and maintenance 6 1 Functional testing The safety function of the safety monitoring module must be tested The following conditions must be previously checked and met 1 Correct fixing 2 Check the integrity of the cable entry and connections 3 Check the safety monitoring module s enclosure for damage 4 Check the electrical function of ...

Page 5: ...ensor configuration 8 3 1 Sensor configuration superordinated switch off level 1 Single channel emergency stop circuit with command devices to DIN EN ISO 13850 EN 418 and EN 60947 5 5 Fig 8 Wire breakage and earth leakage in the control circuits are detected Dual channel emergency stop circuit with command devices to DIN EN ISO 13850 EN 418 and EN 60947 5 5 Fig 9 Wire breakage and earth leakage in...

Page 6: ...st be observed and respected 24 VDC with a max tolerance of 5 20 Otherwise availability problems could occur especially in series wired sensors where a voltage drop in the control circuit is triggered by LED s for instance 8 4 Actuator configuration Single channel control see Fig 15 Suitable for increase in capacity or number of contacts by means of contactors or relays with positive guided contac...

Page 7: ...c Reset switch off level 1 d Sensor level 2 e Reset switch off level 2 f Authorized operation 13 14 switch off level 1 f Authorized operation 13 24 switch off level 2 SRB 202CA T SRB 202CS T SRB 202CA QT see Fig 18 e f g d b c a Fig 18 a UB b Sensor level 1 c Reset switch off level 1 d Sensor level 2 e Reset switch off level 2 f Authorized operation 13 14 switch off level 1 f Authorized operation ...

Page 8: ...SRB 202CA T SRB 202CA QT SRB 202CA SRB 202CA Q Description of the safety component Safety monitoring module for emergency stop circuits guard door monitoring magnetic safety switches and AOPD s Harmonised EC Directives 2006 42 EC EC Machinery Directive 2004 108 EC EMC Directive Person authorized for the compilation of the technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal Notified ...

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