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3

TVS 410

Operating instructions

Hinge safety switch

EN

3.  Mounting

3.1  General mounting instructions

Four mounting holes are provided for fixing the switch. When used in 

applications with function for the protection of man, the components 

must be fitted so that disassembly is prevented (e.g. drill out the hex-

agonal recess of the fixing screws, blocking the hexagonal recess using 

a plastic cone diamater 5.1 mm). The hinge switch furthermore must be 

pinned after assembly and adjustment (Fig. 1). The hinge safety switch 

must not be used as an end stop. Any mounting position. The mounting 

position however is chosen so that the components are preferably fitted 

in the upper part of the safety guard to avoid the ingress of dirt and soil-

ing as well as damage to the components. In case of painting activities, 

the components must be covered. The supplied fixing material must 

be used. We recommend that the fixing screws are painted after the 

component is fitted.

II

II

A)

Fig. 1

Please observe the remarks of the standards EN ISO 12100, 

EN 953 and EN 1088. Also observe the safety distances to 

the standards EN ISO 13857 and EN 349.

3.2  Dimensions

All measurements in mm.

TVS 410...N

Z 410-N

6.1

100

25.5

25.5

41.5

41.5

75.5

115

90

M16x1,5

51

4

11

21.5

40

6.1

55

51

51

25.5

41.5

25.5

41.5

22

11

4

TVS 410

Z 410

6.1

100

25.5

25.5

41.5

41.5

75.5

115

4 11

21.5

90

M16x1,5

51

40

6.1

55

51

51

25.5

41.5

25.5

41.5

22

11

4

4.  Electrical connection

4.1  General information for electrical connection

The electrical connection may only be carried out by author-

ised personnel in a de-energised condition. For the cable en-

try, only suitable cable glands and for the connector suitable 

plugs with an appropriate degree of protection must be used.

1. Open the enclosure cover of the hinge switch

2.  Connect the wires and cables. For flexible leads, conductor ferrules 

must be used. In the area of the metal thread at the cable input in the 

wiring compartment, the supplied protective tube (shrink tube) must 

be used.

3.  After the switch has been fitted, the switching function and the open-

ing angle of the safety guard must be checked. The switching angle 

of the NC contacts set in factory is approximately 3°. Caution: for the 

TVS 410…/U version, the following paragraph "Special instructions 

for the on-site setting" imperatively must be observed!

4. Follow the steps below to put back the enclosure cover:

5.   Firmly push the enclosure cover • under an angle of approx. 30° onto 

the retaining collar (Fig. 2) and simultaneously exercise a downwards 

pressure (Fig. 3).

6.  Uniformly tighten the 3 cover screws (Fig. 4) with 0.6 Nm tightening 

torque.

7.  The contact labelling can be found in the wiring compartment of the 

switch.

30°

F

Fig. 2

Fig. 3

F

Fig. 4

After the switch has been fitted, the switching function and the opening 

angle of the safety guard must be checked. The opening angle of the 

NC contacts set in factory is approximately 3°.

Summary of Contents for TVS 410

Page 1: ...d by the manufac turer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further technical information can be...

Page 2: ...for fitting on profile sections and existing equipment Hinge safety switches can only be used for applications in which the hazardous condition is terminated without delay e g run on movements when the safety guard is opened The user must evaluate and design the safety chain in accordance with the relevant standards and depending on the required safety level 2 4 Technical data Standards IEC 60947 ...

Page 3: ...1 21 5 90 M16x1 5 51 40 6 1 55 51 51 25 5 41 5 25 5 41 5 22 11 4 4 Electrical connection 4 1 General information for electrical connection The electrical connection may only be carried out by author ised personnel in a de energised condition For the cable en try only suitable cable glands and for the connector suitable plugs with an appropriate degree of protection must be used 1 Open the enclosur...

Page 4: ...djustment tool must be inserted in the adjustment opening 1 and torn down by making lateral movements 2 with the tool Fig 7 After the desired switching point is set the opening of the set ting option imperatively must be sealed with a blanking plug This measure prevents tampering at the set switching point within the meaning of EN 1088 paragraph 5 7 and therefore avoids any loss of the safety func...

Page 5: ... 1 50 78 5 104 6 130 7 156 7 182 7 208 7 234 5 260 3 A Door opening angle β B Door width C in mm C Door gap D in millimeters for overlapping B 0 mm Calculation example The actual door gap D1 is calculated using door gap D calculated by means of the table above minus the overlapping B of door and frame D1 D B Example A safety guard with a 40 mm aluminium profile of 950 mm long must be protected by ...

Page 6: ...ersal GmbH Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com Place and date of issue Wuppertal September 9 2009 Authorised signature Heinz Schmersal Managing Director EC Declaration of conformity Translation of the original declarat...

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