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Operating instructions

Safety-monitoring module

SRB 304ST

EN

The entire concept of the control system, in which the safety 

component is integrated, must be validated to EN ISO 13849-2.

There are no residual risks, provided that the safety instructions as well 

as the instructions regarding mounting, commissioning, operation and 

maintenance are observed.

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of  

the safety-monitoring module, personal hazards or damage  

to machinery or plant components cannot be excluded. 

The relevant requirements of the standards ISO 14119 and 

EN ISO 13850 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

The safety-monitoring module must only be used when the enclosure is 

closed, i.e. with the front cover fitted.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

SRB 304ST

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Destination and use

The safety-monitoring modules for integration in safety circuits are 

designed for fitting in control cabinets. They are used for the safe 

evaluation of the signals of positive break position switches for safety 

functions or magnetic safety sensors on sliding, hinged and removable 

safety guards as well as emergency stop control devices and AOPD's 

(safety light barriers).

The safety function is defined as the opening of enabling circuits 13-14, 

23-24 and 33-34 when the inputs S11-S12 and/or S21-S22 and/or 

S31-S32 are opened. The safety-relevant current paths with the output 

contacts 13-14, 23-24 and 33-34 meet the following requirements 

under observation of a PFH value assessment (also refer to chapter 2.5 

"Safety classification"):  

– Control category 4 – PL e to DIN EN ISO 13849-1  

– Corresponds to SIL 3 to DIN EN 61508-2  

– SILCL 3 to DIN EN 62061

To determine the Performance Level (PL) of the entire safety function 

(e.g. sensor, logic, actuator) to DIN EN ISO 13849-1, an analysis of all 

relevant components is required.

2.4  Technical data

General data: 

Standards:

 

IEC/EN 60204-1, EN 60947-5-1,  

EN ISO 13849-1, IEC/EN 61508

Climate resistance:

 

EN 60068-2-78

Mounting:

 

Snaps onto standard DIN rail to EN 60715

Terminal designations:

 

EN 60947-1

Material of the housings:

  Plastic, glass-fibre reinforced thermoplastic, 

ventilated

Material of the contacts:

 

AgSnO, self-cleaning, positive drive

Weight:

 

340 g

Start conditions:

 

Automatic or start button (monitored)

Feedback circuit available:

 yes

Pull-in delay for automatic start: 

 

typ. 250 ms

Pull-in delay with reset button:

 

typ. 20 ms

Drop-out delay in case of emergency stop:

 

typ. 30 ms / max. 36 ms

Drop-out delay on "supply failure":

 

typ. 80 ms

Mechanical data: 

Connection type:

 

Screw connection

Cable sections:

 

0.25 … 2.5 mm²

Connecting cable:

 

rigid or flexible

Tightening torque for the terminals: 

 

0.6 Nm

With removable terminals:

 yes

Mechanical life:

 

10 million operations

Resistance to shock:

 

10 g / 11 ms

Resistance to vibrations to EN 60068-2-6:

 

10 … 55 Hz,  

amplitude 0.35 mm

Ambient temperature: 

 

– 25 °C … +60 °C

Storage and transport temperature:

 

–40 °C … +85 °C

Protection class:

 

Enclosure: IP40  

Terminals: 

IP20  

Clearance: IP54

Air clearances and creepage  

 

distances to IEC/EN 60664-1:

 

4 kV/2 (basic insulation)

EMC rating: 

 

to EMC Directive

Electrical data: 

Contact resistance in new state:

 

max. 100 mΩ

Power consumption: 

 

max. 1.9 W / 4.9 VA,  

plus signalling outputs

Rated operating voltage U

e

:

 

24 VDC: –15% / +20%,  

residual ripple max. 10%,  

24 VAC: –15% / +10%

Frequency range:

 

50 / 60 Hz

Fuse rating for the operating voltage:

 

Internal electronic trip,  

tripping current F1: > 2.5 A;  

tripping current F2: > 50 mA (S11-S31) / > 800 mA (X4)

Current and voltage at the control circuits: 

 

- S11, S12, S21, S22, S31, S32:

 

24 VDC, 10 mA 

- X1, X2:

 

24 VDC, start impulse 350 mA / 15 ms 

- X3, X4:

 

24 VDC, start impulse 130 mA / 80 ms 

- X4, X5:

 

24 VDC, start impulse 140 mA / 15 ms

Monitored inputs: 

Cross-wire detection:

 optional

Wire breakage detection:

 yes

Earth connection detection:

 yes

Number of NO contacts:

 0

Number of NC contacts:

 2

Cable length:

 

850 m with 1.5 mm², 

1,400 m with 2.5 mm²

Conduction resistance:

 

max. 10 Ω

Summary of Contents for SRB 304ST

Page 1: ... with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description To avoid EMC disturbances the physical ambient and operational conditions at the place where the product is installed must meet the provisions laid down in the paragraph Electromagnetic Compatibility EMC of D...

Page 2: ... S12 and or S21 S22 and or S31 S32 are opened The safety relevant current paths with the output contacts 13 14 23 24 and 33 34 meet the following requirements under observation of a PFH value assessment also refer to chapter 2 5 Safety classification Control category 4 PL e to DIN EN ISO 13849 1 Corresponds to SIL 3 to DIN EN 61508 2 SILCL 3 to DIN EN 62061 To determine the Performance Level PL of...

Page 3: ... 918 17 0 min 100 12 223 43 0 min 3 Mounting 3 1 General mounting instructions Mounting snaps onto standard DIN rails to EN 60715 Snap the bottom of the enclosure slightly tilted forwards in the DIN rail and push up until it latches in position 3 2 Dimensions All measurements in mm Device dimensions H W D 100 x 45 x 121 mm with plugged in terminals 120 45 121 mm 4 Rear side Electrical connection 4...

Page 4: ...3 If the hybrid fuse is not activated Y3 is supplied with operating voltage 24 V F2 Y3 Y2 Y1 Fig 4 6 Set up and maintenance 6 1 Functional testing The safety function of the safety monitoring module must be tested The following conditions must be previously checked and met 1 Correct fixing 2 Check the integrity of the cable entry and connections 3 Check the safety monitoring module s enclosure for...

Page 5: ... 60947 5 5 Fig 8 Wire breakage and earth leakage in the control circuits are detected Category 2 PL d to DIN EN 13849 1 possible Dual channel emergency stop circuit with command devices to DIN EN ISO 13850 EN 418 and EN 60947 5 5 Fig 9 The control system recognises wire breakage and earth faults in the control circuit Cross wire shorts between the control circuits are not detected Category 4 PL e ...

Page 6: ...et switching capacity min 240 mW switching voltage min 24 VDC switching current min 10 mA For example the following safety sensors from Schmersal meet the requirements BNS 33 02z 2187 BNS 33 02zG 2187 BNS 260 02z BNS 260 02zG BNS 260 02 01z BNS 260 02 01zG When sensors with LED are wired in the control circuit protective circuit the following rated operating voltage must be observed and respected ...

Page 7: ... construction conform to the applicable European Directives Name of the component SRB 304ST Description of the component Safety monitoring module for emergency stop circuits guard door monitoring magnetic safety switches and AOPDs Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards EN 60947 5 1 2004 AC 2005 A1 2009 EN 60947 5 3 20...

Page 8: ... A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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