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Operating instructions

Safety-monitoring module

SRB 202MSL

EN

There are no residual risks, provided that the safety instructions as well 

as the instructions regarding mounting, commissioning, operation and 

maintenance are observed.

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of  

the safety-monitoring module, personal hazards or damage  

to machinery or plant components cannot be excluded.  

The relevant requirements of the standard EN 1088 must be 

observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

The safety-monitoring module must only be used when the enclosure is 

closed, i.e. with the front cover fitted.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

SRB 202MSL

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond  

to the standard version.

2.3  Purpose

The safety-monitoring modules for integration in safety circuits are 

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive-break position switches or semi-

conductor sensors to initiate a muting function.

The safety function is defined as the opening of enabling circuits 13-14 

and 23-24 when the inputs S11-S12 and/or S22-S23 are opened. The 

safety-relevant current paths with the output contacts 13-14 and 23-24 

meet the following requirements under observation of a B

10D

 value 

assessment (also refer to "Requirements of DIN EN ISO 13849-1"):

– Control category 4 - PL e to DIN EN ISO 13849-1 

– SIL 3 to DIN EN 61508-2 

–  SILCL 3 to DIN EN 62061 (meets the requirements of control 

category 4 to DIN EN 954-1)

To determine the Performance Level (PL) of the entire safety function 

(e.g. sensor, logic, actuator) to DIN EN ISO 13849-1, an analysis of all 

relevant components is required.

2.4  Technical data

General data: 

Standards:

 

IEC/EN 60204-1, EN 60947-5-1;  

EN ISO 13849-1, IEC/EN 61508, DIN EN 61496-1

Climate resistance:

  

EN 60068-2-78

Mounting:

 

Snaps onto standard DIN rail

to DIN EN 60715

Terminal designations:

  

EN 60947-1

Material of the housings:

 

Plastic, glass-fibre reinforced 

thermoplastic, ventilated

Material of the contacts: 

AgSnO, AgNi, self-cleaning,  

positive drive

Weight:

  

400 g

Start conditions:

 

by external muting sensors

Feedback circuit (Y/N):

 yes

Pull-in delay:

 

typ. 200 ms 

Drop-out delay in case of emergency stop:

 

typ. 20 ms

Drop-out delay on "supply failure":

 

typ. 60 ms 

Time difference muting sensors:

 

typ. 2.5 sec

Mechanical data: 

Connection type:

 

Screw connection

Cable section:

 

min. 0,25 mm² / max. 2,5 mm²

Connecting cable:

  

rigid or flexible

Tightening torque for the terminals:

  

0.6 Nm

With removable terminals (Y/N):

 yes

Mechanical life: 

10 million operations

Electrical life:  

Derating curve available on request

Resistance to shock:

 

10 g / 11 ms

Resistance to vibrations to EN 60068-2-6:

 

10 ... 55 Hz,  

amplitude 0.35 mm

Ambient conditions: 

Ambient temperature:

 

–25 °C … +45 °C

Storage and transport temperature:

 

–40 °C … +85 °C

Protection class: 

Enclosure: IP40  

Terminals: IP20  

Clearance: IP54

Air clearances and creepage distances 

  

to IEC/EN 60664-1:

 

4 kV/2 (basic insulation)

EMC rating:  

to EMC Directive

Electrical data: 

Contact resistance in new state:

 

max. 100 mΩ

Power consumption: 

max. 5.6 W plus signalling outputs and  

muting indicators

Rated operating voltage U

e

:

 

24 VDC –15% / +20%,  

residual ripple max. 10%

Fuse rating for the operating voltage:

 

F1: Internal electronic trip,  

tripping current > 1.25 mA,  

reset after approx. 1 sec.

Monitored inputs: 

Cross-wire detection (Y/N):  

Yes

Wire breakage detection (Y/N):  

Yes

Earth leakage detection (Y/N):  

Yes

Number of NO contacts:

 0

Number of NC contacts:

 2

Cable length: 

1,500 m mit 1.5 mm² 

2,500 m mit 2.5 mm²

Conduction resistance:

 

max. 40 Ω

Current and voltage at:

 

S11-S12: 23 VDC / 60 mA 

S22-S23: 0 VDC / 60 mA

Outputs: 

Number of safety contacts:

 2

Number of auxiliary contacts: 

0

Number of signalling outputs:  

3

Switching capacity of the safety contacts:

 

13-14 / 23-24: 

24 VDC, 4 A ohmic (inductive in  

case of appropriate protective wiring); 

DC-13: 24 VDC / 2 A

Fuse rating of the safety contacts:

 

4 A slow blow 

Switching capacity of the signalling outputs:

 

L54 / L84: max. 50 mA 

Muting indicators LA1 / LA2: 

24 V / max. 0.5 A; min. 150 mA

Summary of Contents for SRB 202MSL

Page 1: ...monitoring module must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation st...

Page 2: ...1508 2 SILCL 3 to DIN EN 62061 meets the requirements of control category 4 to DIN EN 954 1 To determine the Performance Level PL of the entire safety function e g sensor logic actuator to DIN EN ISO 13849 1 an analysis of all relevant components is required 2 4 Technical data General data Standards IEC EN 60204 1 EN 60947 5 1 EN ISO 13849 1 IEC EN 61508 DIN EN 61496 1 Climate resistance EN 60068 ...

Page 3: ... 60715 Snap the bottom of the enclosure slightly tilted forwards in the DIN rail and push up until it latches in position 3 2 Dimensions All measurements in mm Device dimensions H W D 100 x 45 x 121 mm with plugged in terminals 120 45 121 mm 4 Rear side Electrical connection 4 1 General information for electrical connection The electrical connection may only be carried out by authorised personnel ...

Page 4: ... S12 S13 S22 S21 S23 X23L84X13 24 LA1 13 23 L54 LA2 14 A2 SRB 202MSL L84 0 24 A UB Ui K1 K2 K3 K4 K5 LA A1 X1 X2 MR S11 S12 S13 S22 S21 S23 X23L84X13 24 LA1 13 23 L54 LA2 14 A2 SRB 202MSL L84 0 24 A R1 Fig 2 Fig 3 6 Set up and maintenance 6 1 Functional testing The safety function of the safety monitoring module must be tested The following conditions must be previously checked and met 1 Correct f...

Page 5: ...ts d Elan safety relay X1 S11 S1 S3 S2 S4 X2 a c 24V b S12 LA1 S22 LA2 S23 X13 14 13 24 23 X23 UB Ui K1 K2 K3 K4 K5 LA SRB 202MSL L84 A d K1 K2 K3 Fig 6 a Muting sensors b Bridge c AOPD semi conductor outputs d Elan safety relay X1 S12 S11 X2 a c 24 V b S13 S21 LA1 S22 LA2 S23 X13 14 13 24 23 X23 UB Ui K1 K2 K3 K4 K5 LA SRB 202MSL L84 A d K1 K2 K3 Fig 7 a Semi conductor muting sensors b Bridge c A...

Page 6: ...nitoring module The input MR reacts on a rising edge S12 S11 S1 KA KB S23 S22 S2 X2 X1 J MR X1 Master J Fig 9 Fig 10 8 3 Actuator configuration Dual channel control with feedback circuit Fig 11 Suitable for increase in capacity or number of contacts by means of contactors or relays with positive guided contacts S feedback circuit If the feedback circuit is not required establish a bridge X1 X2 13 ...

Page 7: ...oth in their basic design and construction conform to the applicable European Directives Name of the component SRB202MSL Description of the component Safety monitoring module for emergency stop circuits and guard door monitoring Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards EN 60947 5 1 2004 AC 2005 A1 2009 EN ISO 13849 1 20...

Page 8: ... A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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